ENGLISH
14
PERIODIC MAINTENANCE 2001
2. Service after
4000 km
1. Service after
1000 km
every
4000 km
or
once a year
S
ERVICE
I
NTERVALLS SHOULD NEVER BE EXCEED BY MORE THAN
500
KM
!
M
AINTENANCE WORK DONE BY
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
!
A washed motorcycle can be checked more quickly which saves money!
Check oil level in oil tank and verify kink-less arrangement of bleeder hose
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Change transmission oil
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Check spark plug, set electrode gap, replace plug if necessary
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Check carburetor connection boots for cracks and leaks
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Check idle setting and emission values
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Check bleeder hoses for damage and kink-free arrangement
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Check cooling system for leaks, antifreeze protection
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Check exhaust system for leaks and suspension
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Check actuating cables for damage, smooth operation, and kink-less arrangement,
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and adjust and lubricate
Check oil level in master cylinder of hydraulic clutch
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Clean air filter and air filter box
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Check cables for damage and kink-less arrangement
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Check headlamp adjustment
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Check electrical system for proper operation
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(low/high beams, stop light, turn indicators, tell-tale lamps,
speedometer illumination, horn, battery holder, and connections)
Check brake fluid level, lining thickness, and brake discs
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Check brake lines for damage and leaks
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Check/adjust smooth operation, free travel of handbrake/footbrake levers
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Check screws of brake system for tight fit
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Check suspension strut and fork for leaks and proper function
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Clean fork dust sleeves
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Bleed fork legs
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Check swinging-fork pivot
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Check/adjust steering-head bearing
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Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws,
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swinging-fork pivot, suspension strut)
Check spoke tension and rim joint
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Check tire condition and inflation pressure
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Check chain, chain wheels, chain wheel guides for wear, tight fit, and tension
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Lubricate chain
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Check wheel bearings for play
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IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Verify proper function of exhaust control
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Perform complete fork maintenance
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Perform complete suspension strut maintenance
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Clean and lubricate the steering-head bearing and sealing elements
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Clean and adjust the carburetor
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Replace the glass-fiber yarn packing of the main silencer
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Treat the electrical contacts and switches with contact spray
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Replace the oil of the hydraulic clutch
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Replace the brake fluid
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WHEELS
CHASSIS
BRAKES
ADD-ON-PARTS
CARBURATOR
ENGINE
125 EXE
125 SUPERMOTO
at least
once a year
every 2 year
or 20000 km
Summary of Contents for 125 EXE 2001
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