KTM 2009 250 EXC-F SIX DAYS, Owenrs Manual, Page: 53 / 125

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MAINTENANCE WORK ON CHASSIS AND ENGINE
51
13.33
Removing the lower triple clamp
x
(EXC
‑
F EU, EXC
‑
F AUS, XCF
‑
W ZA)
–
Remove the fork legs. ( p. 48)
–
Remove the headlight mask with the headlight. ( p. 53)
–
Dismount the front fender. ( p. 53)
500149-10
–
Remove screws

and hang the CDI control unit to the side.
Info
Do not unplug the CDI control unit.
–
Remove screw

. Loosen screw

. Take off top triple clamp with the handlebar
and place it on one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
Do not bend the cables and lines.
500150-10
–
Remove protector ring

.
–
Remove the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
13.34
Installing the lower triple clamp
x
(EXC
‑
F SIX DAYS, XCF
‑
W USA, XC
‑
F, SX
‑
F)
500098-10
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease ( p. 117)
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal

is correctly positioned.
–
Push up protective ring

and O-ring

.
500099-11
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw

.
Guideline
Screw, top steering head M20x1.5 10 Nm (7.4 lbf ft)
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws

.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Install the front fender. ( p. 53)
(XCF
‑
W USA, XC
‑
F, SX
‑
F)
–
Install the start number plate. ( p. 54)