KTI LX1B Maintenance Manual Download Page 1 | Manualshive

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KTI LX1B Maintenance Manual Download Page 1

LX1-1.1.2

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KTI

KITO Technical Information

LX1 Maintenance Manual for Model LX1B

Edition: D 03.06

Table of Contents

1. GENERAL............................................................................................................................................2

2. DISASSEMBLY, ASSEMBLY AND ADJUSTMENT .............................................................................2

3. COMPONENTS....................................................................................................................................3

4. HOIST DISASSEMBLY ........................................................................................................................4

5. HOIST ASSEMBLY ..............................................................................................................................4

6. PREOPERATIONAL CHECKS ..........................................................................................................14

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Summary of Contents for LX1B

Page 1: ...chnical Information LX1 Maintenance Manual for Model LX1B Edition D 03 06 Table of Contents 1 GENERAL 2 2 DISASSEMBLY ASSEMBLY AND ADJUSTMENT 2 3 COMPONENTS 3 4 HOIST DISASSEMBLY 4 5 HOIST ASSEMBLY 4...

Page 2: ...Manual and the KTI inspection manual 2 Disassembly Assembly and Adjustment Perform proper maintenance in accordance with this manual The friction plates are dry ones Do NOT lubricate them Do NOT exten...

Page 3: ...rew for LX005 2 45 Chain Stopper Link 1 174 Button Head Socket Screw 1 41 Chain Pin 1 175 Internal Tooth Lock Washer 3 49 Slotted Nut 1 201 Chain Knob 1 42 Split Pin 1 202 Lever Clamping Plate 1 101 F...

Page 4: ...y is removed from the hoist s body 4 2 Brake 1 Remove 28 and 29 Button Head Socket Screw fixing 27 Brake Cover and remove the cover 2 With 22 Pawl and 20 Ratchet Disc disengaged remove first 19 Fricti...

Page 5: ...shown in Figure 5 1 3 Align the holes and rims of 12 Gear Case and 11 Frame B Figure 5 1 Load Gear and Frame B Attachment to Gear Case 4 Apply G1 grease to the parts of 18 Load Sheave contacting the h...

Page 6: ...Figure 5 4 Stud Attachment 2 Fasten 5 Load Chain to the bottom hook assembly as shown in 5 8 Hook Load Chain 3 With 6 Chain Stopper Link in correct direction no twisted links on 5 Load Chain and the c...

Page 7: ...5 Align a seated link with the slot of 24 Guide Roller and insert the roller into the hole of 11 Frame B as shown in Figure 5 7 Figure 5 7 Guide Roller Attachment to Frame A 5 3 Pinion Stripper 1 App...

Page 8: ...a seated link of the chain facing the slot of it Figure 5 9 Pinion Attachment to Frame B 3 Align the boss with the center of 25 Stripper with a pocket of 18 Load Sheave and insert the end of the strip...

Page 9: ...the roller 2 Align Frame A with 16 Pinion 18 Load Sheave 24 Guide Roller 15 Stud A 14 Stud B and 25 Stripper and attach them as shown in Figure 5 11 Figure 5 11 Frame A Attachment 3 Attach 1 Top Hook...

Page 10: ...ame A and place the spring assembly around the bottom of 14 Stud B 3 Place 22 Pawl around 14 Stud B and hook the opposite end of 23 Pawl Spring Assembly around the Pawl 4 While directing the tip of th...

Page 11: ...ction Plates and Ratchet Disc Attachments 5 6 Brake Cover Refer to Figure 5 16 and proceed as follows 1 Avoid getting any G1 grease on the friction surfaces while applying the grease to the multiple s...

Page 12: ...embly 2 As shown in Figure 5 18 set 39 Cam Guide with its boss upward around 16 Pinion as the boss is aligned between the left end and the right end Figure 5 18 Cam Guide Attachments Refer to Figures...

Page 13: ...03 Refer to Figure 5 20 and proceed as follows 1 First place 5 Load Chain and 3 Bottom Hook on 4D Bottom Yoke one as shown in the following picture and secondly attach 4D Bottom Yoke the other to them...

Page 14: ...reuse CAUTION 1 Check defects in appearance any parts left to be installed 2 Perform lifting and lowering operations under no load with the load side chain slightly pulled and check the following item...

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