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KSI Seed Filtration, Owner'S/Operator'S Manual

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 Seed Filtration

  

Owner/Operator’s Manual 

Summary of Contents for Seed Filtration

Page 1: ...Seed Filtration Owner Operator s Manual...

Page 2: ...Owner Operator s Manual Revision Date April 29 2020 Prepared By KSi 2345 U Road Sabetha KS 66534 Office Telephone 785 284 0600...

Page 3: ...ii This Page Left Blank Intentionally...

Page 4: ...PROTECTIVE EQUIPMENT P P E 5 OPERATOR QUALIFICATIONS 6 3 INSTALLING SAFETY SIGNS 7 4 INSTALLATION 8 FILTER UNIT AND DUCTING INSTALLATION 8 ELECTRICAL INSTALLATION 27 PURGE AIR SUPPLY INSTALLATION 27 B...

Page 5: ...cument to the more detailed Schenk Process Installation Operation and Maintenance Manual provided with the system Please read and understand these manuals before operating the equipment Pay special at...

Page 6: ...on with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will re...

Page 7: ...cases Authorities having jurisdiction should be consulted before installations are made 4 Untrained operators subject themselves and others to the possibility of serious injury or death NEVER ALLOW un...

Page 8: ...they are large enough to handle the additional load of the motor Electrical wiring should be done by a qualified electrician and all components shall comply with applicable provisions of National Fire...

Page 9: ...es during the installation process as well as any maintenance functions It is recommended to wear them also when removing any covers 5 The use of fall protection is required at all times during the in...

Page 10: ...ational Safety Health Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing...

Page 11: ...7 KSi SEED FILTRATION USER S MANUAL 3 Installing Safety Signs Section 3...

Page 12: ...s configuration may be different such as retrofit installations versus installing it on a brand new site There are some pictures that are labeled Actual these are pictures that can be used for any ins...

Page 13: ...removed The air lines and hopper full sensor should also be disassembled from the K valve and hopper 4 The hopper on top of the K valve should also be removed as it will be needed later 5 Using a for...

Page 14: ...tach a strap through the holes on the seed filtration box and lift the stack onto the applicator 7 Using the bolts and nuts removed from the K valve stack earlier bolt the new K valve stack with the s...

Page 15: ...o the K valve with the same bolts and nuts that were removed earlier 9 Unpack the seed filtration system filter unit from the crate by picking it up from the top 10 Position the filter unit close to t...

Page 16: ...Cut two 4 pipes 12 long from one end of the pipe 12 Take one of the 4 to 6 wyes and add a 12 long 4 adjustable sleeve to each 4 leg of the wye 13 Insert one of 12 pieces of cut pipe into the 12 long...

Page 17: ...long 4 adjustable sleeve and a clamp added Repeat for both legs of the wye 15 Put together a 45 elbow and a 90 with a clamp and set them up to each end of the pipe as shown Only put a clamp on one sid...

Page 18: ...TRATION USER S MANUAL 17 Hold the other end to the opposite side of the seed filter box 18 Add the other 45 and 90 elbows and clamp both ends 19 Assembly of the first manifold is complete ACTUAL ACTUA...

Page 19: ...ED FILTRATION USER S MANUAL 20 Assembly the second manifold following the same assembly steps as when assembling the first 21 Both seed filter box manifolds are now assembled ACTUAL ACTUAL ACTUAL ACTU...

Page 20: ...se the steel cable to support the end of the manifolds to end of conveyor or K valve stack 23 Add elbows to the manifolds and turn them in the desired direction of travel 24 Add 90 and 45 elbows and s...

Page 21: ...KSi SEED FILTRATION USER S MANUAL 25 Use cable to tie up ducting where possible 26 Keep adding pipe and elbows to get pipes going together in the same direction towards the seed filtration filter uni...

Page 22: ...18 KSi SEED FILTRATION USER S MANUAL 27 Keep adding 90 elbows and sections of 6 straight pipe 28 Cut 6 pipe down to the length needed It can be cut long as it fits into a 12 long 6 adjustable sleeve...

Page 23: ...e sleeve Use an O ring and clamp to secure it at the proper length 30 Clamp elbow to the wall or other structure if present and clamp it to the pipe Loosen the clamp holding the cut length of pipe and...

Page 24: ...i SEED FILTRATION USER S MANUAL 31 Add pipe and elbows to the second pipe run as with the first to get it to the same installation point 32 For long runs two pipes can be clamped together before insta...

Page 25: ...and install level Attach to supporting structures if present 34 Install and secure second pipe run as with the first run 35 Unscrew the intake and exhaust flanges from the seed filtration filter unit...

Page 26: ...he intake side of the filter unit with six 5 16 x 1 bolts The nuts are already welded in the receiving holes 37 Caulk and attach exhaust flange to exhaust of filter unit with six 1 4 x 3 4 bolts and n...

Page 27: ...mp the elbows to one of the pipes Make sure that the line running from the lower set of holes on the seed filter box above the applicator is running to the exhaust side of the filter unit 40 Clamp the...

Page 28: ...ate to the side 42 Move the seed filtration filter unit until the exhaust pipe run lines up with the exhaust side of the filter unit 43 Secure the exhaust pipe with clamps The pipe may need cut and in...

Page 29: ...hold the filter unit down Fasten the filter unit securely to the concrete 45 Continue to add pipe to the suction inlet side and bring it closer to the intake A pipe may need to be cut and inserted in...

Page 30: ...he top of the intake flange on the filter unit Cut a pipe to this measurement and install it with a 12 long 6 adjustable sleeve between the intake pipe elbow and intake flange on the filter unit 48 On...

Page 31: ...electrical installation instructions see the provided KSi electrical schematics set Purge Air Supply Installation Follow the diagram below for installation instructions for the air supply for the air...

Page 32: ...line on the clean air stream before the tee and Blast Gate When running seed through the Seed Filtration unit for the first time start with the Butterfly Valve open 100 and the Blast Gate closed 100...

Page 33: ...slightly open the Butterfly Valve and run again If too many seeds are in the dust bucket slightly close the Blast Gate and run again Repeat this process until satisfied Adjust Blast Gate During this...

Page 34: ...ed the timer turns itself off The timer will automatically start when the baghouse fan is restarted if the blowdown terminals B1 B2 are connected to the auxiliary contacts on the motor starter in the...

Page 35: ...d then press the Adjust button until the required number of BLOWDOWN CYCLES is shown on the Digital Readout Caution Do not over clean the filters 5 SETTINGS LOCKED Press the Select button until the LO...

Page 36: ...of properly The cartridge will fit in 55 gallon drums 4 Clean and inspect the access doors and gaskets Replace any worn or damaged gaskets It is recommended that the outer door gasket be replaced whe...

Page 37: ...33 KSi SEED FILTRATION USER S MANUAL This Page Left Blank Intentionally...

Page 38: ...cription associated with the ITEM number for use when placing your order Paint For matching red paint use Diamond Vogel IB5588 or equivalent paint Order supplies from KSi Conveyors Inc 454 N State Rou...

Page 39: ...35 KSi SEED FILTRATION USER S MANUAL Filter Cartridge QTY PART NO DESCRIPTION 1 24669 01 Cartridge...

Page 40: ...36 KSi SEED FILTRATION USER S MANUAL Solenoid Valve...

Page 41: ...37 KSi SEED FILTRATION USER S MANUAL Diaphragm Valve...

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