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KTM 1290 SUPER DUKE R 2021, Owner'S Manual

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KTM 1290 SUPER DUKE R 2021 Owner'S Manual Download Page 124

15 WHEELS, TIRES

122

15.1

Removing the front wheel

Preparatory work

–

Lift the motorcycle with the rear lifting gear. (

p. 99)

–

Lift the motorcycle with the front lifting gear. (

p. 99)

S03926-10

Main work
(SUPER DUKE R)

–

Remove screws

1

from both brake calipers.

–

Press back brake linings by slightly tilting the brake
calipers laterally on the brake disc. Pull brake calipers
carefully back from the brake discs and hang to the side.

Info

Do not operate the hand brake lever if the brake
calipers have been removed.

R01778-10

–

Loosen screw

2

and screws

3

.

–

Using your hand, press on screw

2

to push the wheel

spindle out of the axle clamp. Remove screw

2

.

Warning

Danger of accidents

 

Damaged brake discs reduce

the braking effect.

–

Always lay the wheel down in such a way that
the brake discs are not damaged.

–

Hold front wheel and remove wheel spindle. Take the front
wheel out of the fork.

S03928-10

–

Remove spacers

4

.

S04801-10

(SUPER DUKE RR)

–

Remove screws

1

from both brake calipers.

–

Press back brake linings by slightly tilting the brake
calipers laterally on the brake disc. Pull brake calipers
carefully back from the brake discs and hang to the side.

Info

Do not operate the hand brake lever if the brake
calipers have been removed.

Summary of Contents for 1290 SUPER DUKE R 2021

Page 1: ...OWNER S MANUAL 2021 1290 SUPER DUKE R 1290 SUPER DUKE RR Art no 3214331en...

Page 2: ......

Page 3: ...c without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery...

Page 4: ...ton emergency OFF switch 20 6 14 RACE ON button 20 6 15 C1 and C2 switch 21 6 16 Steering lock antenna 21 6 17 Immobilizer 21 6 18 RACE ON key 22 6 19 Opening fuel tank filler cap 22 6 20 Closing the...

Page 5: ...tting the step plate of the foot brake lever 64 8 6 Checking the basic position of the shift lever 65 8 7 Adjusting the basic position of the shift lever 65 8 8 Setting the shift lever stub 66 8 9 Adj...

Page 6: ...g the front brake linings 118 14 6 Checking the rear brake fluid level 119 14 7 Adding rear brake fluid 119 14 8 Checking the brake linings of the rear brake 121 15 WHEELS TIRES 122 15 1 Removing the...

Page 7: ...2 SUPER DUKE RR 166 23 8 Shock absorber 167 23 8 1 SUPER DUKE R 167 23 8 2 SUPER DUKE RR 167 23 9 Chassis tightening torques 168 24 DECLARATIONS OF CONFORMITY 173 24 1 Declarations of conformity 173...

Page 8: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Page 9: ...er instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominen...

Page 10: ...A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you ar...

Page 11: ...u use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environme...

Page 12: ...rerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An inco...

Page 13: ...xample S03877 01 1 Clutch lever p 15 2 Supporting strap p 24 SUPER DUKE R 3 Tool set p 24 SUPER DUKE R 4 Seat lock p 23 SUPER DUKE R 5 Passenger foot pegs p 24 SUPER DUKE R 6 Rider footrests 7 Shift l...

Page 14: ...cap 2 Combination switch left side p 16 3 Start button emergency OFF switch p 20 3 RACE ON button p 20 3 Hazard warning flasher switch p 20 3 C1 and C2 switch p 21 4 Throttle grip p 16 5 Hand brake l...

Page 15: ...number is also shown on the type label 5 2 Type label 402174 10 Type label 1 is applied to the right frame tube 5 3 Key number F01249 10 The key number Code number 1 can be found on the KEYCODECARD I...

Page 16: ...le clamp 5 6 Shock absorber article number 402798 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side 5 7 Steering dampe...

Page 17: ...the handlebar on the left The clutch is activated hydraulically and adjusts itself automati cally 6 2 Hand brake lever S03880 10 SUPER DUKE R The hand brake lever 1 is fitted on the right side of the...

Page 18: ...se control buttons p 18 3 Menu buttons p 17 4 Turn signal switch p 17 5 Horn button p 17 6 RES SET button p 19 6 5 Light switch S03882 10 The light switch 1 is fitted on the combination switch on the...

Page 19: ...he turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central p...

Page 20: ...ion of the cruise control function the throttle grip can be turned back to the basic position The selected speed will be maintained If no target speed has yet been saved this can be saved once using t...

Page 21: ...switched off the cruise control system function is also switched off The cruise control system function cannot be activated during rapid acceleration The cruise control system function can only be ac...

Page 22: ...F switch off upper posi tion In this position the ignition circuit is inter rupted a running engine stops and a non running engine cannot be started A message appears on the display Start button emerg...

Page 23: ...o Store the ignition key safely again as soon as the engine has been started Possible states Ignition off steering locked In this operating mode the ignition circuit is interrupted and the steering lo...

Page 24: ...ignition keys in total can be activated by an authorized KTM workshop The key number must be provided in each case 6 19 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fue...

Page 25: ...ghly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with ple...

Page 26: ...eeded it can be stowed underneath the pillion bench The supporting strap is provided for the passenger to hold on to 6 24 Passenger foot pegs SUPER DUKE R S03890 01 The passenger foot pegs can be fold...

Page 27: ...nd 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety start...

Page 28: ...on areas 1 indicator lamps p 29 Display 2 7 2 Activation and test S03842 01 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is c...

Page 29: ...anger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph or more has been reached 7 3...

Page 30: ...den by pressing any button All the existing warnings are displayed in the Warnings menu until they are no longer active 7 5 Ice warning S03767 10 The ice warning goes on when there is an increased ris...

Page 31: ...mp lights up stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of app...

Page 32: ...amp lights up yellow The cruise control system function is switched on but cruise control is not activated The cruise control system indicator lamp lights up green The cruise control system function i...

Page 33: ...the start screen of the combination instrument in active drive mode TRACK optional If the menu is opened the speed is still displayed 1 Anti wheelie mode optional p 147 2 Launch Control optional p 79...

Page 34: ...S03769 10 The figure shows the start screen of the combination instrument in active drive mode TRACK optional in the per formance layout In the performance layout you can use KTM MY RIDE in TRACK mode...

Page 35: ...of the combination instrument with the small widget opened Information can be accessed in the small widget 7 11 Large widget S03786 01 The figure shows the start screen of the combination instrument w...

Page 36: ...S03751 01 The shift warning light is integrated in the tachometer display In the Settings menu under Shift Light the engine speed for the shift warning light can be set The shift warning light is alwa...

Page 37: ...area 1 of the display The unit of speed can be configured in the Settings menu under UNITS Speed is shown in kilometers per hour km h or in miles per hour mph 7 17 ABS Mode display S03772 10 The ABS m...

Page 38: ...seat heating is activated the Heated Seatsymbol in area 1 is displayed in the HEATING widget The seat heating can be configured in the Motorcycle menu under Heated Seat or in the HEATING widget under...

Page 39: ...tand is folded up and the emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display flashes if the combination instrument does not receive a sig...

Page 40: ...M MY RIDE menu under Navigation you can access infor mation on navigation and adjust the volume Info The Audio function can be used with the navigation func tion at the same time An incoming call is v...

Page 41: ...high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the UP or DOWN button until Audio is marked Pres...

Page 42: ...nce is displayed in the small and large NAV IGATION widget The Audio function can be used with the navigation func tion at the same time An incoming call is visualized in a small window at the top of...

Page 43: ...The combination instrument is connected to a suitable Bluetooth headset and an appropriate language package has been downloaded in the KTM MY RIDE app Press the RIGHT button when the menu is closed Pr...

Page 44: ...t per submenu item can be paired with the combination instrument at the same time If the headset type is set for a wired headset no Blue tooth headset can be used Press the UP or DOWN button until Pai...

Page 45: ...ll phone The combination instrument is connected to a suitable head set Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone...

Page 46: ...with the fuel reserve Press and hold the SET button for 3 5 seconds All the entries in the Trip 1 menu are reset 7 28 9 Trip 2 S03800 01 Press the RIGHT button when the menu is closed Press the UP or...

Page 47: ...The tire pressure monitoring sys tem does not eliminate the necessity to check the tires before going on a ride To avoid false alarms the tire pressure values are evaluated over a period of several m...

Page 48: ...due is shown in the Service menu 7 28 14 Extra Functions S03804 01 Press the RIGHT button when the menu is closed Press the UP or DOWN button until Trips Data is marked Press the RIGHT button to open...

Page 49: ...e drive mode TRACK optional is activated Press the RIGHT button when the menu is closed Press the UP or DOWN button until TRACK is marked Press the RIGHT button to open the menu Info TRACK allows sett...

Page 50: ...e Press the UP or DOWN button until Anti Wheelie ModeOFF or ON is marked Confirm the selection using the SET button 7 28 19 Launch Control optional S03826 01 Condition The riding mode TRACK optional o...

Page 51: ...until Heated Grips is marked Press the RIGHT button to open the menu Press the UP or DOWN button to select the heating level or OFF Press the SET button to confirm the selection Info The heated grip c...

Page 52: ...en the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the RIGHT button to open the menu Press the UP or DOWN button until ABS is marked Press the RIGHT button to open the...

Page 53: ...m Switch 1 or Custom Switch 2 is marked Press the RIGHT button to open the menu Press the UP or DOWN button to select the desired button and press the SET button to confirm Info In the menu Custom Swi...

Page 54: ...Press the RIGHT button to open the menu Press the UP or DOWN button until BT HEADSET or CORDED HEADSET is marked Press the SET button to confirm the selection Info In the Headset Type menu you can con...

Page 55: ...e UP or DOWN button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Shift Light is marked Press the RIGHT button to open the menu Press the UP or DOW...

Page 56: ...marked Press the RIGHT button to open the menu Press the UP or DOWN button until Daytime Runn LightOFF or ON is marked Press the SET button to switch the daytime running light on or off 7 28 34 Settin...

Page 57: ...on when the menu is closed Press the UP or DOWN button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open...

Page 58: ...N button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Pr...

Page 59: ...Press the UP or DOWN button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Heated Grips is marked Press the RIGHT button to open the menu Press the...

Page 60: ...arge and displays all the information of the respective information display Info All widgets dependent on optional menus and func tions are only available if the corresponding option is installed in t...

Page 61: ...41 FAVORITES widget S03837 10 Press the UP button once when the menu is closed Use the LEFT or RIGHT button to change between the informa tion displays until the FAVORITES widget is displayed Press th...

Page 62: ...emperature 7 43 HEATING widget S03839 10 Press the UP button once when the menu is closed Use the LEFTor RIGHT button to switch between the information displays until the widget HEATING is displayed P...

Page 63: ...t Press the UP button to increase the volume Press the DOWN button to reduce the volume Press the RIGHT button briefly to change to the next audio track Depending on the cellphone model press the LEFT...

Page 64: ...handlebar may break as a result Change the handlebar if the handlebar is damaged or bent S01727 10 Remove screws 1 Take off the handlebar clamps 2 Posi tion the handlebar so that screws 3 are accessi...

Page 65: ...Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handle bar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and...

Page 66: ...le riding 8 5 Setting the step plate of the foot brake lever S03894 10 SUPER DUKE R Loosen screw 1 Turn the step plate of the foot brake lever to the desired position Guideline Standard Step plate pos...

Page 67: ...ge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 65 8 7 Adjusting the basic position of the shift lever S03895 10 SUPER DUKE...

Page 68: ...justed in all footrest positions to ensure correct functioning of the shift mechanism Tighten nut 3 while holding stud 2 Guideline Nut shift rod M8 12 Nm 8 9 lbf ft Tighten nut 1 while holding stud 2...

Page 69: ...t Loctite 243 8 9 Adjusting the footrest support S04086 10 Main work SUPER DUKE R Remove screws 1 on the right footrest support Info Pay attention to the nut when removing the lower footrest support b...

Page 70: ...tching scheme The footrest support position and switching scheme can only be changed together When the footrest support is returned to the stan dard position the shift linkage on the shift lever must...

Page 71: ...per footrest position S04785 11 Position the footrest support Mount and tighten screws 1 Guideline Screw front rider footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Tighten screw 2 Guideline Remaini...

Page 72: ...tighten screws 4 Guideline Screw front rider footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 S04789 10 Position the shift linkage at one of the upper positions of the shift shaft Guideline Outer pos...

Page 73: ...S04792 10 Remove screw 2 of the shift linkage Remove screws 3 on the left footrest and take off the footrest S04793 10 Position the footrest at one of the six possible positions Info The adjustable f...

Page 74: ...5 8 11 Adjusting the tilt of the combination instrument Info The tilt of the combination instrument can be continuously adjusted using clamping on the handlebar S03897 10 Remove screws 1 and take off...

Page 75: ...ERGONOMICS 8 73 S03898 10 Plug in connector 2 S03897 10 Position the cover mount and tighten screws 1...

Page 76: ...racter istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened...

Page 77: ...instructions Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your payload Ride more slowly if your motorcycle is loaded with cases or ot...

Page 78: ...carried ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permissible weight a...

Page 79: ...ated smoothly Check that the electrical system is functioning properly Check that luggage is properly secured Check the setting of the rear mirror Check the fuel level 10 2 Starting the vehicle Danger...

Page 80: ...mum of 1 second The steering is unlocked The function check of the combination instrument is run The ABS warning lamp goes out when starting off Info If the steering does not unlock move the handlebar...

Page 81: ...10 4 Launch Control optional H02000 01 Launch Control is an optional vehicle electronics function Launch control adjusts the engine speed in order to achieve the best possible acceleration Launch con...

Page 82: ...you can shift up and down without actuating the clutch Because there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to c...

Page 83: ...ating angles Running in phase 200 km 124 mi Warning Danger of accidents Total weight and axle loads influence the handling characteristic The total weight consists of motorcycle ready for operation an...

Page 84: ...he throttle grip turn the throttle back so it is open This will barely reduce the speed but fuel consumption will be considerably lower Accelerate only up to a speed suitable for the road surface and...

Page 85: ...the throttle twist grip position 10 9 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel f...

Page 86: ...can reduce the probability of a fall only within physical limits It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravity va...

Page 87: ...ht of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazard Hot vehicle components pose a fire hazard a...

Page 88: ...or refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of po...

Page 89: ...t allow fuel to enter the groundwater the soil or the sewage system S03902 10 Switch off the engine Open fuel tank filler cap p 22 Fill the fuel tank with fuel up to the lower edge A of the filler nec...

Page 90: ...ings of the rear brake p 121 Check the brake discs p 116 Check the brake lines for damage and leakage Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid Check t...

Page 91: ...One time interval Periodic interval 11 3 Recommended work every 48 months every 12 months every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000 km 620 mi Check the frame Check the link fork C...

Page 92: ...nsion setting are shown in table 1 The table is located on the under side of the front rider s seat These adjustments are guidelines and should always be the basis for a suspension setting If the guid...

Page 93: ...you should set the rebound damping higher with a higher spring preload 12 3 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior...

Page 94: ...Race course 17 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping during compression 12 4 Adjusting the rebound damping of the fork Info The hydraulic rebound dam...

Page 95: ...the number of clicks correspond ing to the fork type Guideline Rebound damping Street 17 clicks Sport 15 clicks Race course 15 clicks Info Turn clockwise to increase the damping turn coun terclockwis...

Page 96: ...djusted separately although the transi tion between high speed and low speed is gradual Thus modifi cations in the high speed range affect the compression damping in the low speed range and vice versa...

Page 97: ...river as far as the last perceptible click Info Do not loosen fitting 2 Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Low speed compression damping...

Page 98: ...clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns correspond ing to the shock absorber type Guideline High speed compression damping Comfort 1 5...

Page 99: ...the number of clicks correspond ing to the shock absorber type Guideline Rebound damping Comfort 21 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase th...

Page 100: ...bing elements the steering damper is adjusted with the absorbing element open S04800 10 Turn adjusting screw 1 counterclockwise to the last detectable click Turn adjusting screw 1clockwise to adapt st...

Page 101: ...The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Secure the motorcycle against falling over Remove the rear wheel stand and lean the vehicle on sid...

Page 102: ...nt lifting gear 13 5 Raising the motorcycle with the work stand inserted Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface S04100 01 Remo...

Page 103: ...ycle with the rear lifting gear p 99 Lift the motorcycle with the front lifting gear p 99 S04804 10 Main work Push dust boots 1 of both fork legs downward Info The dust boots remove dust and coarse di...

Page 104: ...se Lift passenger seat at the front and pull it out of the bracket toward the front Remove the passenger seat Remove the ignition key 13 9 Mounting the passenger seat SUPER DUKE R S03912 10 Hook reces...

Page 105: ...lock the front rider s seat with loop 2 Raise the front rider s seat at the rear and remove it 13 11 Mounting the front rider s seat S03914 10 Main work SUPER DUKE R Hook recess 1 of the front rider s...

Page 106: ...housing and push down the front rider s seat at the rear The locking pin engages with an audible click Check that the front rider s seat is mounted correctly Position back cushion 3 and push it into...

Page 107: ...move it toward the front 13 13 Installing the left fuel tank spoiler S04084 10 Position the fuel tank spoiler on holding lugs A B and C and slide from front to rear S04083 11 Press the fuel tank spoil...

Page 108: ...exhaust system to cool down before performing any work on the vehicle S03915 10 SUPER DUKE R Remove screws 1 and take off the cover Remove screw 2 and take off exhaust clamp S03916 10 Remove screw 3...

Page 109: ...e screw 2 and take off exhaust clamp Remove screw 3 with washer Warning Risk of injury Moving parts of the exhaust valve constitute a risk of injury Do not touch the exhaust valve if the main silencer...

Page 110: ...not tighten yet S03915 11 Position the exhaust clamp Mount and tighten screw 3 Guideline Screw exhaust clamp on main silencer M6 10 Nm 7 4 lbf ft Tighten screw 2 Guideline Remaining screws chassis M8...

Page 111: ...crews 4 Guideline Screw heat protec tor on main silencer M5 4 Nm 3 lbf ft 13 16 Checking the chain for dirt 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the...

Page 112: ...er of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear...

Page 113: ...reak if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regu...

Page 114: ...gether S03949 10 Shift the transmission into neutral Pull on the top section of the chain with the specified weight A Guideline Weight chain wear measure ment 15 kg 33 lb Measure distance B of 18 chai...

Page 115: ...Tighten screw on the chain sliding piece Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft Finishing work Remove the rear of the motorcycle from the lifting gear p 99 13 21 Checking correcting t...

Page 116: ...fluid Avoid contact between brake fluid and painted parts Brake fluid corrodes paint Only use clean brake fluid from a sealed container S03920 10 Move the hydraulic clutch fluid reservoir mounted on t...

Page 117: ...thin physical limits It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravity varying road surfaces steep descents or full br...

Page 118: ...curves within the physical limitations Due to the inertial measurement unit the ABS control is depen dent on the angle of inclination and pitch Info The MSC is only active in Road ABS mode 14 2 Check...

Page 119: ...idents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check t...

Page 120: ...ar to a horizontal position Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid up to the MAX marking A Brake fluid DOT 4 DOT 5 1 p 175 Position cover 2 with membrane 3 Mount and tighten...

Page 121: ...nue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the f...

Page 122: ...ronmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Ne...

Page 123: ...f accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is gre...

Page 124: ...8 10 Loosen screw 2 and screws 3 Using your hand press on screw 2 to push the wheel spindle out of the axle clamp Remove screw 2 Warning Danger of accidents Damaged brake discs reduce the braking effe...

Page 125: ...e fork S03928 10 Remove spacers 4 15 2 Installing the front wheel S03928 11 SUPER DUKE R Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change front wheel bearing...

Page 126: ...brake linings are seated correctly Mount screws 5 on both brake calipers but do not tighten yet Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and...

Page 127: ...duces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean screw 3 and wheel spindle 4 Grease wheel spindle 4 lightly Lon...

Page 128: ...mes firmly The fork legs straighten Tighten screws 6 Guideline Screw axle clamp M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Lift the motorcycle with the rear lifting gear p 99 R...

Page 129: ...l bearing for damage and wear If the rear wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease the threads of the wheel axle and axle nut Long life grease p 177 Slide the re...

Page 130: ...wire 4 Mount inside locking wire 5 The pins of the locking wires engage in the drilled holes of the wheel axle Finishing work Remove the rear of the motorcycle from the lifting gear p 99 Install the...

Page 131: ...t surfaces 400602 10 Check front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Check tread depth Info Observe the minim...

Page 132: ...protection cap 15 7 Using tire repair spray H03319 01 Warning Danger of accidents Incorrect use of tire repair spray will result in the repaired tire losing pressure Tire repair spray cannot be used...

Page 133: ...available when visi bility is significantly impaired due to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using th...

Page 134: ...tor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is dis charged or missing I...

Page 135: ...om the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at leas...

Page 136: ...ompartment 12 V battery HJTZ14S FPI p 165 Position the battery cover mount screw 2 and tighten Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Join plug in connector 3 S04812 10 Position the pos...

Page 137: ...thod of charging are very important for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging vol...

Page 138: ...eries contain environmentally hazardous materials Do not dispose of 12 V batteries as household waste Dispose of 12 V batteries at a collection point for used batteries Note Environmental hazard Hazar...

Page 139: ...not being used 6 months Battery charger 79629974000 This battery charger tests whether the 12 V battery retains its voltage It is also impossible to overcharge the 12 V battery with this battery char...

Page 140: ...echanical loads Permissible temperature 20 50 C 4 122 F Do not damage the RACE ON key by e g cutting or squashing it Do not use the RACE ON key if the RACE ON key is damaged or the battery compartment...

Page 141: ...on cap 1 S03940 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse wire A A spare fuse 3 is located in the starter relay The main fuse protects all electrical power consumers of the...

Page 142: ...Main work Open fuse box cover 1 S03942 10 Check the fuses Info A faulty fuse has a burned out fuse wire A Remove the faulty fuse Guideline Fuse 1 10 A power supply for control units and compo nents Fu...

Page 143: ...arking Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the mo...

Page 144: ...any luggage and a passenger if applicable 16 13 Connecting the USB cable Info The USB socket is located on the left of the combination instrument S03943 10 Open USB socket cover 1 Connect a suitable...

Page 145: ...4081 10 Installation location Front power supplies ACC1 1 and ACC2 2 are located behind the fuel tank spoiler on the left between the triple clamps 16 17 ACC1 and ACC2 rear S03954 10 SUPER DUKE R Powe...

Page 146: ...ately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold The radiator is completely full S03955 10 Park the motorcycle on a horizontal surf...

Page 147: ...ately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto...

Page 148: ...control allows less slip on the rear wheel Various vehicle tunings can be selected in the Ride Mode menu There is TRACK optional PERFORMANCE optional SPORT STREET and RAIN The riding mode selected la...

Page 149: ...n the rear wheel and level 9 the minimum The slip adjustment can be set while riding with a closed menu using the UP or DOWN button Info The slip adjustment is only available if riding mode TRACK or P...

Page 150: ...When the engine oil level is in area C of the engine oil level viewer Add engine oil p 151 19 2 Changing the engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and ge...

Page 151: ...w the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces S03961 10 Insert new oil filter 4 Info Only insert the oil filter by hand Oil the O ring of the oil filter cove...

Page 152: ...the O ring and fill up with the first partial quantity Engine oil 1st par tial quantity approx Ambient temperature 0 C 32 F 3 0 l 3 2 qt Engine oil SAE 10W 50 p 175 Engine oil 1st par tial quantity a...

Page 153: ...ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enc...

Page 154: ...it is not advisable to mix different engine oils KTM recommends changing the engine oil where neces sary Mount the filler plug with the O ring Danger Danger of poisoning Exhaust gases are toxic and i...

Page 155: ...hine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove the coarse dirt particles with a gentle water jet Spray the heavily soiled parts with a normal c...

Page 156: ...and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take precau tions against aggressive road salt If the vehicl...

Page 157: ...vel and antifreeze Check tire pressure p 130 Remove the 12 V battery p 132 Guideline Storage temperature of the 12 V battery without direct sunlight 0 35 C 32 95 F SUPER DUKE R Charge the 12 V battery...

Page 158: ...le off the front lifting gear p 100 Remove the rear of the motorcycle from the lifting gear p 99 Install the 12 V battery p 133 Info If the 12 V battery was removed the time and date must be set Perfo...

Page 159: ...partment of the RACE ON key for corrosion Change the RACE ON key battery p 138 Use black ignition key RACE ON indicator lamp flashes three times 12 V battery discharged SUPER DUKE R Charge the 12 V ba...

Page 160: ...mory using the KTM diagnostics tool The fuel quality is insufficient Add suitable fuel The engine dies during the trip Lack of fuel Refuel p 86 Malfunction in the electronic fuel injection Read out th...

Page 161: ...HOOTING 22 159 Faults Possible cause Action 12 V battery discharged Ignition was not switched off when vehicle was parked SUPER DUKE R Charge the 12 V battery p 135 SUPER DUKE RR Charge the 12 V batte...

Page 162: ...r compression rectangular ring 1 lower com pression ring 1 oil scraper ring Engine lubrication Dry sump lubrication system with 3 trochoidal pumps Primary transmission 40 76 Clutch Antihopping clutch...

Page 163: ...t Screw resonator M5 8 Nm 5 9 lbf ft Loctite 243 Screw shift shaft sensor M5 5 Nm 3 7 lbf ft Loctite 243 Bleeder screw cylinder head M6 6 Nm 4 4 lbf ft Bleeder screw water pump cover M6 10 Nm 7 4 lbf...

Page 164: ...lbf ft Vacuum connection M6 2 5 Nm 1 84 lbf ft Loctite 243 Nozzle 100 M6x0 75 2 Nm 1 5 lbf ft Loctite 243 Oil nozzle for clutch lubrication M6x0 75 2 Nm 1 5 lbf ft Crankshaft locking bolt M8 12 Nm 8 9...

Page 165: ...crank M12 80 Nm 59 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug inside M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm...

Page 166: ...X PRO 7746 Suspension travel SUPER DUKE R front 125 mm 4 92 in rear 140 mm 5 51 in Suspension travel SUPER DUKE RR front 130 mm 5 12 in rear 140 mm 5 51 in Brake system front Double disc brake with ra...

Page 167: ...Nominal capacity 8 Ah Lithium ion battery maintenance free RACE ON key battery CR 2032 3 V Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Low beam high beam L...

Page 168: ...oz Fork oil SAE 4 48601166S1 p 176 23 7 2 SUPER DUKE RR Fork article number 0617C101U402200 Fork WP Suspension APEX PRO 7548 Compression damping Street 24 clicks Sport 20 clicks Race course 17 clicks...

Page 169: ...ad Standard 8 mm 0 31 in Info Corresponds to position 0 on the preload adjuster Spring rate Weight of rider 65 75 kg 143 165 lb 75 N mm 428 lb in Weight of rider 75 85 kg 165 187 lb 85 N mm 485 lb in...

Page 170: ...t Remaining screws chassis EJOT PT K50x12 1 Nm 0 7 lbf ft Remaining screws chassis EJOT PT K50x14 1 Nm 0 7 lbf ft Remaining screws chassis EJOT PT K50x16 2 Nm 1 5 lbf ft Remaining screws chassis EJOT...

Page 171: ...take trumpet M5 6 Nm 4 4 lbf ft Screw license plate holder on lower rear panel SUPER DUKE RR M5 8 Nm 5 9 lbf ft Screw radiator fan cover M5 3 5 Nm 2 58 lbf ft Screw rear turn signal bracket M5 3 5 Nm...

Page 172: ...M6 3 Nm 2 2 lbf ft Screw rear wheel speed sensor M6 4 Nm 3 lbf ft Screw seat lock M6 5 Nm 3 7 lbf ft Loctite 243 Screw shift lever stub SUPER DUKE R M6 10 Nm 7 4 lbf ft Screw shift lever stub SUPER D...

Page 173: ...crew rear brake disc M8 28 Nm 20 7 lbf ft Loctite 243 Screw shift lever on footrest sup port SUPER DUKE R M8 20 Nm 14 8 lbf ft Loctite 243 Screw side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Scr...

Page 174: ...Loctite 243 Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 243 Screw triangular lever on link fork M12 80 Nm 59 lbf ft Loctite 243 Lambda sensor M12x1 25 24 5 Nm 18 07 lbf ft Screw eccentric M16...

Page 175: ...bsite http www ktm com ccu 2 KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the...

Page 176: ...24 DECLARATIONS OF CONFORMITY 174 24 3 Country specific declarations of conformity CCU 2 A00757 10...

Page 177: ...Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must...

Page 178: ...standards see specifications on the container and that exhibit the corresponding properties Shock absorber fluid SAE 2 5 50180751S1 Standard classification SAE p 178 SAE 2 5 Guideline Use only oils th...

Page 179: ...Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleane...

Page 180: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 181: ...m that releases the ignition steering lock and fuel tank filler cap via a remote key with a transponder Launch control Vehicles electronics functions for achieving the best possible acceleration from...

Page 182: ...29 LIST OF ABBREVIATIONS 180 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 183: ...ay TC indicator lamp lights up flashes yellow The MTC p 146 is not active is currently intervening or a Launch Control Start is being executed The TC indicator lamp also lights up if a malfunction is...

Page 184: ...hecking 110 Clutch fluid level checking correcting 113 Clutch lever 15 basic position adjusting 63 Combination instrument 26 61 ABS 50 ABS display 35 activation and test 26 adjusting tilt 72 ambient a...

Page 185: ...onformity 173 174 country specific CCU 2 174 country specific KTM RACE ON 173 Diagnostics connector 143 Driving 80 DRL 131 E Emergency OFF switch 20 Engine running in 75 Engine number 13 Engine oil ad...

Page 186: ...O Oil filter changing 148 Oil screens cleaning 148 Owner s Manual 9 P Parking 85 Passenger foot pegs 24 Passenger seat mounting 102 removing 102 Preparing for use advice on preparing for first use 74...

Page 187: ...168 electrical system 165 engine 160 engine tightening torques 161 fork 166 shock absorber 167 tires 165 Throttle grip 16 Time adjusting 54 Tire condition checking 128 Tire pressure checking 130 Tire...

Page 188: ...3214331en 3214331en 04 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM COM Photo Mitterbauer KISKA KTM...

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