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KTM 1290 Super Duke GT 2018, Owner'S Manual

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KTM 1290 Super Duke GT 2018 Owner'S Manual Download Page 240

19 SERVICE WORK ON THE ENGINE

238

Danger

Danger of poisoning

 

Exhaust gases are toxic and inhal-

ing them may result in unconsciousness and death.

–

Always make sure there is sufficient ventilation
when running the engine.

–

Use an effective exhaust extraction system when
starting or running the engine in an enclosed
space.

–

Start the engine and check that it is oil-tight.

Finishing work

–

Check the engine oil level. (

p. 228)

Summary of Contents for 1290 Super Duke GT 2018

Page 1: ...OWNER S MANUAL 2018 1290 Super Duke GT Art no 3213759en ...

Page 2: ......

Page 3: ...or differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production o...

Page 4: ...international quality management standard ISO 9001 KTM uses quality assur ance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Sportmotorcycle GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models 1290 Super Duke GT EU F9903RF F9903RE 1290 Super Duke GT JP F9986RF 1290 Super Duke GT CN F9987RE ...

Page 5: ...7 3 3 Spare parts accessories 17 3 4 Service 18 3 5 Figures 18 3 6 Customer service 18 4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example 20 4 2 View of vehicle rear right example 22 5 SERIAL NUMBERS 24 5 1 Chassis number 24 5 2 Type label 24 5 3 Key number 25 5 4 Engine number 25 5 5 Fork part number 26 5 6 Shock absorber article number 26 5 7 Steering damper article number 27 6 CONTROLS...

Page 6: ...6 9 Closing the filler cap 46 6 10 Seat lock 48 6 11 Tool set 48 6 12 Grab handle 49 6 13 Case holders 49 6 14 Passenger footrests 50 6 15 Shift lever 51 6 16 Foot brake lever 52 6 17 Side stand 52 7 COMBINATION INSTRUMENT 54 7 1 Overview 54 7 2 Activation and test 54 7 3 Matrix display 55 7 4 Segment display 56 7 5 Fuel level display 57 7 6 Indicator lamps 58 7 7 Message on the matrix display 60 ...

Page 7: ...the basic position of the foot brake lever 92 8 8 Setting the step plate of the foot brake lever 93 8 9 Checking the basic position of the shift lever 94 8 10 Adjusting the basic position of the shift lever 95 8 11 Setting the shift lever stub 96 9 PREPARING FOR USE 97 9 1 Advice on preparing for first use 97 9 2 Running in the engine 99 9 3 Loading the vehicle 99 10 RIDING INSTRUCTIONS 102 10 1 C...

Page 8: ... windshield 136 13 10 Installing the windshield 136 13 11 Removing the main silencer 137 13 12 Installing the main silencer 138 13 13 Checking the chain for dirt 140 13 14 Cleaning the chain 140 13 15 Checking the chain tension 142 13 16 Adjusting the chain tension 144 13 17 Checking the chain rear sprocket engine sprocket and chain guide 145 13 18 Checking correcting the fluid level of the hydrau...

Page 9: ... the fuse box 202 16 8 Changing the headlight bulb 205 16 9 Checking the setting of the lighting system 207 16 10 Adjusting the headlight range 210 16 11 Adjusting the cornering light range 211 16 12 Activating deactivating the ignition key 214 16 13 Diagnostics connector 220 16 14 Front ACC1 and ACC2 220 16 15 ACC1 and ACC2 rear 221 17 COOLING SYSTEM 222 17 1 Checking the coolant level in the com...

Page 10: ...l 257 23 3 2 Coolant 257 23 3 3 Fuel 257 23 4 Chassis 258 23 5 Electrical system 259 23 6 Tires 260 23 7 Fork 260 23 8 Shock absorber 261 23 9 Chassis tightening torques 261 24 DECLARATIONS OF CONFORMITY 269 24 1 Declarations of conformity 269 25 SUBSTANCES 273 26 AUXILIARY SUBSTANCES 277 27 STANDARDS 279 28 INDEX OF SPECIAL TERMS 280 29 LIST OF ABBREVIATIONS 281 30 LIST OF SYMBOLS 282 30 1 Red sy...

Page 11: ...with this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or...

Page 12: ... rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Page 13: ...n arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the model described safely Therefo...

Page 14: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if ...

Page 15: ...ved or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 Replacing moving part of the vehicle or parts of the exhaust or intake system w...

Page 16: ...uch as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the vehicle when it is in perfect technical condition in accordance with its intended use and in a safe and environmentally compatible manner The vehicle should only be used by trained persons An a...

Page 17: ...g 2 8 Work rules Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 During assembly use new parts to replace parts which cannot be reused e g self locking screws and nuts seals sealing rings O rings pins and lock washers In the case of certain screws a thread locker e g Loc...

Page 18: ...o advise you 2 10 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Ma...

Page 19: ...anty Booklet 3 2 Operating and auxiliary substances Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory prod...

Page 20: ...r of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manua...

Page 21: ...IMPORTANT NOTES 3 19 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com ...

Page 22: ...4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example F01226 10 ...

Page 23: ...essories p 42 2 Clutch lever p 28 3 Seat lock p 48 4 Tool set p 48 5 Grab handle p 49 6 Passenger footrests p 50 7 Rider footrests 8 Shift lever p 51 9 Side stand p 52 bk Engine oil filler neck bl Level viewer engine oil bm Cornering headlight p 189 ...

Page 24: ...4 VIEW OF VEHICLE 22 4 2 View of vehicle rear right example F01227 10 ...

Page 25: ...lock p 42 2 Filler cap 3 Combination switch left side p 29 4 Electric starter button p 40 5 Emergency OFF switch p 35 6 Throttle grip p 29 7 Hand brake lever p 28 8 Cooling system compensating tank 9 Foot brake lever p 52 bk Case holders p 49 ...

Page 26: ...assis number 402324 10 The chassis number 1 is stamped on the right side of the steer ing head The chassis number is also shown on the type label 5 2 Type label 0 0 1 1 402302 10 The type label 1 is located on the steering head ...

Page 27: ...er a spare key Keep the KEYCODECARD in a safe place With the orange programming key you can activate or deactivate the black ignition key Keep the orange programming key in a safe location it may only be used for learning and programming functions 5 4 Engine number 402296 10 The engine number 1 is stamped on the right side of the engine ...

Page 28: ...rt number 402295 10 The fork part number 1 is stamped on the inside of the axle clamp 5 6 Shock absorber article number H01165 10 The shock absorber article number 1 is printed on a sticker on the shock absorber case under the spring ...

Page 29: ...SERIAL NUMBERS 5 27 5 7 Steering damper article number H01060 10 Steering damper item number 1 is embossed on the underside of the steering damper ...

Page 30: ...fitted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automati cally 6 2 Hand brake lever E00156 10 The hand brake lever 1 is fitted on the right side of the handle bar The front brake is engaged using the hand brake lever ...

Page 31: ...p E00156 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination switch left side The left combination switch is fitted on the left side of the handle bar ...

Page 32: ...s fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this position the low beam and the tail light are switched on High beam on Light switch in position B In this position the high beam and the tail light are switched on Headlight flasher Light switch in position C The headlight flasher is operated in this position The light switch returns automa...

Page 33: ...situa tions Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activated as long as necessary as it depletes the battery Possible states Hazard warning flasher on All four turn signals and the green turn signal indicator lights in the combina tion instrument fl...

Page 34: ...4 is the BACK button 6 4 5 Turn signal switch H01276 13 Turn signal switch 1 is fitted on the combination switch on the left Possible states Turn signal off Push the turn signal switch toward the switch housing Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to ...

Page 35: ... If the turn signal has been on for at least 10 seconds and 150 meters of riding distance the turn signal is switched off If the vehicle is stationary both counters are stopped If the turn signal switch is reactivated both counters are reset 6 4 6 Horn button H01276 14 The horn button 1 is fitted on the combination switch on the left Possible states Horn button in basic position Horn button presse...

Page 36: ...ation switch is fitted on the right side of the han dlebar H01278 15 Overview of the right combination switch 1 Emergency OFF switch p 35 2 Switch for the cruise control system p 35 3 Upper button of the cruise control system p 38 4 Lower button of the cruise control system p 39 5 Electric starter button p 40 ...

Page 37: ...n This position is required for operation the ignition circuit is closed 6 5 3 Switch for the cruise control system H01278 11 Switch 1 for the cruise control system is fitted on the right of the combination switch Possible states Cruise control system switch in the home position In this position the cruise control system function is switched off Cruise control system switch in the pressed position...

Page 38: ...tion is immediately deactivated when one of the following events occurs Operating the hand brake lever Operating the foot brake lever Operating the clutch lever Shifting gears Turning the throttle grip beyond the home position Control of the motorcycle traction control MTC Also functions with deactivated motorcycle traction control MTC if the front wheel speed does not match the engine speed slip ...

Page 39: ...line Do not use the cruise control systems function on winding roads Do not use the cruise control systems on slippery road surfaces e g rain ice or snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise control system function cannot be activated during rapid acceleration The cruise control syste...

Page 40: ... control system is pressed The last saved speed is reached and maintained Every further short touch increases the target speed by 1 km h or 1 mph Upper button of the cruise control system is held in the pressed position The target speed increases in increments of 5 km h or 5 mph Info The target speed is shown on the segment display of the combination instrument After activation of the cruise contr...

Page 41: ...ssed briefly The cruise control system function is activated and the current speed is maintained Every further short touch decreases the target speed by 1 km h or 1 mph Lower button of the cruise control system is held in the pressed position The target speed decreases in increments of 5 km h or 5 mph Info The target speed is shown on the segment display of the combination instrument After activat...

Page 42: ...t side of the handlebar Possible states Electric starter button in basic position Electric starter button is pressed In this position the electric starter is actuated 6 5 7 Locking the steering Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 43: ...rt the key into the ignition handlebar lock press in and turn to the left Remove the key Steering is no longer possible 6 5 8 Unlocking the steering 400731 01 Insert the key into the ignition handlebar lock press in and turn to the right Remove the key The handlebar can now be moved again ...

Page 44: ...nent positive and is fuse protected Socket for electrical accessories Voltage 12 V Maximum cur rent consump tion 10 A 6 6 Ignition steering lock S01096 10 The ignition steering lock 1 is located in front of the upper triple clamp Info The ignition may only be switched on using a black ignition key With the orange programming key you can activate or deactivate the black ignition key ...

Page 45: ...ocked The black igni tion key can be removed 6 7 Immobilizer 401815 11 The electronic immobilizer secures the vehicle against unautho rized use The immobilizer is activated automatically and the engine elec tronics are locked when the ignition key is withdrawn Immobilizer indicator lamp 1 can indicate errors by flashing If the optional alarm system is installed immobilizer indicator lamp 1 flashes...

Page 46: ... KTM workshop they need to be activated for use 6 8 Opening the filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spi...

Page 47: ...Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system H01281 10 Lift c...

Page 48: ...break if overloaded Damaged ignition keys must be replaced Push down on the filler cap to take pressure off the igni tion key Turn ignition key 2 clockwise Fold open filler cap 3 6 9 Closing the filler cap H01283 10 Fold down filler cap 1 Turn ignition key 2 clockwise ...

Page 49: ...arning Fire hazard Fuel is highly flammable toxic and a health hazard Check the filler cap is locked correctly after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Remove ignition key 2 and close cover 3 ...

Page 50: ... 10 Seat lock H01285 10 The seat lock 1 is located on the left side of the vehicle It can be unlocked using the ignition key 6 11 Tool set S01097 10 The storage compartment under the passenger seat contains tool set 1 ...

Page 51: ...he trip 6 13 Case holders F01241 10 The case holders 1 are located on each side of the passenger seat A case system optional can be attached on the case holders The case holders may not be loaded with more than the specified weight Maximum permissi ble load of the case holders per side 7 kg 15 lb ...

Page 52: ... the luggage manufac turer 6 14 Passenger footrests S01098 11 The passenger footrests can be folded up and down Possible states Passenger footrests folded up For operation without a pas senger Passenger footrests folded down For operation with a pas senger ...

Page 53: ...ROLS 6 51 6 15 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between the first and second gears ...

Page 54: ...e stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system see the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active ...

Page 55: ...CONTROLS 6 53 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive ...

Page 56: ...tor lamps p 58 7 2 Activation and test F01245 01 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combination instrument Test The segment display the indicator lamps and the tachometer are briefly activated for a function test ...

Page 57: ...lay F01242 01 The matrix display is controlled using the menu switch p 32 After the ignition is switched on the display shows when the next service p 63 is due If the general warning lamp lights up among the indicator lamps p 58 the corresponding message appears in the matrix dis play The Set button is used to confirm receipt of the information and the message is cleared Messages appear 10 s ...

Page 58: ...02904 10 1 Fuel level display p 57 2 Cruise control system symbol 3 Time symbol 4 Unit for the speedometer 5 Gear display 6 Speed 7 Drive Mod p 226 8 Target speed of the cruise control system or time 9 Coolant temperature bk Load p 127 bl Ice warning ...

Page 59: ...ator from constantly moving while riding The fuel level display is not updated while the side stand is folded out or the emergency off switch is switched off Once the side stand is folded up and emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display flashes if the combination instrument does not receive a signal from the fuel level sensor ...

Page 60: ...iately taking care not to endanger yourself or other road users in the process and switch off the engine The general warning lamp lights up yellow An oper ating safety warning note message was detected This is also shown on the matrix display The left turn signal indicator lamp flashes green with a steady rhythmic flash The left turn signal is switched on The idle indicator lamp lights up green Th...

Page 61: ...s yellow The motorcycle traction control is not enabled or is currently intervening The TC Indicator lamp also lights up if an error is detected In addition the TC indicator lamp flashes if the HHC optional is active The cruise control system indicator lamp lights up yel low The cruise control system function is switched on but the speed control is not active The cruise control system indicator la...

Page 62: ...authorized KTM workshop Motorcycle traction control The motorcycle traction control is not available Visit an authorized KTM work shop Engine oil pressure Engine oil pressure is too low Stop immediately taking care not to endanger your self or other road users in the process and switch off the engine Contact an authorized KTM workshop Engine oil level The engine oil level is too low Check the engi...

Page 63: ... Contact an authorized KTM workshop Fuel reserve The fuel supply is dwindling Refuel at the next opportunity Icy road symbol The roads may be icy Adjust your speed to the road conditions Battery voltage The battery voltage is too low Recharge the battery with a suitable battery charger Service A service is due Contact an authorized KTM workshop Emergency OFF switch The emergency OFF switch is off ...

Page 64: ... be set The shift warning light flashes at RPM1 and lights up at RPM2 Info In sixth gear the shift warning light is deactivated when the engine is warm after the first service The shift warning light can be turned on and off in the Settings menu Engine oil tempera ture 35 C 95 F ODO 1 000 km 620 mi RPM1 shift warning light flashes RPM2 shift warning light lights up Engine oil tempera ture 35 C 95 ...

Page 65: ... rpm 7 9 Service display F01242 01 After the ignition is switched on the service display appears briefly The service intervals depend on the distance traveled or the elapsed time The event that occurs first applies The exact service intervals can be found in the service schedule ...

Page 66: ...s the Favorites menu You can directly open five menus in the Favorites menu The Favorites menu can be configured in the Set Favorites menu 7 10 2 Trip 1 401826 01 Press the UP or DOWN button until the Trip 1 menu appears on the matrix display Trip 1 shows the distance since the last reset such as between two refueling stops Trip 1 runs continuously and counts the distance up to 9999 Ø Speed 1 indi...

Page 67: ... DOWN button until the Trip 2 menu appears on the matrix display Trip 2 shows the distance since the last reset such as between two refueling stops Trip 2 runs continuously and counts the distance up to 9999 Ø Speed 2 indicates the average speed based on Trip 2 and Trip Time 2 Ø Cons 2 indicates the average fuel consumption based on Trip 2 and Trip Time 2 Trip Time 2 indicates the riding time base...

Page 68: ...ed 7 10 4 General Info F01243 01 Press the UP oder DOWN button until the General Info menu appears on the matrix display Air Temp indicates the ambient air temperature Date indicates the date ODO indicates the total distance covered Battery indicates the battery voltage Oil Temp indicates the engine oil temperature ...

Page 69: ...od of several minutes Check the tire pressure before every ride Correct the tire pressure if the tire pressure devi ates from the specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a pressure loss in the tires Press the UP or DOWN button until the TPMS menu appears on the matrix display Guideline Tire air pressure solo with passenger...

Page 70: ...essure at the rear 7 10 6 Set Favorites L01441 10 Condition The vehicle is stationary Press the UP or DOWN button until the Set Favorites menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button to select the menu Press the SET button to set the menu for quick selection The Favorites menu can be configured in the Set Favorites menu ...

Page 71: ...ts or various values are made in the Settings menu Several functions can be enabled or disabled 7 10 8 Warning L01435 10 Condition Message or warning Press the UP or DOWN button until the Warning menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the warnings In the Warning menu warnings that occurred are displayed and stored unt...

Page 72: ...a heating level or to switch off the heated grips 7 10 10 MTC ABS L01436 10 Condition The vehicle is stationary Warning Voiding of the government approval for road use and the insurance coverage If the ABS is switched off com pletely the vehicle s approval for road use is invali dated Only operate the vehicle in closed off areas remote from public road traffic if the ABS is switched off completely...

Page 73: ... After the ignition is switched on motorcycle traction con trol and ABS are enabled again In the ROAD ABS mode the ABS controls both wheels In the SUP MOT ABS mode the ABS only controls the front wheel There is no ABS intervention on the rear wheel The ABS indicator lamp flashes slowly to remind you that the SUP MOT ABS mode is enabled In the SUP MOT ABS mode the rear wheel may block and there is ...

Page 74: ... select from four loading conditions The setting of the spring preload and the rebound is matched to the load condition 7 10 12 Damping 401831 01 Press the UP or DOWN button until the Damping menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button to select a damping setting and activate it with the SET button In the Damping menu the settings for SPORT...

Page 75: ...r DOWN button to navigate through the menu The SET button can be used to select engine and traction control settings that are coordinated with each other SPORT homologated performance with very direct response the traction control allows greater slip on the rear wheel STREET homologated performance with balanced response the traction control allows normal slip on the rear wheel RAIN reduced homolo...

Page 76: ...7 COMBINATION INSTRUMENT 74 7 10 14 menu overview F01246 01 ...

Page 77: ...e if there are messages Heating MTC ABS Load Damping Drive Mod 7 10 15 Language 402431 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the SET button again to select the language The menu languages are US English UK English German Italian French and Spanish ...

Page 78: ...e matrix display Pressing the SET button again sets the unit of measure Select kilometers km or miles mi for the distance 7 10 17 Temp 402431 12 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Temp is highlighted in black on the matrix display Pressing the ...

Page 79: ... the matrix display Pressing the SET button again sets the unit of measure Select bar or psi as the unit 7 10 19 Fuel Cons 402431 14 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Fuel Cons is highlighted in black on the matrix display Pressing the SET but...

Page 80: ...pens the menu Use the UP or DOWN button to navigate through the menu Use the SET button to set the time and date If the battery was disconnected from the vehicle the time and date must be set in the matrix display 7 10 21 Shift Light L01433 10 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu...

Page 81: ... warning light lights up continuously Switch the Shift Light function on or off 7 10 22 Heat Grip L01439 15 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Heat Grip is highlighted in black on the matrix display Pressing the SET button again switches the he...

Page 82: ...play Pressing the SET button again starts the cornering light test The left hand cornering light segments light up in succession starting with the lower segment If the left cornering light test is complete the upper segment lights up continuously By pressing the SET button again the right cornering light test is repeated If the test of the right light curve is complete the upper segment lights up ...

Page 83: ...ht is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is sw...

Page 84: ...running light on or off 7 10 25 Quick Shift S01581 12 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Quick Shift p 107 is highlighted in black on the matrix display Pressing the SET button again switches the quickshifter on or off Switch the quickshifter o...

Page 85: ...dlebar can be mounted in four different positions In this way the handlebar can be mounted in the most comfortable posi tion for the rider 8 2 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged...

Page 86: ...age Do not kink the cables and lines Remove screws 3 Take off handlebar supports 4 Position the handlebar supports in the desired orientation above hole A or B Info The handlebar supports are longer and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 3 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 ...

Page 87: ...yet Marking C on the handlebar scale is aligned with the top edge of the handlebar clamp Center line D on the handlebar scale is aligned with the center of the handlebar clamp First bolt the handlebar clamp with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws 1 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft ...

Page 88: ...e handlebar has been driven in fully Guideline Minimum spacing A between the mirror bar and windshield 9 mm 0 35 in If the spacing A between the mirror bar and windshield is below the minimum Adjust the steering angle p 87 Make sure that there is sufficient space between the controls and fuel tank when the handlebar has been driven in fully after completing the work ...

Page 89: ...ws fully The screw must be screwed in by at least five full turns Adjust the steering angle by turning adjusting screws 2 left and right Guideline Minimum spacing between the mirror bar and wind shield 9 mm 0 35 in Turn the adjusting screws 2 so that the left and right steering angle settings are equal Tighten nuts 1 Guideline Remaining nuts chassis M8 25 Nm 18 4 lbf ft ...

Page 90: ...tween the controls and fuel tank when the handlebar has been driven in fully after completing the work 8 4 Adjusting the windshield Info Do not make any adjustments while riding S01567 01 Push the windshield in the direction of travel The windshield is unlocked ...

Page 91: ... 89 S01569 10 To move the windshield to the desired position push the wind shield upward or downward S01568 10 Push the windshield into the locking mechanism against the direction of travel The windshield is locked ...

Page 92: ...urning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handle bar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding ...

Page 93: ... turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the han dlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding ...

Page 94: ...10 Loosen nut 1 Press the foot brake lever down to be able to turn push rod 2 more easily Turn the push rod until the foot brake lever is in the desired position Info The range of adjustment is limited The screw must be screwed into the ball joint by at least five turns Lock nut 1 ...

Page 95: ...her with the step plate of the foot brake lever To adjust the length of the foot brake lever position the step plate of the foot brake lever using screw 1 in a drill hole 2 Guideline Standard Middle hole Tighten screw 1 Guideline Screw step plate for foot brake lever M6 10 Nm 7 4 lbf ft Loctite 243 ...

Page 96: ... the transmission will be subject to excessive load this can cause a malfunction of the quickshifter 0 0 0 A A 400692 10 Sit on the vehicle in the riding position and determine distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shif...

Page 97: ...he threaded rod 2 Turn threaded rod 2 to adjust the shift lever Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Tighten nut 3 holding the threaded rod 2 Guideline Nut shift rod M8 12 Nm 8 9 lbf ft Tighten nut 1 holding the threaded rod 2 Guideline Nut shift rod M8LH 12 Nm 8 9 lbf ft ...

Page 98: ... screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of the drilled holes 2 depending on the desired lever length Guideline Standard Middle hole Tighten the screw Guideline Screw shift lever stub M6 10 Nm 7 4 lbf ft Loctite 243 ...

Page 99: ...met boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only...

Page 100: ...cle remember that others may feel disturbed by excessive noise Make sure that the pre delivery inspection work has been carried out by an authorized KTM workshop You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described i...

Page 101: ...During the running in phase set the shift warning light to the specified engine speed Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic The overall weight consists of motorcycle ready for operation and with a full tank driver and passenger with protective clothing and helmet and luggage Do not exce...

Page 102: ...oad Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with luggage 130 km h 80 8 mph Warning Danger of accidents Destruction of luggage carrier system If the motorcycle is fitted with luggage cases note the manufacturer s specifications concerning the maximum payload Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is ...

Page 103: ...rd The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permissible weight and the maximum permissible axle loads Guidel...

Page 104: ... p 169 Check the front brake linings p 168 Check the brake linings of the rear brake p 172 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 222 Check the chain for dirt p 140 Check the chain tension p 142 Check the tire condition p 184 Check the tire air pressure p 186 Check the settings of all controls and ensure that they can be operated smoo...

Page 105: ... an effective exhaust extraction system when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged battery or without a battery Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine Al...

Page 106: ...ition ON After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination instrument is run at the same time The ABS indicator lamp lights up and goes back out after starting off Shift the transmission to idle The green idle indicator lamp lights up H01278 16 Press the electric starter button ...

Page 107: ...tric starter button for at most 5 sec onds Wait for a least 5 seconds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops Remove the motorcycle from the side stand 10 3 Starting of...

Page 108: ...ined for a maximum of 5 seconds as long as the motorcycle is not moving forward When driving off the HHC releases the rear brake automatically Info When the HHC is active the TC indicator lamp flashes When the ignition is switched on the HHC can still be active even if the engine is stopped To roll back with active HHC wait 5 seconds shift to neu tral or switch off the ignition If the HHC does not...

Page 109: ...r shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a corresponding signal to the engine control If the quickshifter is disabled in the combination instrument the clutch needs to be actuated in the normal way for each shift The quickshifter does not support down shifting shifting in over run condition or shifting in z...

Page 110: ...ing Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key position causes malfunctions Do not change the ignition key position while driving Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all ...

Page 111: ...rning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have reduced road grip Ride the first miles carefully on every journey at moderate speed until the tires reach operating tem perature Warning Danger of accidents New ti...

Page 112: ...ng Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Engine failure Overheating dam...

Page 113: ...ifter only to shift up under load Engine speed before gear shift 2 500 rpm To shift in overrun condition or in load free condition use the clutch lever for shifting Pull the clutch lever to shift down Info If unusual noises occur while riding stop immediately switch off the engine and contact an authorized KTM workshop 402299 11 Shift into a higher gear when conditions allow incline road situation...

Page 114: ...e speed before gear shift 2 500 rpm Info Pull the shift lever quickly back to the stop without changing the throttle twist grip position After reaching maximum speed by fully opening the throttle grip turn the throttle back so it is open This will barely reduce the speed but fuel consumption will be considerably lower Accelerate only up to a speed suitable for the road surface and weather conditio...

Page 115: ...rter button You do not have to shift into neutral Switch off the engine if running at idle or stationary for a long time If the oil pressure warning lamp lights up Stop immedi ately taking care not to endanger yourself or other road users in the process and switch off the engine Contact an autho rized KTM workshop If the malfunction indicator lamp lights up while riding stop immediately taking car...

Page 116: ...on of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or sliding away on a sloping position To avoid slip of the rear wheel the MSR only opens the throttle valve as far as absolutely necessary The MSR is applied on surfaces where the friction is to low to open the anti hopping clutch To further increase ride safety the MSR is slope dependen...

Page 117: ...ated Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Higher total weight increases the stopping distance Take the longer stopping distance into accoun...

Page 118: ...ct Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving ability When braki...

Page 119: ...e you go into a bend Change down to a lower gear appropriate to your road speed Use the braking effect of the engine on long downhill stretches Change down one or two gears but do not over rev the engine In this way you have to brake far less and the brakes do not overheat 10 9 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others Do not leave ...

Page 120: ...ant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which ...

Page 121: ...t will go and lean the vehicle on it Lock the steering by turning the handlebar to the left pressing the black ignition key down in the position OFF and turning it to the position LOCK To make the steering lock engage more easily move the handlebar a little to the left and right Remove the black ignition key 10 10 Transporting Note Danger of damage The parked vehicle can roll away or fall over Par...

Page 122: ... Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling ...

Page 123: ...the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be ...

Page 124: ...10 Switch off the engine Open the filler cap p 44 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 275 Close the filler cap p 46 ...

Page 125: ...ule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work Every two years Every year every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000 km 620 mi Read out the fault memory using the KTM diagnostics tool Check exhaust valve control with the KTM diagnostics tool Check that the electrical equipment is functioning properly Change th...

Page 126: ...tch p 150 Check the shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean the dust boots of the fork legs p 157 Check the play of the steering head bearing Check the tire condition p 184 Check the tire air pressure p 186 Check the chain rear sprocket engine sprocket and chain guide p 145 Check the chain tension p 142 Measure the wheel bearing pl...

Page 127: ...nge the air filter clean the air filter box Check the fuel pressure Check the CO adjustment using the KTM diagnostics tool Check the setting of the lighting system p 207 Check that the radiator fan is functioning properly Final check Check the vehicle for road worthiness and take a test ride Read out the error memory after the test ride using the KTM diagnostics tool Reset the service display usin...

Page 128: ... for clutch lubrication Check the swingarm bearing Check the wheel bearings Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the screws and nuts for tightness Check the antifreeze Change the coolant One time interval Periodi...

Page 129: ...n and terrain characteristics as well as the settings made by the rider in the Load and Damping menu Always adapt the suspension to your riding style and the payload In the Load menu the suspension can be set to the payload In the Damping menu the damping behavior of the suspension can be set 12 2 Load 401833 01 Tunings for different vehicle loading states can be selected in the Load menu A select...

Page 130: ...ing of the spring elements with very direct feedback from the chassis STREET Normal tuning of the spring elements with direct feedback from the chassis COMFORT Soft tuning of the spring elements with good feedback from the chassis Different tunings for the damping of the spring elements can be selected in the Damping menu You can choose from SPORT STREET and COMFORT Info If the setting for Drive M...

Page 131: ...evel surface E00695 01 Insert the adapter in the rear lifting gear Rear wheel work stand for single sided swing arm 61329955000 Position the motorcycle upright place the lifting gear in the axle and raise the motorcycle 13 2 Removing the rear of motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 132: ...the rear wheel stand and lean the vehicle on side stand 1 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Preparatory work Raise the motorcycle with the rear lifting gear p 129 ...

Page 133: ... pin 69329965040 Front wheel work stand large 69329965000 Align the front lifting gear with the fork legs Info Always raise the motorcycle at the rear first Lift the motorcycle at the front 13 4 Taking the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 134: ...le against falling over Remove the front lifting gear 13 5 Removing the passenger seat S01106 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise front of the passenger seat pull toward the fuel tank and take off from above Remove the ignition key ...

Page 135: ...ts 1 Lower the front of the passenger seat and push back Position locking pin 2 in the lock housing and push the pas senger seat down at the front The locking pin engages with an audible click Check that the passenger seat is correctly mounted 13 7 Removing the front rider s seat Preparatory work Take off the passenger seat p 132 ...

Page 136: ...ORK ON THE CHASSIS 134 S01104 10 Main work Press seat release 1 in the direction of the arrow and lift the front rider s seat at the rear at the same time Detach the front of the front rider s seat and take it off ...

Page 137: ...the front rider s seat to the fuel tank push the front rider s seat forward Position locking pin 2 in the lock housing and push down the front rider s seat at the rear The locking pin engages with an audible click Check that the front rider s seat is mounted correctly Finishing work Mount the passenger seat p 133 ...

Page 138: ... CHASSIS 136 13 9 Removing the windshield S01574 10 Remove screws 1 and windshield 2 13 10 Installing the windshield S01574 11 Position windshield 1 Mount and tighten screws 2 Guideline Screw windshield M5 3 5 Nm 2 58 lbf ft ...

Page 139: ... off the exhaust clamp R00006 10 Remove screw 2 Warning Risk of injury Moving parts of the exhaust valve con stitute a risk of injury Do not touch the exhaust valve if the main silencer has been removed Make sure that nobody gets caught when the exhaust valve is actuated Take off the main silencer ...

Page 140: ...alling the main silencer R00007 11 Warning Risk of injury Moving parts of the exhaust valve con stitute a risk of injury Do not touch the exhaust valve if the main silencer has been removed Make sure that nobody gets caught when the exhaust valve is actuated Mount seal ring 1 ...

Page 141: ...w 2 but do not tighten yet Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft R00005 11 Position the exhaust clamp Mount and tighten screw 3 Guideline Screw exhaust clamp on main silencer M6 8 Nm 5 9 lbf ft Tighten screw 2 Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft ...

Page 142: ... 140 13 14 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 143: ...vice life of the chain depends largely on its maintenance Regular cleaning increases the service life of the chain Preparatory work Raise the motorcycle with the rear lifting gear p 129 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 277 After drying apply chain spray Chain lube for road use p 277 Finishing work Remove ...

Page 144: ...ll off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the rear lifting gear p 129 S01105 10 Main work Shift the transmission to idle At the chain sliding guard in the area of markings A and B push the chain ...

Page 145: ...ain tension does not meet the specification Adjust the chain tension p 144 H00380 11 Check locking caps 1 for damage and firm seating If the locking caps are damaged or loose Replace the locking caps Link fork locking cap 61304041100 Finishing work Remove the rear of the motorcycle from the lifting gear p 129 ...

Page 146: ... break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the rear lifting gear p 129 Check the chain tension p 142 S01107 10 Main work Loosen screw...

Page 147: ...s the specified value Info Chain wear is not always even so you should repeat this measurement at different chain positions Tighten screw 1 Guideline Screw eccentric M16 70 Nm 51 6 lbf ft Remove the rear of the motorcycle from the lifting gear p 129 13 17 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with the rear lifting gear p 129 ...

Page 148: ...46 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 149: ... Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B at the longest chain section 272 mm 10 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on an old worn rear sprocket or engi...

Page 150: ... rivet 1 is no longer visible at bottom edge C of the recess of the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain slid ing guard M5 5 Nm 3 7 lbf ft ...

Page 151: ...h or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft Finishing work Remove the rear of the motorcycle from the lifting gear p 129 ...

Page 152: ...lothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Environmental hazard Hazardous substances cause environmental ...

Page 153: ...rake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Move the clutch fluid reservoir mounted on the handlebar to a horizontal position ...

Page 154: ...MIN and MAX markings If the fluid level does not meet specifications Remove screw cap 1 with membrane 2 Correct the fluid level of the hydraulic clutch Brake fluid DOT 4 DOT 5 1 p 273 Mount and tighten screw cap 1 with membrane 2 Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 155: ...SERVICE WORK ON THE CHASSIS 13 153 13 19 Removing the tank spoiler S01110 10 Remove screw 1 S01141 10 Remove screw 2 ...

Page 156: ...and detach bushing 4 Info Pay attention to the cornering light cable Unplug connector 5 Remove tank spoiler 3 with cornering light Repeat these steps on the opposite side 13 20 Installing the tank spoiler S01142 11 Plug in connector 1 Position tank spoiler 2 Attach bushing 3 ...

Page 157: ...E CHASSIS 13 155 S01141 11 Mount and tighten screw 4 Guideline Screw trim M5x12 3 5 Nm 2 58 lbf ft S01110 11 Mount and tighten screw 5 Guideline Screw trim M5x12 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side ...

Page 158: ... Remove screws 2 Take off the fender Info Pay attention to the brake lines 13 22 Installing front fender S01575 10 Position the fender Info Pay attention to where the brake lines are placed Mount and tighten screws 1 Guideline Screw trim M5x12 3 5 Nm 2 58 lbf ft Mount and tighten screws 2 ...

Page 159: ... and coarse dirt par ticles from the fork tubes Over time dirt can accumu late behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean and oil the dust boots and inn...

Page 160: ...13 SERVICE WORK ON THE CHASSIS 158 Universal oil spray p 278 Press the dust boots back into their installation position Remove excess oil ...

Page 161: ...ents Changes to the vehicle impair the function of the ABS Only allow the rear wheel to spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by KTM Only use tires wheels approved by KTM with the corre sponding speed index Maintain ...

Page 162: ...ls when driving straight ahead without the influence of lateral forces Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage loaded with a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your rid...

Page 163: ...d foot brake levers The ABS indicator lamp 3 must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it is lit while riding this indicates a fault in the ABS system In this case the ABS is no longer enabled and the wheels may lock during braking The brake system itself stays functional only ABS control is not available The ABS in...

Page 164: ... pitch angle ABS control that is dependent on the inclination and pitch angle improves the riding stability and braking effect in all riding sit uations The MSC also reduces the righting moment during hard braking in curves This prevents the motorcycle from righting itself from an inclined angle and moving along a larger curve radius Due to the additional electronic control of the brake force dist...

Page 165: ...6 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear will reduce the thickness of the brake disc at con tact surface 1 of the brake linings Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the front brake discs Change the rear brake disc Check the front and rear brake...

Page 166: ... If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance...

Page 167: ...rking A Add front brake fluid p 165 14 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be g...

Page 168: ...inse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to he...

Page 169: ...se clean brake fluid from a sealed container Preparatory work Check the front brake linings p 168 S01509 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid up to MAX marking A Brake fluid DOT 4 DOT 5 1 p 273 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Clean up overflowed o...

Page 170: ...are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S01115 10 Check all brake linings on both brake calipers to ensure they have minimum thickness A Minimum thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake...

Page 171: ...m and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help S01510 10 Stand the vehicle upright Check the brake fluid lev...

Page 172: ...l be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the sk...

Page 173: ...ances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake f...

Page 174: ... 1 p 273 Mount and tighten screw cap 1 with membrane 2 Info Clean up overflowed or spilled brake fluid immediately with water 14 8 Checking the brake linings of the rear brake Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help ...

Page 175: ... a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S01118 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is damage or cracking Change the rear brake linings ...

Page 176: ... Main work Remove screw 1 and pull wheel speed sensor 2 out of the hole S01143 10 Remove screws 3 from both brake calipers Press back the brake linings with a slight lateral tilting of the brake calipers on the brake disc Pull the brake calipers care fully back from the brake discs and hang them to one side Info Do not pull the hand brake lever when the brake caliper has been removed ...

Page 177: ... push the wheel spindle out of the axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not damaged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork H01164 10 Remove spacers 6 ...

Page 178: ...ng Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 277 S01134 10 Insert wide spacer 2 on the left in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The ABS sensor wheel is on the left viewed in the direc tion of travel Insert the narrow spacer on the right in the direction of travel ...

Page 179: ...free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean screw 3 and wheel spindle 4 Grease wheel spindle lightly Long life grease p 277 Jack up the front wheel into the fork position it and insert the wheel spindle Mount and tighten screw 3 Guideline Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased ...

Page 180: ...per M10 45 Nm 33 2 lbf ft Loctite 243 Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Fix the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Remove the locking piece of the hand brak...

Page 181: ... the front lifting gear p 131 Remove the rear of the motorcycle from the lifting gear p 129 S01144 10 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 8 Guideline Screw axle clamp M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the motorcycle with the rear lifting gear p 129 Remove the main silencer p 137 ...

Page 182: ...15 WHEELS TIRES 180 B04149 10 Main work Remove the inside locking wire 1 Remove the outside locking wire 2 B04139 10 Have an assistant operate the rear brake Loosen nut 3 and remove it with washer 4 ...

Page 183: ...the rear wheel 15 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 184: ...ng for damage and wear If the rear wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease the threads of the wheel axle and axle nut Long life grease p 277 Slide the rear wheel onto the axle Driving pins 1 engage in drilled holes A of the rim ...

Page 185: ... M50x1 5 250 Nm 184 4 lbf ft Thread greased lock locking wire with locking varnish E00182 10 Mount outside locking wire 4 Mount inside locking wire 5 The pins of the locking wires engage in the drilled holes of the wheel axle Finishing work Remove the rear of the motorcycle from the lifting gear p 129 Install the main silencer p 138 ...

Page 186: ...fferent tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Danger of accidents Non approved or non recommended tires and wheels impact the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accident...

Page 187: ...y unfavorable on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Check the tread depth Info Adhere to the legally required minimum tread depth Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires ...

Page 188: ...manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 years old Change the tires 15 6 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and ...

Page 189: ... tire air pressure when the tires are cold Tire air pressure solo with passenger full payload front with cold tires 2 5 bar 36 psi rear with cold tires 2 9 bar 42 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the dust cap ...

Page 190: ...me running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulations regarding the daytime run ning light The daytime running light parking light is integrated in the main headlight The daytime running light can be switched on when visibility con ditions are good Activate the daytime running light in the combi nation ins...

Page 191: ...ng headlight is located on the left and the right in the tank spoiler Info To activate the cornering light the low beam must be switched off and the daytime running light switched on The cornering headlights are activated with Lean angle for the lower LED 12 Lean angle for the middle LED 20 Lean angle for the upper LED 28 Speed 6 km h 3 7 mph ...

Page 192: ... the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged battery or...

Page 193: ... Fold up the cover E00169 10 Disconnect negative cable 3 from the battery Info To prevent damage to the onboard electronics first dis connect the negative cable from the battery Remove positive terminal cover 4 and disconnect the posi tive cable from the battery Take the battery out of the battery compartment ...

Page 194: ...en flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the bat...

Page 195: ...the positive cable and mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Info To prevent damage to the onboard electronics first connect the positive cable to the battery Mount positive terminal cover 3 Position negative cable 4 mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft ...

Page 196: ...TEM 194 E00168 11 Fold down cover 1 Mount and tighten screw 5 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Finishing work Mount the front rider s seat p 135 Mount the passenger seat p 133 Set the time and date ...

Page 197: ...ea immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Warning Environmental hazard Batteries contain environmentally hazardous materials Do not dispose of batteries as household waste Dispose of batteries at a collection point for used batteries War...

Page 198: ...ting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period over discharge and sulfating occurs destroying the battery The battery is maintenance free i e the acid level does not have to be checked If the battery is not charged using the KTM battery charger the battery must be removed for charging Otherwise overvoltage may...

Page 199: ...Lift cover 2 at the rear and pull toward the rear Fold up the cover E00169 10 Disconnect negative cable 3 from the battery Info If the negative cable remains connected to the battery damage to the onboard electronics is possible Remove positive terminal cover 4 ...

Page 200: ...the alter nator With this device you cannot overcharge the battery Info Charge the battery at no more than 10 of the capacity specified on the battery housing Switch on the battery charger Guideline The charging current charging voltage and charging time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Switch off the battery charger after charging and di...

Page 201: ...mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft E00168 12 Fold down cover 2 Mount and tighten screw 1 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Finishing work Mount the front rider s seat p 135 Mount the passenger seat p 133 Set the time and date ...

Page 202: ...lectrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Switch off the ignition by turning the black ignition key to the position OFF Take off the passenger seat p 132 Remove the front rider s seat p 133 H01316 10 Main work Take off protection caps 1 ...

Page 203: ...The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 259 Check that the electrical equipment is functioning properly Mount the protection caps Tip Insert a new spare fuse into the starter relay to have it available when needed Finishing work Mount the front rider s seat p 135 Mount the passenger seat p 133 Set the time and date ...

Page 204: ...nly use fuses with the required ampere value Do not bypass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off the ignition by turning the black ignition key to the position OFF Take off the passenger seat p 132 Remove the front rider s seat p 133 ...

Page 205: ...ELECTRICAL SYSTEM 16 203 E00171 10 Main work Open fuse box cover 1 E00172 10 Check the fuses Info You can recognize a faulty fuse by a burned out fuse wire A Remove the faulty fuse ...

Page 206: ...equipment ACC1 2 Fuse 3 15 A ABS hydraulic unit Fuse 4 25 A ABS return pump Fuse 5 15 A power supply control unit for lighting sys tem and semi active chassis Fuse res 15 A spare fuse Fuse res 25 A spare fuse Use spare fuses with the correct rating only Fuse 58011109110 p 259 Fuse 58011109115 p 259 Fuse 58011109125 p 259 Tip Insert a spare fuse so that it is available if needed Check that the powe...

Page 207: ...ing the headlight bulb Note Damage to reflector Grease on the reflector reduces the brightness Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands S01512 10 Unplug connector 1 Take off rubber cap 2 ...

Page 208: ...tach hangers 3 Remove bulb 4 Position the new bulb in the headlight housing Low beam high beam H4 socket P43t p 259 The projections in the headlight bulb engage in recesses Attach hangers 3 S01512 10 Mount rubber cap 2 Plug in connector 1 ...

Page 209: ...f a light colored wall and make a mark at the height of the center of the low beam headlight Make a second mark at a distance A under the first mark Guideline Distance A 5 cm 2 in 0 0 A A 0 0 B B 0 0 B B 402426 10 Make two further marks spaced apart B to the left and the right of the second marking Guideline Distance B 35 5 cm 13 98 in ...

Page 210: ... is ready to operate with the rider mounted along with any luggage and a passenger if applicable If the boundary between light and dark does not meet specifications Adjust the headlight range p 210 Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until cLightTest is highlighted in black on the matri...

Page 211: ...ton The left cornering light is switched off The right cornering light test is started Wait for a few seconds until the upper segment of the right cornering light lights up continuously 402428 01 Checking the right cornering light setting The light dark boundary of the upper segment must run exactly through the right marking If the boundary between light and dark does not meet specifications Adjus...

Page 212: ...ge Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 402424 10 Set the headlight to marking A Guideline The light dark boundary must lie exactly on lower mark A when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applica ble ...

Page 213: ...s the UP or DOWN button until cLightTest is highlighted in black on the matrix display Pressing the SET button again starts the cornering light test Wait for a few seconds until the upper segment of the left cor nering light lights up continuously S01121 10 Turn adjusting screw 1 to adjust the left cornering light range Guideline Carefully turn the adjusting screw do not use force to avoid damagin...

Page 214: ...ct the headlight range 402427 01 Set the upper segment on the left marking Guideline The light dark boundary of the upper segment must run exactly through the left marking Press the SET button The left cornering light is switched off The right cornering light test is started Wait for a few seconds until the upper segment of the right cornering light lights up continuously ...

Page 215: ...g screw torque 0 25 Nm 0 184 lbf ft Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 402428 01 Set the upper segment on the left marking Guideline The light dark boundary of the upper segment must run exactly through the right marking Press the SET button The cornering light is ...

Page 216: ...th the lost black ignition key You can activate or deactivate up to four black ignition keys Only the black ignition keys programmed dur ing an activation procedure are valid All black ignition keys not programmed during the activation proce dure are invalid but can be reprogrammed in a further activation procedure H01328 10 Loss of a black ignition key additional black ignition keys are available...

Page 217: ...ning the black ignition key to the position ON Immobilizer indicator lamp lights up Switch off the ignition by turning the black ignition key to the position OFF Remove the black ignition key Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON The immobilizerindicator lamp flashes according to the number of function...

Page 218: ...rt the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the position OFF Switch on the ignition by turning the orange programming key to the position ON The immobilizerindicator lamp flashes according to the number of funct...

Page 219: ...n lock Switch on the ignition by turning the orange programming key to the position ON Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the position OFF Pull out the orange programming key Insert the black ignition key in the ignition lock Switch on the ignition by turning the black ignition key to the position ON Immobilizer indicator lamp ligh...

Page 220: ... turning the orange programming key to the position OFF Pull out the orange programming key Info Activation of the ignition key is finished To activate four black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON Immobilizer indicator lamp lights up S...

Page 221: ...r lamp lights up Switch off the ignition by turning the black ignition key to the position OFF Remove the black ignition key If three other black ignition keys are to be activated repeat the last steps with the respective ignition key Info As soon as the fourth black ignition key has been activated programming is finished ...

Page 222: ...Diagnostics connector H01160 01 Diagnostics connector 1 is located under the front rider s seat 16 14 Front ACC1 and ACC2 P00146 10 The front power supplies ACC1 1 and ACC2 2 are located at the front behind the combination instrument ...

Page 223: ...ELECTRICAL SYSTEM 16 221 16 15 ACC1 and ACC2 rear P00147 10 The rear power supplies ACC1 1 and ACC2 2 are located on the right next to the passenger seat lock ...

Page 224: ...s of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water ...

Page 225: ...vel must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Add coolant bleed the cooling system If the coolant in the compensating tank is not at the required level but the tank is not empty Correct the coolant level in the compensating tank p 224 ...

Page 226: ...t of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the sk...

Page 227: ...e tank spoiler p 153 Info Only disassemble the right hand side S01124 10 Remove cover 1 of the compensating tank Add coolant to the MAX marking Coolant p 273 Mount cover 1 on the compensating tank Finishing work Install the tank spoiler p 154 ...

Page 228: ...the rear wheel RAIN Reduced homologated performance for better ridabil ity the traction control allows normal slip on the rear wheel Various vehicle tunings can be selected in the Drive Mod menu You can choose from SPORT STREET and RAIN The drive mode selected last is displayed on the right in the seg ment display Info If the setting for Drive Mod is changed the relevant set ting for Damping will ...

Page 229: ...gh acceleration and on surfaces with low grip After the ignition is switched on the motorcycle traction control is reactivated The motorcycle traction control is operated through the Drive Mode p 226 menu on the combination instrument The motorcycle traction control can be switched off in the MTC ABS menu Info When motorcycle traction control is active the TC indicator lamp flashes When motorcycle...

Page 230: ... a horizontal surface 401696 11 Main work Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper area B of the engine oil level viewer When the engine oil level is in area A of the engine oil level viewer Do not add engine oil When the engine oil level is in area B of the en...

Page 231: ...f scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable ...

Page 232: ...S01125 10 Main work Stand the motorcycle on its side stand on a horizontal surface Remove screws 1 Take off plate 2 S01126 10 Place a suitable container under the engine Remove oil drain plugs 3 with the magnets O rings and oil screens ...

Page 233: ... S01127 10 Remove screws 4 Remove oil filter cover 5 with the O ring S01128 10 Pull oil filter 6 out of the oil filter housing Lock ring plier 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surfaces ...

Page 234: ...232 S01129 10 Insert new oil filter 6 Info Only insert the oil filter by hand Oil the O ring of the oil filter cover Mount oil filter cover 5 S01127 11 Mount and tighten screws 4 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft ...

Page 235: ...NE 19 233 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs S01126 10 Mount and tighten oil drain plugs 3 with the magnets O rings and oil screens Guideline Oil drain plug M20x1 5 20 Nm 14 8 lbf ft ...

Page 236: ... Engine oil SAE 10W 50 p 274 Engine oil Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 275 Remove screw plug 7 and fill in engine oil Engine oil 1st quan tity approx Outside temperature 0 C 32 F 3 0 l 3 2 qt Engine oil SAE 10W 50 p 274 Engine oil 1st quan tity approx Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 275 Mount screw plug 7 ...

Page 237: ...e Start the engine and check that it is oil tight S01131 10 Remove the screw plug and add the remaining engine oil to upper marking A on the engine oil level viewer Mount the screw plug Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extrac...

Page 238: ...eck the engine oil level p 228 19 3 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on a horizontal surface Check the engine oil level p 228 ...

Page 239: ... the engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 274 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 275 Info In order to achieve optimal engine performance it is not advisable to mix different engine oils KTM recommends changing the engine oil Mount the screw plug ...

Page 240: ...ay result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level p 228 ...

Page 241: ...ctly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations In...

Page 242: ...d a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Moisture and dirt i...

Page 243: ...netrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 140 Treat bare metal parts except for brake discs and exhaust sys tem with corrosion inhibitor Preserving materials for paints metal and rubber p 278 Treat the painted parts with a mild paint polish Perfect Finish and high gloss polish for paints p 278 Info Do not polish plastic part...

Page 244: ...gnition steering lock tank lock and seat lock Universal oil spray p 278 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take precau tions against aggressive road salt If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of s...

Page 245: ... after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motor cycle with cold water and dry it well Treat the engine the swingarm and all other bare or galva nized parts except brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor must not come into contact with the brake discs This would severely lower the braking effect C...

Page 246: ...In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 277 Refuel p 120 Clean the motorcycle p 239 Change the engine oil and oil filter and clean the oil screens p 229 Check the coolant fill level and antifreeze Check the tire air pressure p 186 Rem...

Page 247: ... the motorcycle with the front lifting gear p 130 Cover the vehicle with a tarp or similar cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust s...

Page 248: ...ycle off the front lifting gear p 131 Remove the rear of the motorcycle from the lifting gear p 129 Install the battery p 192 Info If the battery has been removed the time and date must be set Perform checks and maintenance measures when preparing for use p 102 Take a test ride ...

Page 249: ...c starter but ton is pressed The emergency OFF switch is off Press the emergency OFF switch to the position ON Operating error Carry out the start procedure p 103 The battery is discharged Recharge the battery p 195 Check the open circuit current The safety start system is faulty Read out the fault memory using the KTM diagnostics tool CAN bus communication error Read out the fault memory using th...

Page 250: ...efect in the fuel injection sys tem Read out the fault memory using the KTM diagnostics tool The fuel quality is insufficient Add suitable fuel The engine dies during the trip Lack of fuel Refuel p 120 Defect in the fuel injection sys tem Read out the fault memory using the KTM diagnostics tool Malfunction indicator lamp lights up or flashes Defect in the fuel injection sys tem Read out the fault ...

Page 251: ...osity Change the engine oil and oil filter and clean the oil screens p 229 The battery is discharged The hazard warning flasher is switched on Switch off the hazard warning flasher Recharge the battery p 195 The battery is not being charged by the alternator Check the charging voltage The ignition was not switched off while the vehicle was parked Recharge the battery p 195 ...

Page 252: ...inder chain driven Valve valve plate diameter Intake 42 mm 1 65 in Exhaust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston Forged light alloy Piston ring 1 upper compression rectangular ring 1 lower com pression ring 1 oil scraper ring Engine lub...

Page 253: ...gear 24 27 6th gear 27 26 Mixture preparation Electronically controlled fuel injection Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 450 W Spark plug Inside spark plug NGK LKAR9BI 10 Outside spark plug NGK LMAR7DI 10 Electrode gap spark plug 1 mm 0 04 in Cooling Water cooling permanent circulation of coolant by water pump Cold sta...

Page 254: ...ing engine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M5 6 Nm 4 4 lbf ft Loctite 243 Screw bearing shells retaining bracket M5 6 Nm 4 4 lbf ft Loctite 243 Screw engine oil level viewer M5 4 Nm 3 lbf ft Screw gear sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw pulse generator M5 6 Nm 4 4 lbf ft Loctite 243 Swing angle sensor screw M5 5 Nm 3 7 lbf ft Loctite 243 Bleeder screw water pump cover M6 ...

Page 255: ...10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holder M6 10 Nm 7 4 lbf ft Loctite 243 Screw locking lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw oil pump cover M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift drum locating M6 12 9 18 Nm 13 3 lbf ft Loctite ...

Page 256: ...ozzle 100 M6x0 75 4 Nm 3 lbf ft Loctite 243 Plug crankshaft retainer M8 15 Nm 11 1 lbf ft Screw camshaft bearing support M8 10 9 Step 1 10 Nm 7 4 lbf ft Step 2 18 Nm 13 3 lbf ft Screw camshaft bearing support M8 10 9 Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hexagon socket bit 61229025000 Screw engine case Expansion screw M8 18 Nm 13 3 lbf ft Screw timing chain g...

Page 257: ...l pressure sensor M10x1 10 Nm 7 4 lbf ft Plug cam lever axis M10x1 15 Nm 11 1 lbf ft Plug clutch lubrication M10x1 10 Nm 7 4 lbf ft Screw plug spreading transmis sion lock M10x1 12 Nm 8 9 lbf ft Screw conrod bearing M10x1 Step 1 25 Nm 18 4 lbf ft Step 2 30 Nm 22 1 lbf ft Step 3 90 Screw timing chain tensioner release M10x1 10 Nm 7 4 lbf ft Spark plug M10x1 11 Nm 8 1 lbf ft ...

Page 258: ...2 Nm 8 9 lbf ft Screw rotor Expansion screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner clutch hub M22x1 5 120 Nm 88 5 lbf ft Loctite 243 Plug timing chain tensioner M24x1 5 25 Nm 18 4 lbf ft Screw in alternator cover M24x1 5 8 Nm 5 9 lbf ft Nut primary gear M33LHx1 ...

Page 259: ... 3 50 l 3 7 qt Engine oil SAE 10W 50 p 274 Engine oil Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 275 23 3 2 Coolant Coolant 3 20 l 3 38 qt Coolant p 273 23 3 3 Fuel Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 275 Fuel reserve approx 3 5 l 3 7 qt ...

Page 260: ...avel front 125 mm 4 92 in rear 156 mm 6 14 in Brake system front Double disc brake with radially mounted four pot brake calipers floating brake discs rear Single disc brake with dual piston brake caliper fixed brake disc Brake discs diameter front 320 mm 12 6 in rear 240 mm 9 45 in Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in Tire air pressure solo with passenger full payload ...

Page 261: ...41 mm 5 55 in Weight without fuel approx 213 kg 470 lb Maximum permissible front axle load 165 kg 364 lb Maximum permissible rear axle load 320 kg 705 lb Maximum permissible overall weight 456 kg 1 005 lb 23 5 Electrical system Battery YTZ14S Battery voltage 12 V Nominal capacity 11 2 Ah Maintenance free Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Low be...

Page 262: ... Rear tire 120 70 ZR 17 M C 58W TL Pirelli Angel GT 190 55 ZR 17 M C 75W TL D Pirelli Angel GT The tires specified represent one of the possible series production tires Additional information is available in the Service section under http www ktm com 23 7 Fork Fork article number 14 18 1Q 23 Fork WP Performance Systems Semi active Suspension Spring length with preload spacer s 335 mm 13 19 in ...

Page 263: ...66S1 p 275 23 8 Shock absorber Shock absorber article number 01 18 1Q 23 Shock absorber WP Performance Systems Semi active Suspension Spring rate Medium standard 185 N mm 1 056 lb in Spring length 185 mm 7 28 in Static sag 24 mm 0 94 in 23 9 Chassis tightening torques Remaining screws chassis EJOT PT K50x12 1 Nm 0 7 lbf ft Remaining screws chassis EJOT PT K50x14 1 Nm 0 7 lbf ft Remaining screws ch...

Page 264: ... 5 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw cable channel M5 5 Nm 3 7 lbf ft Screw chain sliding guard M5 5 Nm 3 7 lbf ft Screw combination switch right M5 3 5 Nm 2 58 lbf ft Screw cornering light M5 2 Nm 1 5 lbf ft Screw filler cap M5 3 Nm 2 2 lbf ft Screw fuel level indicator M5 3 Nm 2 2 lbf ft Screw suspension travel sensor M5x16 6 Nm 4 ...

Page 265: ...ite 243 Screw battery terminal M6 4 5 Nm 3 32 lbf ft Screw clutch assembly M6 5 Nm 3 7 lbf ft Loctite 243 Screw connecting piece rear brake line M6 10 Nm 7 4 lbf ft Loctite 243 Screw cooler retaining bracket M6 7 Nm 5 2 lbf ft Screw exhaust clamp on main silencer M6 8 Nm 5 9 lbf ft Screw exhaust clamp on manifold M6 8 Nm 5 9 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw fr...

Page 266: ...Loctite 243 Screw side stand stub M6 6 Nm 4 4 lbf ft Loctite 243 Screw side stand stub extension M6 6 Nm 4 4 lbf ft Loctite 243 Screw steering damper holder on frame M6 8 Nm 5 9 lbf ft Loctite 243 Screw step plate for foot brake lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw suitcase molds M6 6 Nm 4 4 lbf ft Screw tire pressure sensor Super Duke GT EU Super Duke GT CN M6 7 Nm 5 2 lbf ft Screw wheel s...

Page 267: ...P M8 4 Nm 3 lbf ft Nut valve angled Super Duke GT EU Super Duke GT CN M8 6 Nm 4 4 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw axle clamp M8 15 Nm 11 1 lbf ft Screw bottom triple clamp M8 15 Nm 11 1 lbf ft Screw foot brake lever M8 20 Nm 14 8 lbf ft Loctite 243 Screw front brake disc M8 30 Nm 22 1 lbf ft Loctite 2701 Screw front rider footr...

Page 268: ...lector on frame M8 10 Nm 7 4 lbf ft Loctite 243 Screw side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw side stand spring M8 15 Nm 11 1 lbf ft Loctite 2701 Screw steering damper on holder M8 8 Nm 5 9 lbf ft Loctite 243 Screw steering damper on triple clamp M8 8 Nm 5 9 lbf ft Loctite 243 Screw steering stem clamp M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 18 Nm 13 3 lbf ft R...

Page 269: ... lbf ft Loctite 243 Screw side stand retaining plate M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Banjo bolt brake line connecting piece rear M10x1 15 Nm 11 1 lbf ft Nut rear hub shock absorber car rier M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock...

Page 270: ...w front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased Screw steering head top M25x1 5 18 Nm 13 3 lbf ft Nut rear axle shock absorber side M35x1 5 200 Nm 147 5 lbf ft Loctite 262 lock the locking wire with locking varnish Nut rear axle M50x1 5 250 Nm 184 4 lbf ft Thread greased lock locking wire with locking varnish ...

Page 271: ... address Certification website http www ktm com 210m1100 KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the following Internet address Certification website http www ktm com ktm race on system KTM AG hereby declares that the LC8 DASHBOARD wireless system conforms with the releva...

Page 272: ...22239 KLGKZADI01 KTM RACE ON system Main Unit FCC ID VFZKLGMZADI01 IC 22239 KLGMZADI01 LC8 DASHBOARD FCC ID 2AKP9 LC8CLUSTER1 IC 22273 LC8CLUSTER1 Tyre Pressure Monitoring System Receiver MC34MA4 FCC ID MRXMC34MA4 IC 2546A MC34MA4 Tyre Pressure Monitoring System Sensor BC5A4 FCC ID MRXBC5A4 IC 2546A BC5A4 Tyre Pressure Monitoring System Sensor RDC3 FCC ID MRXRDC3 IC 2546A RDC3 ...

Page 273: ...s the FCC guidelines for the load from radio frequencies The transmitter must not be set up near to other antennas or transmitters or operated in conjunction with other antennas or transmitters Note on digital devices of Class B according to the FCC regulations This device has been tested and fulfills the limit values for digital devices of Class B according to the FCC regula tions Part B These li...

Page 274: ... and radio receiver Connect the device and the radio receiver to separate electric circuits Consult your dealer or a radio TV technician CAN ICES 3 B NMB 3 B This digital device of Class B fulfills the regulations in accordance with the Canadian Interference Causing Equip ment Standard ICES 003 NMB 003 ...

Page 275: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion protec tion and lubrication properties Only use coolant that complies with the requirements stated see speci...

Page 276: ...s for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA p 279 SAE p 279 SAE 10W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Reco...

Page 277: ...hetic engine oil Recommended supplier Motorex Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 279 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super f...

Page 278: ...25 SUBSTANCES 276 Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 279: ...r Recommended supplier Motorex Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 280: ...nts Recommended supplier Motorex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 281: ...rvice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO MA standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to...

Page 282: ... prevents the vehicle from rolling back wards on an incline MSR Motor Slip Regulation Auxiliary function of the motor control which pre vents rear wheel locking with excessive engine braking effect by lightly opening the throttle valve MSC Motorcycle Stability Control The is an auxiliary function for the ABS which can prevent blocking and slipping of the wheels during braking on an inclined positi...

Page 283: ...LIST OF ABBREVIATIONS 29 281 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 284: ...s prompt intervention Active driving aids are also represented by yellow or orange symbols The general warning lamp lights up yellow An operating safety warning note message was detected This is also shown on the matrix display Malfunction indicator lamp lights up flashes yellow The engine electronics control unit has detected a fault ABS indicator lamp lights up flashes yellow The ABS is not acti...

Page 285: ...up blue The high beam is switched on The left turn signal indicator lamp flashes green with a steady rhythmic flash The left turn signal is switched on The idle indicator lamp lights up green The transmission is in idle The right turn signal indicator lamp flashes green with a steady rhythmic flash The right turn signal is switched on The cruise control system indicator lamp lights up green The cr...

Page 286: ...scs checking 163 Brake fluid front brake adding 165 rear brake adding 170 Brake fluid level front brake checking 164 rear brake checking 169 Brake linings front brake checking 168 rear brake checking 172 Brake system 159 173 Brakes 115 C Capacity Coolant 257 engine oil 234 257 fuel 122 257 Case holders 49 Chain checking 145 cleaning 140 dirt checking for 140 Chain guide checking 145 Chain tension ...

Page 287: ...Grip 79 Heating menu 70 indicator lamps 58 Language 75 load 127 Load menu 72 matrix display 55 menu overview 74 message on the matrix display 60 MTC 70 overview 54 Pressure 77 Quick Shift 82 segment display 56 service display 63 Set Favorites 68 Settings 69 shift warning light 62 Shift Light 78 Temp 76 TPMS 67 Trip 1 64 Trip 2 65 Warning 69 Combination switch left side 29 overview left side 30 ove...

Page 288: ...button 40 Emergency OFF switch 35 Engine running in 99 Engine braking control 114 Engine number 25 Engine oil adding 236 changing 229 Engine oil level checking 228 Engine sprocket checking 145 Environment 16 F Figures 18 Filler cap closing 46 opening 44 Foot brake lever 52 basic position adjusting 92 Setting the step plate 93 Fork 127 Fork legs dust boots cleaning 157 Fork part number 26 Front fen...

Page 289: ...asher 31 Hazard warning flasher switch 31 Headlight daytime running light 188 light range adjusting 210 setting checking 207 Headlight bulb changing 205 Horn button 33 I Ignition key activating deactivating 214 Ignition lock 42 Immobilizer 43 Implied warranty 17 Intended use 11 K Key number 25 L Light switch 30 Luggage 99 M Main fuse changing 200 Main silencer installing 138 removing 137 Matrix di...

Page 290: ...ng 229 Operating substances 17 Owner s Manual 16 P Parking 117 Passenger footrests 50 Passenger seat mounting 133 removing 132 Preparing for use advice on preparing for first use 97 after storage 246 checks and maintenance measures when preparing for use 102 Protective clothing 15 Q Quickshifter 107 R Rear sprocket checking 145 Rear wheel installing 181 removing 179 Refueling fuel 120 Riding start...

Page 291: ...ing angle adjusting 87 Steering damper article number 27 Steering lock 42 Stopping 117 Storage 244 Suspension setting 127 128 Switch on the left side of the handlebar 29 on the right side of the handlebar 34 T Tank spoiler installing 154 removing 153 Technical data capacities 257 chassis 258 chassis tightening torques 261 electrical system 259 engine 250 268 engine tightening torques 252 fork 260 ...

Page 292: ... Turn signal switch 32 Type label 24 U Use definition 11 V Vehicle loading 99 View of vehicle front left 20 rear right 22 W Warranty 17 Windshield adjusting 88 installing 136 removing 136 Winter operation checks and maintenance steps 242 Work rules 15 ...

Page 293: ... 3213759en 3213759en 08 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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