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Krone Big Pack 4x4, Operator'S Manual

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Krone Big Pack 4x4 Operator'S Manual Download Page 133

 

KRONE ISOBUS-Terminal CCI 100

 

133 

 

Pos: 22.218 /BA/Info-Center/Großpackenpresse/Hauptmenüs/Alarmmeldungen3) Alarmmeldungen Tabelle allgemein 10-28 HS Baureihe (2013-10-21 10:28:38) @ 64\mod_1300115918227_78.docx @ 580141 @  @ 1 

 

No. Screen 

Description 

Possible 

cause 

Remedy 

10 

 

Baling pressure 
exceeded 

Error on the pressure limiting 
valve 
- The pressure sensor could be 
defective 

- Stop PTO shaft. 
- Check the pressure limiting 

valve for blockage. 

11 

 

PTO is turning 

PTO is turning upon entry into 
sensor or actuator diagnostics 
or during diagnostics 

- Stop PTO shaft immediately. 
- Perform diagnostics with the 

PTO stopped. 

12 

 

Blade bar down 

Blade bar is down during baling 

- Raise blade bar. 

16 

 

Pick-up 

Pick-up or cutting system is not 
turning (blocked). 

- Check mechanics 
-   Cleaning 

17 

 

Knotter motor 

Knotter motor has not triggered 
any knots or the knotter sensor 
is not set correctly 

- Check the knotter motor 

electrical system 

- Check the mechanics in the 

area of the knotter triggering 

- Adjust the knotter sensor 

correctly 

18 

 

Multi-Bale 

It is not possible to set the 2 
positions Multi-Bale or total 
bales 

- No compressed air present 
- Adjust the Multi-Bale sensor 

correctly 

- Check the mechanics in the 

area of the knotter triggering 

- Fault in Multi-Bale valve (valve 

jammed, coil defective, etc.) 

- Check the electronics in the 

area of the Multi-Bale interlock 

19 

 

Packer feed 

Packer feed sensor set 
incorrectly 

- Reset the sensor correctly. 

20 

 

Error bale ejector 
activation 

The bale ejector was triggered 
although the bale chute is still 
raised. 

- Lower the bale chute and then 

activate the bale ejector 

21 

 

Measuring/Calibrating 

The measuring and calibrating 
sensors are probably mixed up.

- Exchange the connectors for 

the measuring and calibrating 
sensors. 

22 

 

Knotter monitoring 
(Knotter 1) 

Knotter is not functioning 
properly. 
- Sensor set incorrectly 

- Check knotter and knotter 
triggering 
 
- Set knotter monitoring sensor 
correctly 
 

23 

 

Knotter monitoring 
(Knotter 2) 

24 

 

Knotter monitoring 
(Knotter 3) 

25 

 

Knotter monitoring 
(Knotter 4) 

26 

 

Knotter monitoring 
(Knotter 5) 

27 

 

Knotter monitoring 
(Knotter 6) 

1

2

3

4

5

6

Summary of Contents for Big Pack 4x4

Page 1: ...O r i g i n a l o p e r a t i n g i n s t r u c t i o n s BiG PACK Baler BiG PACK 4x4 BiG PACK 4x4 XC from serial no 858 285 Order no 150 000 143 01 en 06 12 2012 ...

Page 2: ...108 EC EMC The signing Managing Director is authorised to compile the technical documents Spelle 24 04 2012 Dr Ing Josef Horstmann Managing Director Design and Development Year of manufacture Machine No Pos 2 BA Vorwort Sehr geehrter Kunde 0 mod_1195626300326_78 docx 905 1 Dear customer Dear customer You have now received the operating instructions for the KRONE product which you have purchased Th...

Page 3: ...sen Weiterer Verlauf BiG Pack 17 mod_1236162359418_78 docx 201261 1 Note In the operating instructions which follow the BiG PACK baler will also be referred to as the machine Pos 4 4 BA Vorwort Beachten Sie für Maschine 0 mod_1195626904076_78 docx 944 1 Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according to th...

Page 4: ... 2 Right Side of the Big Pack Square Baler with Tandem Axle 24 3 11 3 How the VFS Conveyor System Works 26 3 11 4 Functional Description of the Big Pack Baler 27 4 Safety 28 4 1 Identifying Symbols in the Operating Instructions 28 4 2 Identification of the hazard warnings 28 4 2 1 Personnel Qualification and Training 29 4 2 2 Dangers in Case of Non compliance with the Safety Instructions 29 4 2 3 ...

Page 5: ... terminal on off when the machine is connected 64 6 3 Function keys 66 6 4 Manual mode 72 6 4 1 Manual mode basic screen 72 6 4 2 Setting the target bale channel flap pressure 75 6 4 3 Setting the bale length 76 6 5 Automatic Mode 78 6 6 Buttons on the machine 80 6 7 Description of baling process 81 6 8 Bale channel chamber empty 81 6 8 1 Bale channel chamber full 81 6 9 Menu level 82 6 9 1 Short ...

Page 6: ...play 141 7 2 2 Menu 4 7 Diagnostics Auxiliary AUX 142 7 3 Main menu 9 ISO settings info 143 7 3 1 Menu 9 1 Softkeys ISO terminal 144 7 3 2 Menu 9 2 Switching Between the Terminals 145 7 4 ISOBUS Auxiliary function AUX 146 7 4 1 Example of a joystick assignment for Fendt default setting 147 7 4 2 Recommended assignment of a WTK multi function lever 148 8 Start up 149 8 1 Mounting onto the Tractor 1...

Page 7: ...chamber 182 10 6 1 1 Medium design 182 10 6 1 2 Comfort design 182 10 6 2 Activating the bale ejector 183 10 6 2 1 Medium electronics design 183 10 6 3 Comfort electronics design 183 10 7 Hydraulically foldable roller chute 184 10 7 1 Medium design 184 10 7 2 Comfort version 184 10 8 Length Adjustment of Big Bales 184 10 8 1 Electrical longitudinal adjustment device 184 10 9 Twine 185 10 9 1 Elect...

Page 8: ... 213 11 8 4 Knotter hook double knotter 213 11 8 5 Setting of twine retainer 214 11 8 5 1 Setting the holding force of the twine retainer 6 215 11 8 6 Setting the blade lever double knotter 216 11 9 Baling ram setting 218 11 9 1 Setting the baling ram blades 218 11 9 2 Cleaning the running rails 219 11 9 3 Lateral setting of the plunger 219 11 10 Adjusting the Packer Relative to the Plunger 220 11...

Page 9: ...ation 256 12 14 Examples of Emergency Manual Activation 256 12 14 1 Raising Lowering the roller chute 256 12 15 Pressing force control with emergency manual activation 257 12 15 1 Setting the baling pressure 257 12 15 2 Releasing the bale channel chamber comfort 257 12 16 Filling Quantities and Lubrication Designations for Gearboxes 258 12 16 1 Oil quantities and designations for the on board hydr...

Page 10: ...Harvest Season 283 15 3 Before the Start of the New Season 284 15 3 1 Overload coupling on flywheel 285 16 Malfunctions Causes and Remedies 286 16 1 Special Safety Instructions 286 16 2 General malfunctions 287 16 3 Malfunctions on the knotter 290 16 3 1 Double knotter 290 16 4 Troubleshooting in the central lubrication 301 17 Appendix 302 17 1 Hydraulic System Circuit Diagrams 302 17 2 On board H...

Page 11: ...e of Contents 11 Pos 9 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 10 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 12: ...d pressing of agricultural crops formed in swathes such as hay straw and grass silage Pos 11 5 BA Einleitung Maschinenübersicht Großpackenpressen Aufnahme und Pressung nicht genannter Pressgüter 17 mod_1236170563105_78 docx 201591 1 WARNING Intake and baling of pressing material not mentioned Effect Damage to the machine Collecting and baling materials that are not cited here is permitted only in ...

Page 13: ...nformation Required for Questions and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available w...

Page 14: ... are not described in these operating instructions can lead to severe injuries or death of persons and damage to the machine and other property Such work and applications are prohibited Pos 11 14 3 BA Einleitung Bestimmungsgemäßer Gebrauch Nicht bestimmungs gemäss 2012 03 19 16 41 15 0 mod_1196401324340_78 docx 7690 1 Any use of the machine for other purposes is deemed not to be in accordance with...

Page 15: ... TL 550 45 22 5 620 50 R 22 5 710 50 26 5 1 Width mm 3410 2995 Track width mm 2500 2400 Bale channel Height mm Width mm Length mm 1300 1200 3200 Baling length mm From 1000 to 3200 continuously adjustable Scattering width mm 2380 No of knotter apparatuses 6 Power consumption 130 KW 177 PS 145 KW 197 PS Cutting system number of blades 26 Drive overload coupling 3000 Nm Flywheel overload coupling 900...

Page 16: ...ricants in eligible containers according to statutory provisions Dispose used lubricants according to statutory provisions Pos 11 20 4 BA Einleitung Technische Daten Grosspackenpresse BiG PACK 890_1270_1290 HS_1290 HDP HSTechnische Daten Betriebsstoffe Getriebe BP 4x4 2013 06 24 11 20 28 70 mod_1305724769170_78 docx 639597 1 Amount litres Designation brand Bio degradable lubricants Main gearbox 35...

Page 17: ...s observe the change intervals because of the ageing of the oils Pos 11 20 9 BA Wartung Großpackenpressen Technische Daten Füllmenge und Ölbezeichnung der Bordhydraulik 17 mod_1236178420965_78 docx 201932 1 Quantity ltr Designation brand Bio degradable lubricants Oil container on baler 15 Fuchs Renolin MR 46 MC BP Energol SHF 46 Shell Tellus 46 Esso Univis N 46 Aral Vitan VS 46 on request Pos 11 2...

Page 18: ...r conveyor Variable Feed System VFS Forced intake by feed packer drum Feed packer drum with 4 feed packers and 1 switchable feeder packer The XC version includes a cutting system placed in front Baling ram Length of stroke 800 mm 38 strokes per minute The baling ram moves on 4 rollers 7 blades on plunger Setting the baling density Electro hydraulic power regulation each adjustable from the tractor...

Page 19: ...ke system required Hydraulically activated brake 6 Connection for hydraulic brake system required max working pressure 120 bar 1740 PSI Pos 11 28 Überschriften Überschriften 2 A E Elektrische Anschlüsse 17 mod_1236579932558_78 docx 205175 2 1 3 10 Electrical connections Pos 11 29 BA Einleitung Maschinenübersicht Großpackenpressen Elektrikanschlüsse HS Baureihe 64 mod_1300272380792_78 docx 582730 1...

Page 20: ...pressen Steuergerät einfachwirkend Pick up HS Baureihe 61 mod_1299220791306_78 docx 570785 1 Pick up lift 1 single action control valve red 2 Pos 11 35 BA Einleitung Maschinenübersicht Großpackenpressen Komfort Elektronik 61 mod_1299223046976_78 docx 570919 1 Comfort Electronic Pos 11 36 BA Einleitung Maschinenübersicht Großpackenpressen Komfort Elektronik Bild 61 mod_1299223125320_78 docx 570945 ...

Page 21: ...older parking jack lift lower bale ejector deploy retract roller chute open closed Hydraulic line blue 4 3 for the function open blade holder Pos 11 42 BA Einleitung Maschinenübersicht Großpackenpressen Steuergerät Lenkachse sperren lösen 61 mod_1299221711766_78 docx 570864 1 Lock Release 5 steering axle single action control valve nominal gauge 15 red 1 Pos 11 43 BA Einleitung Maschinenübersicht ...

Page 22: ...3 11 Machine overview Pos 11 46 BA Einleitung Maschinenübersicht Großpackenpressen Maschinenübersicht linke Seite mit Tandemachse Bild BP 4 x 4 107 mod_1334577647287_78 docx 967355 3 1 3 11 1 Left Side of the Big Pack Baler with Tandem Axle BPHS0087 Fig 6 Pos 11 47 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 23: ...rd computer 10 Wide angle P T O drive shaft with overload protection system and freewheel 3 Length registration of bales 11 Twine box 4 Crank for parking brake 12 Manual release of knotter and knotter shaft lock 5 Twine control and tensioning device 13 Fire extinguisher 6 Pick up with jockey wheel 14 Wheel chocks 7 Roller crop guide 15 Electronic control valve 8 Tool tray Pos 11 49 BA Seitenumbruc...

Page 24: ...Großpackenpressen Maschinenübersicht rechte Seite mit Tandemachse Bild BP 4 x 4 107 mod_1334577647849_78 docx 967384 3 1 3 11 2 Right Side of the Big Pack Square Baler with Tandem Axle BPHS0088 Fig 7 Pos 11 51 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 25: ...78 docx 203088 1 1 Knotting area 6 Shut off valve Pick up hydraulics 2 Hydraulic oil storage tank 7 Twine brake in the twine box 3 Parking support 8 Bale chute 4 Support for fast action couplings and plugs 9 Variable filling system VFS 5 XC cutting system drive 10 Shut off valve caster axle Pos 11 53 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 26: ...roßpackenpressen Arbeitsweise des VFS Fördersystem HS Baureihe Bild 92 mod_1326879594881_78 docx 782905 3 1 3 11 3 How the VFS Conveyor System Works BPHS0072 11 12 2 1 3 14 15 13 16 4 4 6 9 7 10 Fig 8 Pos 11 55 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 27: ... and help to avoid blockages The crop is conveyed by 2 auger conveyors 3 located on the left and right side of the pick up to the cutting rotor 14 through the blades 15 to the packer drum 13 The pick up can be raised and lowered by the tractor hydraulics The height of the pick up guide wheels can be adjusted to achieve an optimum pick up height for the pick up The feed packers 4 fill the feed chan...

Page 28: ...74714 2 1 4 2 Identification of the hazard warnings Danger DANGER Type and source of the hazard Effect Danger to life or serious injuries Measures for hazard prevention Warning WARNING Type and source of the hazard Effect Injuries serious material damage Measures for hazard prevention Caution CAUTION Type and source of the hazard Effect Property damage Measures for risk prevention Pos 13 4 BA Sich...

Page 29: ...uctions are not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects Da...

Page 30: ... Use extreme caution when attaching or detaching implements onto or from the tractor 12 Always attach ballast weights properly to the fixing points provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled de...

Page 31: ...d remove the ignition key Pos 13 6 6 BA Sicherheit Angehängte Geräte Geräte angehängt 0 mod_1199699679381_78 docx 33245 2 1 4 4 Hitched Implements 1 Secure implements against rolling 2 Observe the maximum supported load on the trailer coupling swing drawbar or hitch 3 If a drawbar coupling is used make certain that there is enough play at the coupling point Pos 13 6 7 BA Seitenumbruch 0 mod_119617...

Page 32: ...e PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution After disengaging the PTO danger due to the flywheel running on Keep away from the implement during this time The machine may be worked on only if it is completely a...

Page 33: ...he hydraulic system depressurise the system and switch off the engine Pos 13 6 13 BA Sicherheit Hydraulikanlage Zusatz Alterung der Hydraulikschlauchleitungen 3 mod_1204552944856_78 docx 70772 1 8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The new hoses must fulfill the technical requirements set by the manufacturer of the implement Pos 13 6 14 Überschr...

Page 34: ...eumatic accumulators Risk of explosion 10 When replacing working tools with cutting edges use suitable tools and gloves Pos 13 6 21 BA Sicherheit Eigenmächtiger Umbau und Ersatzteilherstellung 1 mod_1201937705539_78 docx 55745 2 1 4 9 Unauthorised Conversion Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manuf...

Page 35: ...ty signs and what they mean is given below Pos 13 9 BA Sicherheit 6 Überarbeitete WarnhinweiseGefahr Beschädigte oder unlesbare Aufkleber 2012 07 26 14 29 51 0 mod_1195567214115_78 docx 674 1 Danger Danger zone of the machine Effect Danger to life or serious injuries Immediately replace damaged or illegible adhesive labels Following repair work always attach appropriate adhesive safety stickers to...

Page 36: ...1020 2 1 4 13 Position of the Adhesive Safety Stickers on the Machine Pos 13 12 BA Sicherheit Aufkleber Großpackenpresse Sicherheitsaufkleber BiG Pack 4 x 4 107 mod_1334575540062_78 docx 967211 1 GL 6 1 6 2 6 8 7 3 4 9 9 7 7 5 6 BPHS0089 7 3 7 4 6 7 XC 7 XC Fig 9 RH right hand side of the machine LH left hand side of the machine ...

Page 37: ...e is running Order No 939 407 1 2x 5 Do not climb onto the machine if the PTO is connected and the engine is running Order No 939 408 2 2x 6 Before start up close the protective equipment Order No 942 002 4 7x 7 As long as parts may be moving never reach into areas where there is a risk of being crushed only for roller chute and XC cutting system Order No 942 196 1 9x 8 Maintain a sufficient dista...

Page 38: ...Machine Pos 13 15 BA Sicherheit Aufkleber Großpackenpresse Hinweisaufkleber BiG Pack 4 x 4 107 mod_1334575679532_78 docx 967240 1 GL BPHS0091 1 2 2 RH LH RH LH Fig 10 RH right hand side of the machine LH left hand side of the machine 1 X 2 1 1 3 4 4 5 5 6 6 7 P LS T 27 002 746 0 27 002 746 0 1x 2 Stop points Order no 942 012 1 4x Pos 13 16 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 942 012...

Page 39: ...dhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer see Section Contact 4 14 2 Affixing the Adhesive Safety and Information Labels Note Affixing an adhesive label Effect Adhesion of the label The surface for affixing the adhesive label must be clean and free of dirt oil and grease Pos 15 BA Seitenumbruch 0 ...

Page 40: ...withdrawn Do not climb up or down the ladder while the mower is moving It is impermissible to carry passengers on ladder steps or platforms Always make certain the ladders are clean Take special care that no grease or other slippery materials accumulates on the ladders Pos 16 4 BA Sicherheit Aufstiegsleiter Aufstiegsleiter BiG Pack Bild 4x4 Baureihe 71 mod_1305784135962_78 docx 639813 1 1 BPHS0048...

Page 41: ...1 BA Sicherheit Aufstiegsleiter Straßenfahrt Feldarbeit 170 mod_1369977700972_78 docx 1472715 1 Road transport field work Pos 16 12 BA Sicherheit Aufstiegsleiter Warnung Aufstiegesleiter Straßenfahrt Feldarbeit nicht hochgeklappt 170 mod_1369977892555_78 docx 1472744 2 1 WARNING Ladder not folded in Effect Danger to life serious injuries or serious damage to the machine When travelling on the road...

Page 42: ...9_78 docx 639869 1 Every time the platform is used the safety railing 1 must be swivelled up To do this Swing up the safety railing 1 and push it forwards until the lock 2 engages When leaving the platform swing down the safety railing 1 To do this Release the lock 2 push the safety railing back and swivel down Pos 16 19 BA Sicherheit Sicherheitsgeländer Hinweis Sicherheitsgeländer herunterklappen...

Page 43: ... will be performed The inspection intervals may differ from one country to another In this case the instructions on the fire extinguisher of the respective countries shall be applicable Follow the instructions of the respective countries Pos 16 25 Überschriften Überschriften 2 U Z Unterlegkeile 150 mod_1362048651277_78 docx 1343194 2 1 4 17 Wheel chocks Pos 16 26 BA Fahren und Transport Großpacken...

Page 44: ...stellbremse Anbringungsort BiG Pack 17 mod_1236321925979_78 docx 204676 1 The crank 1 of the parking brake is located at the rear side of the BiG PACK baler under the baling channel Pos 16 33 BA Inbetriebnahme Feststellbremse Feststellbremse 6 mod_1214898707168_78 docx 96756 2 1 The parking brake is used to secure the machine from rolling away accidentally especially when the machine is disconnect...

Page 45: ...hine Before engaging the P T O shaft always release the flywheel brake first Pos 16 36 4 BA Inbetriebnahme Erstinbetriebnahme Großpackenpressen Schwungradbremse Schwungradbremse Bild 12130 Big Pack HS Baureihe 71 mod_1305795505146_78 docx 640330 1 1 BPHS0051 Fig 18 Pos 16 36 5 BA Inbetriebnahme Erstinbetriebnahme Großpackenpressen Schwungradbremse Schwungradbremse Text 71 mod_1305793488785_78 docx...

Page 46: ...volutions clockwise until there is no more weight on the parking jack 3 Withdraw the locking bolt 5 on the lower part of the parking support 2 push in the parking support and secure it in position 4 with the bolt Then crank the parking support up all the way Pos 16 42 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Abstellstütze runter drehen 17 mod_1236319486963_78 docx 204435 1 To lower th...

Page 47: ... be parked with a hydraulic parking jack The hydraulic parking jack is deployed and retracted via the operating terminal Pos 16 49 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Hydraulischer Stützfuß aus einfahren HS Baureihe Komfort Elektronik 62 mod_1299482188285_78 docx 571720 1 Deploying Retracting the parking jack Release the parking jack by pressing the function key By pressing the f...

Page 48: ...859161_78 docx 571747 1 1 As an option the machine can be parked with a hydraulic parking jack In order to deploy the hydraulic parking jack the shut off valve at the rear of the machine must first be closed Pos 16 55 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Hydraulischer Stützfuß ein ausfahren HS Baureihe Medium Elektronik 62 mod_1299483213440_78 docx 571774 1 Deploying Retracting th...

Page 49: ...ys switch the P T O shaft off turn off the engine and pull out the ignition key Put the machine into operation only if all safety devices are attached and in protective position The machine may be operated with a maximum P T O speed of 1000 rpm Only the universal shaft specified by the manufacturer with corresponding overload coupling and freewheel may be used Mounting and detaching the universal ...

Page 50: ...ne s feet when cranking down the parking support Pos 18 6 BA Inbetriebnahme Erstinbetriebnahme Großpackenpressen Einstellung der Anhängehöhe 4x4 108 mod_1334732430989_78 docx 970024 1 Fig 22 Always adjust the hitching device of the machine to the tractor used Always couple the machine horizontally to ensure that the pick up collects the crop evenly The cross member is used as a reference edge to a...

Page 51: ...ttachment b rotate both front parts of the drawbar 4 by 180 degrees To do this Unscrew the screws 3 Remove the front parts of the drawbar 4 and rotate by 180 degrees Using the screws 3 attach the turned front parts of the drawbar between the drawbar 5 and tighten the screws Pos 18 7 BA Wartung Hinweis Anzugsmomente beachten siehe Kapitel Wartung Drehmomente 26 mod_1245736259299_78 docx 263361 2 1 ...

Page 52: ...ulation angle of the universally jointed drive shaft must be as small as possible in the range of the intermediate bearing After adjusting the height of the drawbar check the articulation angle of the universally jointed drive shaft in the range of the intermediate bearing and if necessary adapt it To do this Use an eligible auxiliary means in order to support the intermediate bearing during the w...

Page 53: ...ack in front of the machine there must be no one between the tractor and the machine Observe the maximum supporting and tensile load of the hitch on the tractor Pos 18 13 BA Inbetriebnahme Erstinbetriebnahme Großpackenpressen Anhängen an den Traktor 17 mod_1236257235956_78 docx 204132 1 Fig 24 The machine comes standard equipped with a ready to use hitch hole of Ø 40 mm DIN 11 026 Depending on the...

Page 54: ...e Gelenkwelle GroßpackenpressenAnpassen Gelenkwelle Bild BiG Pack 33 mod_1253784700411_78 docx 317266 1 Fig 25 Pos 18 19 BA Inbetriebnahme Erstinbetriebnahme Gelenkwelle GroßpackenpressenAnpassen Gelenkwelle kürzeste Stellung 17 mod_1236257834378_78 docx 204156 1 To adapt the length of the universal shaft hitch the machine onto the tractor The shortest position of the universal shaft is reached in...

Page 55: ...missioning 55 Pos 20 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 21 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 56: ... repair jobs especially for welding jobs on the machine disconnect the power supply to the control unit Overvoltage can damage the control unit Pos 22 4 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Allgemeine Beschreibung Die elektronische Ausstattung der Maschine Text Bild 43 mod_1274868004640_78 docx 387798 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000013 3 Fig 26 The electronic equi...

Page 57: ...Info Center CCI ISOBUS Terminal Hinweis für den Anbau des Terminals in die Traktorkabine 47 mod_1285163596984_78 docx 455881 1 Note Please mind the terminal operating instructions included with delivery for the installation of the terminal into the tractor cabin Betriebsanleitung Version 1 0 CC ISOBUS ISOBUS Terminal CCI 100 200 Fig 27 Pos 22 8 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 58: ...t cut button This can lead to injuries Pos 22 9 3 BA Info Center CCI ISOBUS Terminal Module für Beipack ISOBUS Short Cut ButtonISOBUS Short Cut Button_wird betätigt_BiG Pack HS Baureihe 63 mod_1299760195099_78 docx 575780 3 1 By hitting the ISOBUS Short Cut Button as emergency pushbutton 1 on the terminal a STOP signal is sent to the ISOBUS This signal is evaluated by your connected ISOBUS machine...

Page 59: ..._78 docx 1088224 3 1 If the ISOBUS short cut button is deactivated again the following message will appear in the display F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000071 ISB OK 1 2 Fig 29 The alarm mask is exited by actuating the function key It is only now that all functions of the machine are available again Pos 22 10 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 60: ...no 20 081 223 0 Connect plug 2 of cable set 5 with socket 1 CAN1 IN of the terminal Connect plug 4 of cable set 5 with socket 3 CAN1 OUT of the terminal Connect ISO plug 6 9 pole of cable set 5 with ISO socket 7 9 pole located in the tractor cabin Connection tractor to machine Note The connection of tractor to machine takes place via a provided cable set 14 article no 20 080 384 0 Connect ISO plug...

Page 61: ...set 5 with socket 1 CAN1 IN of the terminal Connect plug 6 7 pole of cable set 5 with socket 7 7 pole of the machine Connect connector plug 4 article no 00 302 300 0 included in scope of delivery with socket 3 CAN1 OUT of the terminal Connection tractor to machine Note The connection of tractor to machine takes place via a provided power cable 8 article no 20 080 601 0 Connect plug 9 of power cabl...

Page 62: ...chließen Traktor ohne ISOBUS System Hinweis 150 mod_1361884381393_78 docx 1341031 1 Note The terminal is connected to the multi function lever via a special cable set 9 which can be ordered by stating the Krone product no 20 081 676 0 Pos 22 18 BA Info Center CCI ISOBUS Terminal Multifunktionshebel an CCI Terminal anschließen Traktor ohne ISOBUS System Text 150 mod_1361884014200_78 docx 1340973 1 ...

Page 63: ...Mal 43 mod_1273657536203_78 docx 384008 1 Note Before switching the terminal on for the first time make sure that the connections on the device are fastened right and securely By pressing and holding for approx 2 sec the key 1 ON OFF the terminal will be switched on or off Pos 22 23 BA Info Center CCI ISOBUS Terminal Ein Ausschalten des Terminal s Hinweis Für weitere Angaben zur Funktionsweise Han...

Page 64: ...e When switching on for the first time the configuration of the specific menu of the machine is uploaded into the terminal The loading may take a few minutes The configuration will be saved on the memory of the terminal Pos 22 29 BA Info Center CCI ISOBUS Terminal Ein Ausschalten des Terminal s Hinweis Für weitere Angaben zur Funktionsweise Handbuch beachten 47 mod_1285155240781_78 docx 455819 1 N...

Page 65: ...erminal CCI 100 65 Pos 22 33 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 22 34 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 66: ...unction keys available Pos 22 35 3 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Grundbild für die Funktionstasten Seite 1 2 99 mod_1329890979022_78 docx 883611 1 Fig 37 Pos 22 35 4 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Beschreibung der Grafiken II für die erste Seite der Funktionstasten F1 bis F6 63 mod_1299854471813_78 docx 577337 1 D...

Page 67: ...unktionstasten F1 bis F 12 Seite 1 2 F5 Anlaufhilfe aktiviert deaktiviert 63 mod_1299854598970_78 docx 577391 1 Start up aid activated deactivated The active status is displayed Start up aid activated Start up aid deactivated Pos 22 35 10 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 1 2 F6 Menüebene der Maschine aufrufen 63 mod_1299854538394_78 docx 577364 1 Ca...

Page 68: ...zfuß freischalten 2013 02 28 15 05 33 63 mod_1299854394186_78 docx 577310 1 Releasing the hydraulic parking jack The functions graphics for the hydraulic parking jack are enabled on the display Deploy parking jack Press function key Retract parking jack Press function key Pos 22 35 15 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 1 2 F9 Ballenschurre senken 63 m...

Page 69: ...sed Press function key again The symbol is highlighted in grey 10 bale ejection operations are carried out Pos 22 35 19 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 1 2 F12 Kundenzähler einstellen 63 mod_1299853807061_78 docx 577202 1 Setting the customer counter Press function key The menu 2 1 Customer counter is displayed for settings see menu 2 1 Customer co...

Page 70: ...2 2 to make the operational function keys available With the machine at a standstill when the PTO is not running the display switches automatically to the first page 1 2 to make the maintenance function keys available Pos 22 35 23 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 2 2 F1 Wechseln zwischen Hand Automatikbetrieb 63 mod_1299853664474_78 docx 577149 1 Ma...

Page 71: ...9853288798_78 docx 577043 1 Description of the graphics II on the second page 2 2 of the function keys F7 to F12 Pos 22 35 28 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 2 2 F8 Knoter auslösen 63 mod_1299853227849_78 docx 577016 2 1 Trigger knotter Press function key Pos 22 35 29 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite...

Page 72: ...rste Zeile HS Baureihe 63 mod_1299760703576_78 docx 575871 1 Status line I Current states of the machine depending on how it is equipped are shown in the top line of the display Alarm message is pending Deploy bale ejector Bale channel flaps open the symbol flashes Retract bale ejector Bale channel flaps closed Machine load max load if permanently inverted For lower loads flashing if not inverted ...

Page 73: ...pears briefly after a knot is tied if activated see chapter menu 1 2 Knotter Signal an audio signal is heard horn sound for about 1 sec Operating hours counter counts only when PTO is running Pos 22 37 7 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Anzeigen im Hauptfenster III rechte Spalte HS Baureihe 146 mod_1360061291202_78 docx 1306550 1 Right column Motion direction d...

Page 74: ... and the markings in the bar display 2 show the set bale channel flap pressure in bar or PSI Pos 22 37 12 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Handbetrieb Multibale optional HS Baureihe 63 mod_1299852795848_78 docx 576931 1 MultiBale optional The first value 3 shows the MultiBales currently baled The second value and the marking 4 shows the set MultiBale number per...

Page 75: ...e is stopped The pressure display barely fluctuates in the display Pos 22 37 17 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Soll Pressklappendruck einstellen 43 mod_1275042144156_78 docx 389591 1 Setting the target bale channel flap pressure Pos 22 37 18 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Einstellen des Soll Pressklappendrucks Bild HS Ba...

Page 76: ...e length at the start of a bale otherwise in between lengths could arise Pos 22 37 24 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Scroll Rad anwählen springen erhöhen bzw verringern speichern 43 mod_1275295180531_78 docx 390064 1 You can use the scroll wheel to select the desired selection A the selection box is highlighted in color Pressing the scroll wheel allows you to jump to the selection...

Page 77: ...rst set the bale length Minimum length of the MultiBale 45 cm 17 7 inches Pos 22 37 29 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Scroll Rad anwählen springen erhöhen bzw verringern speichern 43 mod_1275295180531_78 docx 390064 1 You can use the scroll wheel to select the desired selection A the selection box is highlighted in color Pressing the scroll wheel allows you to jump to the selectio...

Page 78: ...nal CCI BiG Pack Grundbild Automatikbetrieb Beschreibung der Grafiken II Automatikbetrieb 43 mod_1275297957031_78 docx 390499 1 Description of the symbols II Manual automatic mode Switching between manual automatic mode the activated operation is displayed Switching to manual mode Press function key The symbol will be indicated on the display manual mode Pos 22 42 BA Info Center CCI ISOBUS Termina...

Page 79: ...t pressing force as a percentage rate The value above the bar display and the arrows in the bar display 2 indicate the set target pressing force as a percentage rate Pos 22 46 BA Info Center Großpackenpresse Grundbild Automatikbetrieb Einstellen der Soll Presskraft 18 mod_1237464881708_78 docx 210779 22 1 Setting the target pressing force In Automatic mode the pressure is automatically set based o...

Page 80: ...ignition key and turn off the electrical system on the control box Secure the machine and tractor against the possibility of rolling back 1 2 3 4 5 6 BPHS0110 1 2 Fig 47 The machine has a few buttons located externally on the machine that can be used to perform functions on the machine 1 There are two buttons on the front left of the machine on the front side of the twine box with the following fu...

Page 81: ...d bale firmness stay constant For information The pressing force is recorded by two sensors on the inside of the front frame section Then it is amplified and sent to the job computer The job computer evaluates the signals and then controls the pressure of the hydraulic cylinders of the bale channel flaps The signals are also used on the control unit for the direction of motion display The greater ...

Page 82: ...ounter 1 1 Knotter settings 4 Service 1 1 1 Bale length correction value 4 2 Manual sensor test 1 1 2 Knotter signal 4 4 Manual actuator test 1 1 3 Knotter monitoring 4 6 Diagnostics travelling speed display motion direction display 1 1 5 Bales blowing 4 7 Diagnostics Auxiliary AUX 1 1 6 Blow time 5 Info 1 2 Silage agents 6 Technician 1 3 Sensitivity of direction display 6 1 Settings 1 4 Central l...

Page 83: ... level of the machine The menu level is shown in the display Pos 22 59 BA Info Center CCI ISOBUS Terminal CCI BiG PackMenüebene Überblick Hauptmenüs 6 2013 05 13 15 27 12 99 mod_1329900981935_78 docx 884344 3 1 The menu level is divided into six main menus Main menu 1 Settings Main menu 2 Counter Main menu 4 Service Main menu 5 Info Main menu 6 Technician Main menu 9 ISO setting Information Select...

Page 84: ...y from the basic screen you get into the menu level of the machine Select main menu 1 by pressing function key or the symbol is highlighted in grey Press function key The display shows menu level 1 Settings The menu level 1 Settings is divided into up to 5 menus depending on how the machine is equipped Menu 1 1 Knotter settings Menu 1 3 Sensitivity of direction display Menu 1 4 Central lubrication...

Page 85: ...ngs is called Select menu 1 1 by pressing function key or the symbol is highlighted in grey Press function key The display shows menu 1 1 Knotter Settings The menu level 1 1 Knotter Settings is divided into up to 5 menus depending on how the machine is equipped Menu 1 1 1 Correction value for bale length Menu 1 1 2 Knotter signal Menu 1 1 3 Knotter monitoring Menu 1 1 5 Bales blow with electronic ...

Page 86: ...nu 1 1 1 Correction Value Bale Length The bar display and the percentage value show the set correction value The symbol in the upper line indicates that the displayed value is saved Setting and Saving the Correction Value If the bale is too long reduce the correction value If the bale is too short increase the correction value Set the desired correction value with the function key or The symbol in...

Page 87: ... highlighted in grey Press function key The display shows menu 1 1 2 Knotter signal The current status is displayed as an icon Knotter signal activated Knotter signal deactivated The symbol in the upper line indicates that the displayed status is saved Changing and Saving Status Set the status accordingly via function key or the symbol in the upper line goes out Press function key the set status i...

Page 88: ...270 1290 4x4 CC000078_1 1 1 3 1 2 Fig 54 Calling the Menu The main menu 1 1 Knotter Settings is called up By pressing function key or the menu 1 1 3 is selected the symbol is highlighted in grey Press function key The display shows menu 1 1 3 Knotter monitoring The current status is displayed as an icon Knotter monitoring activated Knotter monitoring deactivated The symbol in the upper line indica...

Page 89: ...otter Settings is called up Select menu 1 1 5 1 n by pressing function key or the symbol is highlighted in grey Press function key The display shows menu 1 1 5 Bales blow The bar display and the value A show the preselected bale number The symbol in the upper line indicates that the displayed value is saved Set the desired number of bales with function key or The symbol in the top line disappears ...

Page 90: ...play and the value A show the preselected cleaning time blow time in seconds The symbol in the upper line indicates that the displayed value is saved Set the desired blow time with the function key or the symbol in the top line goes out Press function key the set correction value is saved the symbol in the upper line appears By pressing the function key the value of the factory setting appears pre...

Page 91: ...ghlighted in grey Press function key The display shows menu 1 2 Silage agents The current status is displayed as an icon Silage agents off Silage agents on continuous operation Silage agents automatic mode silage agents on if the pick up is in float position The icon in the upper line indicates that the displayed status is saved Changing and saving status Set the status with the function key or in...

Page 92: ...e bar display shows the set sensitivity The higher the bar the greater the sensitivity of the direction display The symbol in the upper line indicates that the displayed value is saved Setting and saving the sensitivity of the direction display The higher the sensitivity of the direction display is set the stronger the indications for the direction of motion in the form of arrows 1 Set the sensiti...

Page 93: ...erminal CCI 100 93 Pos 22 79 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 22 80 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 94: ... highlighted in grey Press function key The display shows menu 1 4 Central Lubrication The current status is displayed as an icon The display shows menu 1 4 Central Lubrication The upper value A indicates the time for the lubrication duration whereas the lower value B shows the time for the lubrication pause The symbol in the upper line indicates that the displayed value is saved The lubrication d...

Page 95: ...e symbol appears in the upper line By pressing the function key the value of the factory setting appears press function keyv the value of the factory setting will be saved the symbol appears in the upper line Initiate the lubrication process manually By pressing the function key the lubrication process is started for the set duration of lubrication Pressing the function key closes the called up me...

Page 96: ... The display shows menu 1 5 Moisture Measuring The bar display and the percentage value show the set value The symbol in the upper line indicates that the displayed value is saved Changing and Saving the Value Set the value via function key or the symbol in the upper line goes out Press function key the set value is saved the symbol in the upper line appears Pressing the function key closes the ca...

Page 97: ...minal CCI 100 97 Pos 22 87 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 4 1 This page has been left blank deliberately Pos 22 88 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 4 1 ...

Page 98: ...6 Bale Balance CC000558 1 6 Fig 61 Calling the Menu Main menu 1 Settings is called By pressing the function key or select menu 1 6 the symbol is highlighted in grey Press function key The display shows menu 1 6 Bale Balance The percentage value 1 shows the set limit range The symbol in the upper line indicates that the displayed value is saved Pos 22 90 BA Seitenumbruch 0 mod_1196175311226_0 docx ...

Page 99: ...symbol in the upper line goes out Note If the limit range is not sufficient to adjust the bale balance please contact the customer service Press function key the set value is saved the symbol in the upper line appears Pressing the function key closes the called up menu Pressing the function key and holding it down brings up the basic screen Pos 22 92 BA Info Center CCI ISOBUS Terminal CCI BiG Pack...

Page 100: ...rminal CCI 100 100 Pos 22 94 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 3 1 This page has been left blank deliberately Pos 22 95 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 101: ...ig 62 Calling the main menu By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 2 with function key or The symbol is highlighted in grey Press function key The display shows menu level 2 Counters Menu level 2 Counters is divided into two menus menu 2 1 Customer counter menu 2 2 Total counter Pos 22 97 BA Seitenumbruch 0 mod_119617531...

Page 102: ...Baureihe 109 mod_1335422368783_78 docx 976715 1 6 11 1 Menu 2 1 Customer Counter CC000062 2 1 Fig 63 Calling the Menu Main menu 2 Counter is called Select menu 2 1 by pressing function key or the symbol is highlighted in grey Press function key The display shows menu 2 1 Customer counter Pos 22 99 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 103: ... in this case customer counter 3 By pressing function key all datasets from the selected customer counter are set to 0 Pos 22 102 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 2 Zähler Kundenzähler alle löschen 109 mod_1335937567086_78 docx 978191 4 1 Deleting all Customer Counters By pressing function key for approx 2 sec for all datasets of all customer counters are set to...

Page 104: ...er counts only when P T O shaft is running 2 Customer counter 1 20 comfort Bale length counter metric in metres Bale length counter unit of measure US in feet Knot counter incl Multibale knot Total weight of all bales for bale balance design Ø Average weight of the weighed bales for bale balance design Activating Customer Counters Select the desired customer counter A by pressing function key or A...

Page 105: ...and daily counters are also changed in menu 2 2 Total Bale Counter as well as the length counter the knot counter and the bale weight for bale balance design Pos 22 109 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 2 Zähler Kundenzähler löschen aus Menü 2 1 1 heraus 44 mod_1275465544203_78 docx 391700 1 Deleting the customer counter Press function key or to select the desire...

Page 106: ...e symbol is highlighted in grey Press function key The display shows menu 2 2 Total Bale Counter The total number of bales is the sum of all pressed bales They are not assigned to any customer counter Meaning of the Symbols Total number of bales Number of uncut bales Number of cut bales only for machines with X Cut Operating hours counter counts only when P T O shaft is running Bale counter cannot...

Page 107: ... Seite 2 bei Ausführung Ballenwaage Gesamtballenzähler 109 mod_1335432760751_78 docx 977204 1 Meaning of the Symbols Page 2 Optional Total counter total weight of all pressed bales cannot be deleted 1 Season counter 1 can be deleted 2 Daily counter 2 can be deleted Pos 22 115 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 2 Zähler Saisonzähler 1 bzw Tageszähler 2 löschen 44 m...

Page 108: ...4 2 CC000553 CC000039 4 Fig 67 Calling the Main Menu Call up menu level by pressing the function key in the basic screen By pressing function key or select main menu 4 the symbol is highlighted in grey Press function key The display shows menu level 4 Service Menu level 4 Service is divided into four menus Menu 4 2 Manual sensor test Menu 4 4 Manual actuator test Menu 4 6 Diagnostics of driving sp...

Page 109: ...ng function key or The symbol is highlighted in grey Press the rotary potentiometer Press function key Selecting the sensor Select the sensor by pressing the function key or The selected sensor is displayed inversely and is tested Pos 22 121 BA Info Center Schwader Bedieneinheit Komfort Swadro 1400 Hauptmenüs Hauptmenü 4 Service Einstellwerte Sensor allgemeiner Text 6 mod_1215416779856_78 docx 101...

Page 110: ...B7 B7 Packer feed B20 B20 Pick up Pos 22 126 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen Sensoren zusäzlich bei HS Baureihe 64 mod_1300097312003_78 docx 578245 1 No Sensor symbol Description No Sensor symbol Description B22 B22 Bale on chute B43 B43 3 Knotter 3 B32 B32 Blades active B44 B44 4 Knotter 4 B41 B41 1 Knotter 1 B45 B45 5 Knotte...

Page 111: ...chine is equipped Pos 22 134 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen Taster 44 mod_1276146538671_78 docx 395701 1 No Symbol Description No Symbol Description S1 S1 Blade bar up button S4 S4 Bale ejector out button S2 S2 Blade bar down button S5 S5 Bale chute button up S3 S3 Bale ejector in button S6 S6 Bale chute down button Pos 22 13...

Page 112: ...41 1 Possible analogue sensors depending on how the machine is equipped Pos 22 142 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen analogen Sensoren 44 mod_1276158149921_78 docx 396424 1 No Symbol Description B15 B15 Star wheel rotate star wheel The bar must always be in the marked area for a full rotation B17 B17 Bale channel flap pressure t...

Page 113: ... do this Lower the bale chute Keep function key pressed down for about 2 seconds The left hand bar 1 takes on the value of the right hand bar 2 The symbol shows that the value has been stored Pos 22 146 BA Info Center Sensoren Statusanzeige analoge Sensoren 7 8 19 mod_1238133054056_78 docx 215095 1 State Broken cable or short circuit Defect in the sensor or job computer Pos 22 147 BA Info Center C...

Page 114: ...of the bar display Pos 22 152 BA Info Center Sensoren Krafsensoren je nach Ausstattung der Maschine 64 mod_1300108606325_78 docx 579673 1 Force sensors depending on machine configuration Pos 22 153 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen Kraftsensoren 44 mod_1276150363812_78 docx 395996 1 No Symbol Description B18 B18 L Plunger force ...

Page 115: ...ion key pressed down for about 2 seconds The left hand bar 1 takes on the value of the right hand bar 2 The symbol shows that the value has been stored Pos 22 157 BA Info Center Sensoren Statusanzeigen Kraftsensor 19 mod_1238137064775_78 docx 215205 1 State Broken cable or short circuit Defect in the sensor force measurement amplifier or job computer Pos 22 158 BA Info Center CCI ISOBUS Terminal C...

Page 116: ...12 14 5 V 12V Term 12 14 5 V 12V Si 12 14 5 V 12V ana 12 14 5 V 8V dig 8 5 9 1 V 12V Pow2 12 14 5 V 12V Pow3 12 14 5 V Pos 22 161 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 docx 393687 3 1 Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing...

Page 117: ... is used to test the actuators installed on the machine An actuator can only be tested if power is flowing through it In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system Pos 22 167 BA Info Center Großpackenpresse Hauptmenüs Hauptmenü 4 Service Menü 4 4 Aktortest Hand Achtung 44 mod_12...

Page 118: ...der möglichen digitalen Aktoren 44 mod_1276156405140_78 docx 396397 1 No Sensor symbol Description No Sensor symbol Description Y01 Main valve Y09 Valve to open bale channel flaps Y02 Main valve Y14 BigBale error detection is not possible Y03 Bale chute Y15 MultiBale error detection is not possible Y04 Bale chute Y30 Knotter cleaning error detection is not possible Y05 Bale ejector Y31 Central lub...

Page 119: ... probably defective Pos 22 177 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 docx 393687 1 Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the function key and holding it down brings up the basic screen Pos 22 178 BA Seitenumbruch 0 mod_11...

Page 120: ...ature Pressing the function key increases the PWM Pressing the function key decreases the PWM Possible analogue actuators No Symbol Description Y11 Pressure limitation valve Y17 Start up aid State actuator ON actuator OFF No power supply fuse is probably defective Pos 22 180 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zuge...

Page 121: ...36628_78 docx 214010 3 1 Possible sensors depending on how the machine is equipped Pos 22 184 BA Info Center Sensoren Drucksensor Achse gesperrt B36 120 mod_1342685713553_78 docx 1093155 1 No Sensor symbol Description B36 B36 Axle locked Pos 22 185 BA Info Center Sensoren Statusanzeige Drucksensor Achse 120 mod_1342618393636_78 docx 1092834 1 State 1 p 100bar Axle locked 2 p 100bar Axle released P...

Page 122: ...menu 4 6 the symbol is highlighted in grey Press function key The display shows menu 4 6 Diagnostics Driving Speed Motion Direction Display Pos 22 188 BA Info Center CCI ISOBUS Terminal Menü 4 6 Diagnose Fahrgeschw Fahrtrichung Menü 4 6 Symbolerklärungen BiG PACK T2 540 UPM 109 mod_1335433351661_78 docx 977263 1 Explanation of Symbols 1 0 Forward travel 0 Reverse travel 2 25 5 km h Speed when driv...

Page 123: ...on key The display shows menu 4 7 Diagnostics Auxiliary AUX Pos 22 191 BA Info Center CCI ISOBUS Terminal Menü 4 7 Diagnose Auxiliary AUX Menü 4 7 Diagnose Auxillary Belegung am Multifunktionshebel T2 109 mod_1335435155329_78 docx 977400 1 A figure of the multi function lever appears in the display When activating a function on the multi function lever only the assigned symbol will appear in the d...

Page 124: ...The symbol is highlighted in grey Press function key The display shows menu 5 Information Page 5 1 Complete software version of the machine 1290 HS machine type SW complete software version of the machine job computer version ISO ISO software version Pos 22 194 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Info 5 zu schließen bzw zum Grundbild zugelangen 44 mod_127...

Page 125: ...menu 6 Fitter Calling the main menu CC000051 5 CC000052 6 054536 0000 Fig 78 By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 6 with function key or The symbol is shown in reverse colors Press function key Main menu 6 Fitter is password protected The display shows the password query Pos 22 197 BA Seitenumbruch 0 mod_1196175311226_...

Page 126: ... 1 The menu level 9 Virtual Terminal VT shows the following menus depending on how the machine is equipped Pos 22 200 BA Info Center CCI ISOBUS Terminal Menü 9 ISO Einstellungen Optionale Anzeige Menü 9 1 10 Tasten auf 5 Tasten 109 mod_1335505873339_78 docx 977844 3 1 Menu 9 1 Softkeys ISO Terminal appears only in case of terminals with less than 10 keys Pos 22 201 BA Info Center CCI ISOBUS Termin...

Page 127: ...able in the previous terminal Note In case of a restart the system tries at first to start the last used terminal If the last used terminal is not available any longer the restart is delayed as the system is searching for a new terminal and loads the specific menus into the terminal The loading process may take a few minutes CC000484 9 Fig 80 Bring up the menu level by pressing function key from t...

Page 128: ... menu 9 3 Configuration Main Window Pos 22 207 BA Info Center CCI ISOBUS Terminal Menü 9 ISO Einstellungen Menü 9 3 Mögliche Auswahlelemente für das Hauptfenster je nach Ausstattung der Maschine 146 mod_1360146285555_78 docx 1308004 2 1 Possible selection elements for the main window depending on how the machine is equipped Pos 22 208 BA Info Center CCI ISOBUS Terminal CCI BiG Pack Grundbild Handb...

Page 129: ... pressing function key or By pressing function key or move the rectangle 1 into the desired row 1 7 Select the desired selection element via function key or the new display element appears in the display and the symbol in the upper line goes out Press function key the display symbol is saved the symbol in the upper line appears Pressing the function key closes the called up menu Pressing the funct...

Page 130: ...display and an audio signal is heard at the same time continuous acoustic alarm signal Description possible cause and remedy are shown in the chapter entitled Alarm Messages Note All functions in the menu that is covered over are still active The softkeys that are covered by the alarm message are disabled Stop audio signal Press function key Resetting the alarm Briefly press the function key The a...

Page 131: ...ve Krone I O computer inactive Check the CAN wiring Check the cables Replace Krone I O computer A11 CAN connection broken between job computer and Krone measurement force computer KMV1 CAN wiring defective Krone measurement force computer KMV1 inactive Check the CAN wiring Check the cables Replace Krone measurement force computer KMV1 A12 CAN connection broken between job computer and Krone measur...

Page 132: ...ction is less for straw than for silage The following measures must be taken 1 In manual mode Lower the pressure 2 In Automatic mode If the alarm occurs quite frequently reduce the pressing force setting slightly 3 Force of pressure exceeded right sensor 4 Knotter monitoring Knotter is not functioning properly Sensor set incorrectly Check the knotter and knotter triggering Set the knotter monitori...

Page 133: ...rea of the knotter triggering Adjust the knotter sensor correctly 18 Multi Bale It is not possible to set the 2 positions Multi Bale or total bales No compressed air present Adjust the Multi Bale sensor correctly Check the mechanics in the area of the knotter triggering Fault in Multi Bale valve valve jammed coil defective etc Check the electronics in the area of the Multi Bale interlock 19 Packer...

Page 134: ...ctive Perform a sensor test Check the sensor and line for damage 102 Packer monitoring sensors 103 Packer feed sensor 104 Upper blade bar sensor top 105 Cutter sensor active 106 Knotter monitoring sensor 107 Measuring force sensor 108 Calibration force sensor 109 Sensor flywheel brake 110 Needle connecting rod sensor 111 Bale chute sensor 112 Force sensor right Sensor measurement amplifier or line...

Page 135: ...ly line defective Perform a sensor test Check the sensor and line for damage 119 Bale chute up feeler Feeler or supply line defective Perform a sensor test Check the feeler and line for damage 120 Bale chute down feeler Feeler or supply line defective Perform a sensor test Check the feeler and line for damage 121 Bale ejector feeler out Feeler or supply line defective Perform a sensor test Check t...

Page 136: ...ensor or supply line defective Perform a sensor test Check the sensor and line for damage 127 Sensor knotter 2 128 Sensor knotter 3 129 Sensor knotter 4 130 Sensor knotter 5 131 Sensor knotter 6 132 Sensor central lubrication 146 Sensor bale on chute 147 Sensor acceleration 148 Force sensor front bale chute 149 Force sensor rear bale chute Pos 23 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 137: ...S Terminal CCI 100 137 Pos 24 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 25 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 138: ...The KRONE ISOBUS systems pass the ISOBUS COMPATIBILITY TEST DLG VDMA on a regular basis The operation of this machine requires at least implementation level 3 of the ISOBUS system Pos 26 3 BA Info Center Iso Bedienung Gefahr durch nicht von KRONE gelieferte Terminals Bedieneinheiten 48 mod_1286197403750_78 docx 459766 2 1 DANGER When using terminals and other control units which have not been deli...

Page 139: ... in contact with the tractor wheels 7 1 1 Connection terminal to tractor Note For further details on the attachment consult the operating instructions of the ISOBUS terminal manufacturer 7 1 2 Connection tractor to machine Connect ISO plug 3 9 pole of cable set 1 with outer ISO socket 2 9 pole on tractor side Connect plug 4 7 pole of cable set 1 with socket 5 7 pole of the machine Connect plug 6 2...

Page 140: ...enter Iso Bedienung BigPack Abweichende Funktionen CCI_Terminal Pressklappen 47 mod_1285233314609_78 docx 456042 1 Note The values for Bale channel flap pressure force Bale length and Number of MultiBales which are set by the scroll wheel in the basic screen on the KRONE ISOBUS terminal CCI are set on the ISO terminal with the selection key predetermined by the ISO terminal refer to the operating ...

Page 141: ...2 3 4 Fig 84 Call up main menu Maintenance with the key You can select menu 4 6 with the keys The symbol is highlighted in grey Call up the menu with the OK key The display shows menu 4 6 Driving speed display direction of travel display Explanation of symbols 1 0 Driving forward 0 Reversing 2 25 5 km h Speed driving forward 25 5 km h Reversing speed 3 540 RPM PTO speed 4 Parameter ISO Bus Evaluat...

Page 142: ... menu 4 by pressing the keys The symbol is highlighted in grey Call up the menu with the OK key The display shows menu 4 7 Diagnostics Auxiliary AUX A representation of the multi function lever appears in the display When activating a function on the multi function lever only the assigned symbol will appear in the display The function itself is not performed You can use the key ESCto close the men...

Page 143: ...evel via the basic screen Press function key or to select main menu 9 tο σύμβολο επισημαίνεται με γκρι χρώμα Press function key The display shows menu level 9 ISO settings Menu level 9 SO settings optionally displays the following menus Menu 9 1 Softkeys ISO terminal appears only on terminals with less than 10 keys or Menu 9 2 Switching between terminals appears only when multiple ISO terminals ar...

Page 144: ...se refer to Section Example of a joystick assignment Pos 26 18 BA Info Center CCI ISOBUS Terminal Menü 9 ISO Einstellungen Menü 9 1 im ISO Terminal aufrufen 10Tasten 83 mod_1317116618767_78 docx 727036 2 1 ZX400107 Fig 87 Main menu 9 ISO Settings appears Press the key to open menu 9 1 The display shows menu 9 1 Softkeys ISO terminal The current status is displayed as a symbol Change the basic scre...

Page 145: ... the previous terminal Note In case of a restart the system tries at first to start the last used terminal If the last used terminal is not available any longer the restart is delayed as the system is searching for a new terminal and loads the specific menus into the terminal The loading process may take a few minutes CC000484 9 Fig 88 Bring up the menu level by pressing function key from the basi...

Page 146: ...nung Je nach Ausstattung folgende Auxiliary zur Verfügung 117 mod_1341220429561_78 docx 1021464 3 1 Depending on how the machine is fitted the following functions are available in the Auxiliary menu AUX Pos 26 25 BA Info Center Iso Bedienung BigPack Folgende Funktionen stehen im Menü Auxiliary AUX zur Verfügung Tabelle 116 mod_1340960807451_78 docx 1020514 1 Auxiliary Functions Graphic display Fun...

Page 147: ...Center Iso Bedienung Achtung weiter Vorgehensweise Betriebsanleitung 117 mod_1341215429970_78 docx 1021135 1 CAUTION For the remainder of the procedure refer to the operating instructions of the operating terminal manufacturer Pos 26 30 BA Info Center Iso Bedienung BigPack Joystick Belegung bei Fendt Default Einstellung Bild BiG PACK 117 mod_1341216452057_78 docx 1021194 1 BPK41019_1 Fig 89 Pos 26...

Page 148: ...o Center Iso Bedienung Achtung weiter Vorgehensweise Betriebsanleitung 117 mod_1341215429970_78 docx 1021135 1 1 CAUTION For the remainder of the procedure refer to the operating instructions of the operating terminal manufacturer Pos 26 34 BA Info Center Iso Bedienung BigPack Joystick Belegung WTK Bild BiG PACK 117 mod_1341221992568_78 docx 1021611 1 1 2 BPK41020 Fig 90 Pos 27 BA Seitenumbruch 0 ...

Page 149: ...tch the P T O shaft off turn off the engine and pull out the ignition key Put the machine into operation only if all safety devices are attached and in protective position The machine may be operated with a maximum P T O speed of 1000 rpm Only the universal shaft specified by the manufacturer with corresponding overload coupling and freewheel may be used Mounting and detaching the universal shaft ...

Page 150: ...ut back in front of the machine there must be no one between the tractor and the machine Observe the maximum supporting and tensile load of the hitch on the tractor Pos 28 6 BA Erstinbetriebnahme Großpackenpressen Anhängen an den Traktor 17 mod_1236257235956_78 docx 204132 1 Fig 91 The machine comes standard equipped with a ready to use hitch hole of Ø 40 mm DIN 11 026 Depending on the specific re...

Page 151: ... always observe the chapter entitled Adjusting the length of the PTO shaft Pos 28 11 BA Sicherheit Gelenkwelle Achtung Schwenkbereich Freiraum überprüfen 9 mod_1220536308930_78 docx 126898 1 Caution Swivel range of the PTO shaft Effect Damage to the tractor or the machine Check the swivel range and clearance of the PTO shaft Pos 28 12 BA Inbetriebnahme Großpackenpresse Anbau Gelenkwelle 172 mod_13...

Page 152: ...ichtig aufgesteckt 17 mod_1236260255331_78 docx 204283 1 CAUTION The universal shaft is not put on correctly Effect Damage to the universal shaft or the machine Make certain that the universal shaft is properly secured after installation and locked into place Use only the universal shaft included with delivery from the factory Before engaging the P T O always release the flywheel parking brake fir...

Page 153: ... the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 28 19 Überschriften Überschriften 3 A E Anschluss der Hydraulikleitungen 0 mod_1199777037794_78 docx 34244 1 8 2 2 Connecting the hydraulic lines Pos 28 20 BA Sicherheit Hydraulik Gefahr Hydraulikschlauchleitungen unte...

Page 154: ...c Pos 28 26 BA Inbetriebnahme Großpackenpresse Hydraulik Hydraulikanschluss Tabelle Komfort Elektronik Big Pack HS Baureihe 62 mod_1299496317159_78 docx 572238 1 1 P Connection for control block for Comfort version Pressure line red 1 nominal width 15 1 T Connection for control block for Comfort version Return flow line blue 1 nominal width 18 3 LS Connection for control block for Comfort version ...

Page 155: ...nection for control block for Medium version Open blade bar blue 4 2 Single action control unit red 2 Lift pick up 7 Single action control unit red 7 Lock Release steering axle 8 P Connection for start up aid Pressure line red 8 8 T Connection for start up aid Return flow line blue 8 Pos 28 30 BA Inbetriebnahme Großpackenpresse Hydraulik Hydraulikschläuche ankuppeln 17 mod_1236332484838_78 docx 20...

Page 156: ...17 mod_1236333975729_78 docx 204999 1 Fig 95 Pos 28 34 BA Inbetriebnahme Hydraulische Bremse Hydraulische Bremse Export 17 mod_1236333662166_78 docx 204952 1 A hydraulic brake is provided for certain export versions In this version the corresponding hydraulic hose is connected with the control valve on the tractor side The brake is activated by actuating the tractor brake pedal Pos 28 35 BA Seiten...

Page 157: ...free of tension on the tractor A safety chain which is wrapped to strong around the hydraulic hose prevents the functionality of the safety valve the brake pedal of the service brake must be actuated completely once before starting driving By activating the service brake the accumulator on the safety valve is pressurised Pos 28 39 BA Inbetriebnahme Hydraulische Bremse Hydraulische Bremse Export Fr...

Page 158: ...t the separate hydraulic hose from the locking cylinder of the steering axle red 7 onto the single acting control unit on the tractor Note Observe the user instructions of the tractor manufacturer on parallel operation of the tractor control devices The locking cylinder of the steering axle must be connected before or at the same time as the other hydraulic supply elements of the machine Pos 28 43...

Page 159: ...rieb der Maschine ohne LS Load Sensing Anschluss 91 mod_1326699351886_78 docx 780162 1 8 6 1 Operating the Machine without LS Load Sensing Connection Pos 28 44 6 BA Wartung Load Sensing Systemschraube 1 ganz herausdrehen 63 mod_1299739012796_78 docx 575371 1 Unscrew the system screw 1 as far as it will go for Tractor with an open constant current hydraulic system for additional information please ...

Page 160: ...5 mod_1213850550416_78 docx 89668 1 The machine features a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the reservoir red and brake line yellow of the tractor Pos 28 49 BA Inbetriebnahme Druckluftbremse Druckluftanschlüsse bei Druckluftbremse 0 mod_1199781319294_78 docx 34484 22 1 ZX400003 Figure 98 Insert the coloured compressed air hos...

Page 161: ...tional safety precaution for trailed devices should they come loose from the swing drawbar during transport Attach the safety chain with the respective mounting parts to the swing drawbar holder of the tractor or to another specified coupling point The safety chain should have enough play when driving around curves Pos 28 52 5 Beipacks Allgemein Sicherheitskette 178 kN Sicherungskette montieren Bi...

Page 162: ...e cap before plugging in if necessary Pos 28 56 BA Inbetriebnahme Großpackenpresse Beleuchtung Hinweis Elektrische Anschlüsse HS Baureihe 64 mod_1300279253104_78 docx 582839 32 1 Note As soon as the plug of the continuous current supply is plugged in and the control and display unit is switched on and there is no twine in the needles the acoustic signal for the twine control sounds Pos 28 57 BA Ei...

Page 163: ...se LED Leisten 91 mod_1326700129125_78 docx 780217 32 1 8 10 LED strips The machine is equipped with LED strips as standard The LED strips are switched on via contacts Opening the right or left twine box switches on the LED strip in the twine box and the LED strip in the lower twine guide area When the twine box is closed the LED strips in the twine box and the LED strip in the lower twine guide a...

Page 164: ...e in the neutral position the ladder has been folded in for the version with the retractable ladder the maximum permitted speed see rating plate is not exceeded that nobody is being conveyed on the machine the maximum supporting and tensile load of the hitching device on the tractor is observed the lighting functions perfectly you have perfect visibility on and around the tractor and the machine f...

Page 165: ...ulischRollenschurre Bild 12130 HS Baureihe 71 mod_1305796866593_78 docx 640446 1 1 BPHS0052 2 1 Fig 104 Pos 30 9 BA Fahren und Transport Großpackenpresse Hydraulisch betätigte Rollenschurre Text 17 mod_1236588072917_78 docx 205441 1 Fold in the hydraulically activated roller chute 1 hydraulically After it is folded in make certain that the mechanical lock 2 has snapped into place Pos 30 10 BA Seit...

Page 166: ... rear reflectors 1 and clean them The same applies to the yellow reflectors located on the sides of the machine and the front white side lights Pos 30 14 Überschriften Überschriften 3 P T Standbremse Feststellbremse 25 mod_1242719474426_78 docx 253706 2 1 9 1 4 Parking brake Pos 30 15 BA Inbetriebnahme Feststellbremse Feststellbremse Bild BiG Pack 890_1270_1290 HS Baureihe 92 mod_1326881975736_78 ...

Page 167: ... move the machine if the hoses of the compressed air brake are not connected to a brake system Pos 30 18 5 BA Wartung Bremsanlage Rangieren Rangieren Bild BiG PAck 17 mod_1236589691730_78 docx 205640 2 1 BPXC0212 3 2 1 a b Fig 107 Pos 30 18 6 BA Wartung Bremsanlage Rangieren Löseventil befindet sich BiG Pack 17 mod_1236589219870_78 docx 205591 1 The release valve is on the front right under the si...

Page 168: ...steering axle the rear wheels are turned in by friction between the wheels and the soil In critical driving situations e g driving over a bunker silo reversing or driving on slopes where a straight line cannot be maintained the wheels must be prevented from turning in by locking the locking cylinder Pos 30 23 BA Fahren und Transport Nachlauf Lenkachse Nachlauf Lenkachse Big Pack Kritische Fahrsitu...

Page 169: ..._78 docx 561242 1 Unlocking the coaster steering axle with a single action hydraulic connection When driving forwards the locking cylinder for the coaster steering axle can be released Depressurise the single action control unit for the coaster steering axle locking cylinder and set the hydraulic control lever to Lower This can largely prevent scraping of the tyres when cornering Pos 30 30 BA Fahr...

Page 170: ...sport Nachlauf Lenkachse Nachlauf Lenkachse Big Pack Nachlauf Lenkachse entriegeln Komfort Elektronik 62 mod_1299581981710_78 docx 573071 1 Unlocking the coaster steering axle for Comfort version Electronics The coaster steering axle is released by pressing the function key for The symbol appears on the display coaster steering axle released Pos 30 39 BA Fahren und Transport Großpackenpresse Hinwe...

Page 171: ...rmitted inside the danger zone You should not unhitch the machine until the engine has been switched off and the ignition key has been removed Park the machine only on level and firm ground If the Big Pack Baler is parked on soft ground enlarge the base area of the parking support Secure the machine against rolling away with wheel chocks and by applying the parking brake Take care when cranking do...

Page 172: ...onnected from the tractor Pos 30 49 BA Inbetriebnahme Feststellbremse Feststellbremse Bild BiG Pack 890_1270_1290 HS Baureihe 92 mod_1326881975736_78 docx 782991 3 1 1 BPHS0009_1 Fig 110 Pos 30 50 BA Inbetriebnahme Feststellbremse Standbremse anziehen 62 mod_1299577105794_78 docx 572992 1 Set the parking brake Turn the crank clockwise until the resistance grows noticeably greater Pos 30 51 BA Inbe...

Page 173: ...nsport Großpackenpresse Unterlegkeile Text BP HS Baureihe 71 mod_1305799627493_78 docx 640727 3 1 The wheel chocks 1 are located at the rear on the right and left next to the bale channel chamber Always place the wheel chocks 1 in front of and behind the wheels this will prevent the machine from rolling away Note If the machine has a guided coast down tandem axle optional it must be secured with w...

Page 174: ...fety distance from all movable parts of the machine This applies especially to the collecting mechanism Pick up of the crop Eliminate blockages only when the machine is stopped Switch off the engine and remove the ignition key Apply the flywheel brake Put the machine into operation only if all protective devices are attached and in proper working order If dangerous situations arise switch off the ...

Page 175: ...owering by moving the shut off valve on the left side of the machine Risk of injury when attaching or removing the cutters The blades should only be touched with suitable gloves Pos 32 6 3 BA Einstellungen Schneidwerk Allgemeines Schneidwerk BigPack ohne Blindmesser 91 mod_1326705764014_78 docx 780502 1 10 2 1 General The Big Pack XC has a cutting system with a cutting cylinder and fixed blades Cu...

Page 176: ...ng on Big Pack 890 XC 0 8 8 or 16 blades Big Pack 1270 XC 1290 XC 12130 XC 4x4 0 13 13 or 26 blades Pos 32 6 6 BA Einstellungen SchneidwerkSchnittlänge Tabelle durch Messerbestückung BigPack HS Baureihe 2013 10 18 09 32 22 62 mod_1299594560312_78 docx 573378 23 1 Table cutting length depending on blade equipping Cutting length mm Number of blades Deployed blade compartment BP 890 BP1270 BP1290 BP ...

Page 177: ...changing Effect Severe injuries to fingers and hands Wear protective gloves to remove install blades Pos 32 6 12 BA Einstellungen Schneidwerk Messerwechsel allgemein Big Pack 20 mod_1238595529135_78 docx 223928 2 1 Blades are changed on the right and left side of the machine Jobs on the right hand side of the machine are described below The same applies for the left hand side of the machine Pos 32...

Page 178: ...it display or on the machine buttons until the cutting system is lowered all the way down Remove the ignition key and turn off the electrical system on the control unit Apply the flywheel brake Secure the tractor and machine against rolling CAUTION Spring pressure is acting upon the key Effect Risk of injury When shifting the blade control system from position II to position I be careful of the sp...

Page 179: ...ffect Damage to the cutting system Make sure that both cutting system halves are orderly retracted and locked before raising the cutting system Pos 32 6 19 BA Einstellungen Schneidwerk Messerwelle entriegeln Big Pack HS Baureihe 91 mod_1326707611619_78 docx 780900 2 1 10 3 1 Unlocking the blade shaft Fig 114 Unlock the locking lever 5 position II The blades 6 can now be removed vertically upward w...

Page 180: ...et tray be extremely dirty clean it before lifting Remove blockage Raise the cutting system with the tractor hydraulics with the comfort electronics system Activate the tractor hydraulics and hold down Lift blade bar on the control unit display or on the machine buttons until the cutting system is lifted all the way Pos 32 6 22 BA Einstellungen Schneidwerk Bei Ausführung Medium Elektronik muss der...

Page 181: ...flap pressure The pressure can be metered directly from the display of the control unit An additional pressure gauge 1 for metering the baling pressure is located on the left side of the machine under the side hood on the pressure limitation valve Note Retaining the baling pressure when the control unit medium comfort is switched off In order to conserve the baling pressure in the bale channel cha...

Page 182: ...rwards open the bale channel chamber To this 10 6 1 1 Medium design Fig 117 Note The shut off valve 1 is used to release the bale channel chamber The machine is in the working position in setting a To release the bale channel chamber use position b tank return If the shut off valve is in position b it is not possible to build up pressure Bring shut off valve for releasing the bale channel chamber ...

Page 183: ...unit red4 Open shut off valves 4 and 5 Tighten the safety sleeve 2 and move the control lever 3 to position a or b Position a The bale ejector 1 moves forward Position b The bale ejector 1 moves back Note After the bale is ejected it is essential to move the bale ejector to the forward position again To do this move the control lever 3 to position a as described above Finally close the shut off va...

Page 184: ...696 2 1 The operating control device is located on the rear left side of the machine on the yoke The roller chute 1 is activated by the front control lever 5 in the Medium electronics design To do this Activate the control unit red 4 Release the mechanical lock on the roller chute Open the shut off valve 3 To deploy the roller chute 1 tighten the safety sleeve 4 and move the lower control lever 5 ...

Page 185: ...isplay Fig 120 When the end of the twine is reached or the twine has been torn the stretching twine tensioners 1 come to rest on the rotation bracket 2 An audio warning signal is sounded on the control unit An error message will appear in the display Note To turn off the audio warning signal while twine is being fed in follow the instructions describing comfort operation in the section entitled Al...

Page 186: ...around the knotter hook The needle has not caught the upper strand of twine twine will not be cut through The knot has been left hanging on the knotter hook after the tying is complete one twine motion indicator remains down longer than the other The twine motion indicators are staying down Twine tension is too low The upper twine strand is torn The knotter hook has not tied a knot Pos 32 21 BA Be...

Page 187: ...th the Medium version the last bale must be baled manually before it is ejected while the machine is at a standstill Fig 123 To do this Swivel the safety lever 2 down Move the lever 3 back to trigger the tying process Then move the needles upward to the knotter and back manually on the flywheel in the working direction or by turning on the PTO Pos 32 25 BA Bedienung Großpackenpresse Bindevorgang v...

Page 188: ...ch 1 Pos 32 31 BA Bedienung Großpackenpresse Antriebe Hauptantrieb Nockenschaltkupplung Bild HS Baureihe 91 mod_1326725641366_78 docx 781358 2 1 Fig 125 BiG PACK 890 1270 1290 BiG PACK 1290HDP BiG PACK 4x4 Pos 32 32 BA Bedienung Großpackenpresse Antriebe Hauptantrieb Nockenschaltkupplung 20 mod_1238753502340_78 docx 225115 22 1 BiG PACK 890 1270 1290 There is a cam type clutch 2 on the back of the...

Page 189: ...ureihe 92 mod_1326725891000_78 docx 781386 2 1 10 12 Feed packer drum drive The drive of the feed packer drum is located on the left side of the machine The gearbox is protected by a spring loaded ratchet clutch Fig 127 BiG PACK 890 1270 1290 BiG PACK 4x4 Note As soon as the ratchet clutch responds stop the tractor and reduce the speed until the machine has cleared itself again After the fault is ...

Page 190: ...r message appears in the display of the control unit Pos 32 40 BA Bedienung Großpackenpresse Antriebe Pick up Antrieb bei Ausführung mit Schneidwerk BP 4x4 136 mod_1353061768194_78 docx 1213711 3 1 10 14 Pick Up Drive For the XC Cutting System Version Fig 129 The pick up is driven on the right hand side of the machine via the lower cutting system gearbox A PTO shaft transmits the torque through an...

Page 191: ...ng responds stop the tractor and reduce the speed until the machine has cleared itself again The overload coupling now automatically resumes its work An error message appears in the display of the control unit Pos 32 45 BA Bedienung Großpackenpresse Ballenbremse Ballenbremse 90 mod_1323357448359_78 docx 770823 1 10 16 Bale brake Only in connection with bale scale b a 1 BPHS0068 Fig 131 The bale br...

Page 192: ...off the P T O shaft Switch off the engine and remove the ignition key Apply the flywheel brake Secure the machine against rolling away with wheel chocks and by applying the parking brake Put the machine into operation only if all protective devices are attached and in proper working order If dangerous situations arise switch off the P T O shaft immediately and bring the machine to a stop Never all...

Page 193: ...es of the baler The preparations and insertion of the twine must be accomplished with machine at standstill Switch off tractor P T O shaft Switch off tractor engine Fix the flywheel in place mechanically Secure the knotter shaft by moving the safety lever 1 Pos 34 7 BA Einstellungen Großpackenpresse Bindegarn einfädeln Knoterwelle sichern HS Baureihe 71 mod_1305873545803_78 docx 641641 3 1 Secure ...

Page 194: ...ngen Großpackenpresse Bindegarn einfädeln Alte AusführungenBindegarn einlegen I II Einfachknoter 20 mod_1239010466722_78 docx 227068 2 1 1 Lead the beginning of the twine of the twine roll I over the eye through the upper twine brake in the twine box 2 Connect the end of the twine of twine roll I and the beginning of the twine of twine roll II by a reef knot Pos 34 15 BA Einstellungen Großpackenpr...

Page 195: ...4x4 92 mod_1326727574239_78 docx 781500 1 Big Pack 1270 1290 4x4 right side Big Pack 1270 1290 4x4 left side Fig 134 Pos 34 23 BA Einstellungen Großpackenpresse Bindegarn einfädeln Alte AusführungenBindegarn Unterfaden einfädeln Doppelknoter Text 20 mod_1239083711133_78 docx 228280 32 1 Thread the lower twine coming through the lower twine eye 1 of the twine box through the eyes 2 on the frame Fro...

Page 196: ...able point this could for example be the hinge pin of the upper tension flap Note Attach the upper twine in a way that there is tension on the tension arm 6 Note If the bale compressor is empty the upper and lower twine strands can be knotted with each other in the middle of the bale chamber make sure that the tension arm 6 is tensioned In case the bale channel chamber is filled it is also possibl...

Page 197: ...ong holes of the needle yoke align then with the needle slots in the bale channel chamber floor and fasten them in place with the screws 2 Trigger the tying process manually with machine at a standstill Turn the needle yoke manually on the flywheel in working direction upwards until the needles are taken up into the needle slots of the baling ram Tighten the flywheel brake to lock the needles in t...

Page 198: ... make adjustments with the twine threaded in Trigger the tying process manually with machine at a standstill Turn the needle yoke on the flywheel manually upwards into working position until the lower roll in the needle tip is located above the cleaners 6 of the tappet 2 I Tighten the flywheel brake to lock the needles 4 in this position Note The distance a from the lower edge of the needle roll t...

Page 199: ... between the upper edge of the drive disc 2 and the mid point of the lower roll on the needle point should be at least b x mm with twine If the setting is not correct it should be corrected by shortening or lengthening the needle connecting rod 3 The needles should not touch the cleaners 6 of the tappet 2 in their highest position Pos 34 37 BA Einstellungen Großpackenpresse Nadeleinstellungen Ober...

Page 200: ...otter and Upper dead point of the needles Rest position The crank arm 1 and the needle connecting rod 2 are aligned in the extended position can be identified when the trigger roller 3 is in the recess in the knotter gear Manually rotate the flywheel mass in the direction of operation until the needle yoke reaches the rest position 3 4 5 8 10 9 Y Z X 7 6 1 2 Fig 138 Basic setting in rest position ...

Page 201: ... the overrun brake Tighten the screw connections 6 Tighten the nut 8 to pre tension the spring until the spring length Y 85 mm length of spring alone without washer Set the counter nuts 9 of the clamping screw to a dimension of Z 7 mm relative to the U profile 10 and secure with the second nut Note Once the adjustment is complete tighten all the screws again to prevent the overrun brake from being...

Page 202: ...the bale channel floor Block the needles in this position and apply the flywheel brake The dimension a baling ram front edge to needle tip must be 60 90 mm If this is not the case Note Set dimension a only in baling direction of the baling ram 2 see arrow in fig Remove drive cardan shaft from the knotter gear Manually rotate flywheel mass baling ram moves in baling direction until dimension a 60 9...

Page 203: ... done by lining up on the ends of the upper needle shaft with shim rings Pos 34 46 BA Einstellungen Großpackenpresse Nadeleinstellungen Kontrolle der Einstellung Obernadel 21 mod_1239167533580_78 docx 230269 3 1 11 5 1 Checking the setting of the upper needle Trigger the tying process manually with machine at a standstill Note When manually triggering the tying process make sure that there is tens...

Page 204: ... bar double knotter Fig 141 For the double knotter the setting of the twine bar should be made with the second knotting To do this Trigger the tying process manually with machine at a standstill Turn the needle yoke manually on the flywheel in working direction upwards and complete the first knot closing knot Move the flywheel manually onwards until the twine bars swivel over the channel slots for...

Page 205: ...l Manually rotate the needle yoke on the flywheel mass upwards in the direction of operation until the upper needle 1 lifts slightly Tighten flywheel brake block the needles in this position Loosen the screw 2 on the knotter and swing the knotter up Loosen nut 3 completely to release the spring tension 4 Check that the tip of the twine bar 5 when swung to and fro by hand does not touch the upper n...

Page 206: ...n the direction of operation until the lower needle 7 needle yoke is just in front of the twine driver 8 and the twine bar 5 switches Apply the flywheel brake Loosen the screw 2 on the knotter and swing the knotter up Check that the tip of the twine bar 5 when swung to and fro by hand does not touch the lower needle 7 If the tip of the twine bar 5 touches the lower needle 7 re adjust the twine bar...

Page 207: ...dle yoke is in the rest position i e the crank arm 1 and the needle connecting rod 2 are in the extended position Apply the flywheel brake to block tying in this position Manually press twine bar 3 on the tip towards the channel slot In this position the side distance a between the tip of the twine bar and channel slot must be a 7 12 mm If this is not the case Loosen counter nuts 4 and screw 6 on ...

Page 208: ...ero position for the tying Pre tension the twine bar shaft spring 1 until dimension a is 220 mm between the eyes of the spring 1 Pos 34 59 BA Einstellungen Großpackenpresse Garnriegel Einstellung der Knoterwellenbremse 22 mm 24 mod_1240987674977_78 docx 241423 3 1 11 6 3 Setting the knotter shaft brake Fig 146 Pre tension the springs 1 on the knotter shaft brake until dimension a is approx 22 mm P...

Page 209: ... in the twine strand A pretension of the twine strand that is too high may cause knotter errors and place too heavy a load on the components involved Pos 34 62 BA Einstellungen Großpackenpresse GarnbremseGarnbremse einstellen Bild 2013 10 18 10 30 43 24 mod_1240994730258_78 docx 241576 3 1 Fig 148 Pos 34 63 BA Einstellungen Großpackenpresse Bindegarn einfädeln Doppelknoter 20 mod_1239010038066_78 ...

Page 210: ...g to the side Testing the twine tension Tie the cord 1 onto a spring balance The spring balance has to indicate 100 120 N shortly before the cord slips through You can increase the tension by turning the wing nut 5 tighter To reduce the tension loosen the wing nut The dimension X is based on the tying twine selected and must be determined in each individual case by testing in the twine strand A pr...

Page 211: ...s manually with machine at a standstill 3 Turn the needle yoke manually on the flywheel in working direction upwards until the needles reached their upper dead point refer to chapter Upper dead point of the needles 4 Tighten the flywheel brake to lock the needles in this position 5 Pull the twine about 200 mm out of the needle and cut it 6 Pull the strand of twine slowly and evenly until the twine...

Page 212: ...the flywheel brake Engage parking brake Place wheel chocks under the wheels to block the machine Secure knotter shaft against unintentional release of the tying with the safety lever Pos 34 72 BA Einstellungen Großpackenpresse Knoter Bindevorgang sperren HS 71 mod_1305874619804_78 docx 641669 3 1 11 8 1 Locking the tying process 1 2 2 a b BPHS0059 b a 1 Fig 151 The knotter shaft must be secured du...

Page 213: ...Einstellungen Großpackenpresse Knoter Doppelknoter Knüpferhaken Doppelknoter Bild 24 mod_1241099865006_78 docx 243331 1 11 8 4 Knotter hook double knotter Fig 152 Pos 34 75 3 BA Einstellungen Großpackenpresse Knoter Knüpferhaken Text Doppelknoter Einfachknoter Raspe 47 mod_1285046930718_78 docx 455408 1 The knotter tongue 5 of the knotter hook 2 is tensioned by the leaf spring 3 on the closer 1 If...

Page 214: ...e indentation on the twine driver 5 is positioned too far forward clockwise the twine cannot be snagged by the twine driver as it is being guided along by the needle On the other hand if the indentation on the twine driver 5 is positioned too far back anticlockwise the twine strand may become wound up on the knotter hook or it may not be possible for it to be snagged by the knotter tongue Setting ...

Page 215: ...twine that is selected all require different settings which have to be determined by trial and error under actual working conditions To do this Loosen the counter nut 3 Ensure stronger or weaker pre tensioning of the twine retainer spring 2 with screw approx half a turn Tighten the counter nut 3 Note The twine retainer should only clamp the twine securely enough so that it is not pulled out of the...

Page 216: ...hook tip should be a 15 to 18 mm in the blade lever dead centre point The blade lever has reached the dead centre when the blade lever roller has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine strands the designated area I must be smoothed and rounded to prevent the twine from tearing The blade lever must be replaced as soon as there ...

Page 217: ...ngs 217 Pos 34 77 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 3 1 This page has been left blank deliberately Pos 34 78 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 218: ...2 mod_1370430153723_78 docx 1478090 3 1 11 9 1 Setting the baling ram blades A precise setting of the baling ram blades is necessary for the underside of the big bales to have a smooth surface Pos 34 79 6 BA Einstellungen Großpackenpresse Presskolbeneinstellung Einstellung der Preßkolbenmesser BP 890 BP 1270 Einstellung der Preßkolbenmesser BP 890 BP 1270 BP 1290 172 mod_1370430636701_78 docx 1478...

Page 219: ...llung Seitliche Einstellung des Kolbens 24 mod_1241423485915_78 docx 243786 3 1 11 9 3 Lateral setting of the plunger Fig 159 The baling ram must be aligned in the centre of the bale channel chamber Make sure that the plunger moves freely and does not scrub against the fixed scrapers in the bottom of the channel and below the knotter mechanism To align the plunger laterally the plunger 2 can be mo...

Page 220: ...38946359_78 docx 968152 1 Fig 160 1 Packer 2 Baling ram 3 Plunger rod 4 Packer strip 5 Feeder strip 6 Inspection window 7 Packer coupling 8 Packer gearbox 9 Chain coupling 10 Transfer gearbox 11 Main gearbox 12 Flywheel a Extended position rear dead point Pos 34 79 16 BA Einstellungen Großpackenpresse Presskolbeneinstellung Raffer zum Preßkolben Vorgehensweise 4x4 107 mod_1334641400082_78 docx 968...

Page 221: ...the baling ram unless the following components have been removed Packer coupling 7 packer gearbox 8 chain coupling 9 Transfer gearbox 10 or removal of the drive train between transfer gearbox and main gearbox 11 Procedure Check that packer coupling has engaged Move VFS system to zero position see Settings section Zero position Move packer strip into position see Settings section Moving packer stri...

Page 222: ...stellung Raffer einstellen Big Pack 4x4 Bild 74 mod_1308730701649_78 docx 657415 1 6 6 5 4 BPHS0102 Fig 162 Pos 34 79 20 BA Einstellungen Großpackenpresse Presskolbeneinstellung Einstellung Raffer BigPack 4x4 T1 74 mod_1308730763196_78 docx 657473 3 1 11 10 3 Moving packer strip into position Manually rotate the packer in the direction of rotation by turning the flywheel until the large packer str...

Page 223: ...box are in alignment Apply the flywheel brake Position the chain coupling roller chain 14 and secure it Attach guard 13 to the chain coupling Remove the mounting lever Checking setting Release the flywheel brake Using the flywheel manually move machine through one complete revolution in the direction of operation until the plunger rod 3 is in the extended position a rear dead point The large rolle...

Page 224: ...te zu Preßkolben prüfen 108 mod_1334667778565_78 docx 969128 1 11 10 5 Checking feeder strip relative to the baling ram WARNING Unexpected movement of the packer Effect Injuries to hands or fingers or the machine cannot be operated perfectly Do not make any settings check dimension b only Fig 164 ...

Page 225: ...he dimension a 300 mm measured between counter blade edge 1 and baling ram 2 Apply the flywheel brake Measure dimension b measured between counter blade edge 1 and tip of the feeder strip 3 Dimension b must be between 175 and 205 mm If this is not the case set the packer relative to the baling ram see Settings section Setting packer relative to the baling ram Pos 34 80 BA Seitenumbruch 0 mod_11961...

Page 226: ...PACK 4x4 Baugruppenbeschreibung VFS System Bild 4x4 mit Legende 107 mod_1334228284309_78 docx 965110 1 1 2 3 8 9 4 5 7 10 12 13 14 15 11 6 Fig 165 1 Feeler rocker 2 Threaded rod 3 Set screw 4 Anvil 5 Grooved ball bearing 6 Trigger cam disc 7 Cam disc 8 Roller zeroizing device 9 Zeroizing device 10 Stop 11 Packer tray 12 Slotted brake jaw 13 Brake plate 14 Spring triggering sensitivity 15 Spring ze...

Page 227: ...g Text 107 mod_1334228023918_78 docx 965054 1 Note The feeler rocker 1 has been installed in position 3 at the factory CAUTION Damage to the machine Never move the threaded rod 2 into the bore b otherwise the machine will be damaged The VFS system must be adjusted if the bale channel chamber does not fill up sufficiently the filling of the bale upwards must be improved the overload coupling of the...

Page 228: ...te The zero position has been correctly set when the anvil 4 is positioned on the set screw 3 the middle of the roller of the grooved ball bearing 5 is positioned B 10 mm from the tip of the trigger cam disc 6 on the trigger cam disc the feeler rocker 1 is C 10 15 mm from the edge of the packer tray 11 Check settings and if required correct as follows Adjust the set screw 3 until the middle of the...

Page 229: ...r Bild 107 mod_1334225165147_78 docx 964828 1 Fig 168 Pos 34 81 14 BA Einstellungen Großpackenpresse Variables Füllsystem VFS BiG PACK 4x4 Nullsteller Feder Text 107 mod_1334225201961_78 docx 964856 1 The spring 15 is adjusted in the zero position see Settings section Zero position The spring has been set to A 185 mm at the factory Check and if required adjust dimension A Pretension the spring 15 ...

Page 230: ...ducing the spring tension Unscrew the screw joint 16 Reduce dimension C reduce spring tension Increase dimension C increase spring tension Tighten the screw connection 16 Pos 34 81 19 BA Einstellungen Großpackenpresse Variables Füllsystem VFS BiG PACK 4x4 Auslöseempfindlichkeit Hinweis wann die Tastschwinge versetzt werden muss 172 mod_1370434630327_78 docx 1478555 3 1 hten the screw connection 16...

Page 231: ... 231 Pos 34 81 22 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 34 81 23 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 3 1 ...

Page 232: ...threaded rod Position of stop 1 535 mm 1 2 535 mm 2 3 539 mm 3 4 547 mm 4 Pos 34 81 26 BA Einstellungen Großpackenpresse Variables Füllsystem VFS BiG PACK 4x4 Tastschwinge versetzen Bild BiG PAck 4x4 107 mod_1334224376257_78 docx 964603 1 Fig 170 Pos 34 81 27 BA Einstellungen Großpackenpresse Variables Füllsystem VFS BiG PACK 4x4 Tastschwinge versetzen Hinweis 1 107 mod_1334224608802_78 docx 96463...

Page 233: ...ion of the feeler rocker see table Check zero position see Settings section Zero position Check spring of the zeroizing device and if required adjust see Settings section Adjusting spring of the zeroizing device Check and if required adjust triggering sensitivity see Settings section Adjusting triggering sensitivity Check stop for feeler rocker and if required adjust see Settings section Adjusting...

Page 234: ...he feeler rocker are outside a the packer tray 11 Check that the feeler rocker can still be pulled back manually by E approx 2 mm before the feeler rocker hits the stop 10 Note If the tines 18 penetrate the packer tray when the VFS system is actuated correct the length of the threaded rod until the tines are outside the packer tray If the feeler rocker cannot be pulled back the stop 10 is blocking...

Page 235: ...em has been actuated the tines of the feeler rocker must be outside the packer tray Checking the absorbing mechanism Manually move the packer to the zero position by rotating the flywheel see Settings section Zero position Measure and note down dimension A between the edge of the anvil 4 and the brake plate 13 Pull the feeler rocker back the VFS system actuates Rotate flywheel until the grooved ba...

Page 236: ...le chute represents an extension of the bale channel chamber For big bales to be set down on the ground correctly the back edge of the bale chute must not be too high above the ground Otherwise the bales will be damaged when they are placed on the ground The inclination of the bale chute to the ground can be sued to adjust the length of the retaining chain 2 of the bale chute To do this adjust the...

Page 237: ... 15 Default Setting Working Height Setting Pos 34 90 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung Bild Big Pack 4x4 71 mod_1305803664850_78 docx 640783 1 Fig 175 Pos 34 91 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung 20 mod_1238577186541_78 docx 221681 3 1 The working height can be adjusted on the guide wheels 3 on either side of the pick up In order...

Page 238: ...usts the ground pressure of the guide wheels to the ground conditions Note Increase dimension a less ground pressure of the guide wheels Reduce dimension a more ground pressure of the guide wheels Set dimension a for both springs equally right and left sides of the machine To do this Open protective cover Use the nut 2 to increase or reduce dimension X Close protective cover Pos 34 94 BA Seitenumb...

Page 239: ...4556393201_78 docx 966224 2 1 The working height of the pick up can be manually limited downwards by moving the depth limiters 1 on both sides of the machine This makes it possible to drive the machine without guide wheels with the pick up in fixed position To perform a setting Open twine box only model BiG PACK 4x4 Open pick up guard 3 Remove the cotter pin 2 with washer By moving the depth limit...

Page 240: ...The roller crop guide 1 provides for the regulation during conveyance of the crop It provides for a continuous crop collection by the Pick up Adjust the height of the roller crop guides 1 so that the roller of the holding down device 2 continuously runs above the swath The height adjustment of the roller crop guide 1 can be made on the retaining chains 3 that are suspended on the support 4 on eith...

Page 241: ...8 2 1 12 2 Test run Pos 36 5 BA Sicherheit Gefahrenhinweise Mähwerke Gefahr Verwendung von nicht zugelassenen Ersatzteilen 0 mod_1196783037140_78 docx 14946 1 Danger Using non approved spare parts Effect Danger to life serious injuries or loss of warranty claims as well as exclusion of liability Use only authentic KRONE spare parts and accessories authorised by the manufacturer The use of spare pa...

Page 242: ...right and left side of the machine 12 3 2 Lifting Use a lifting traverse with a minimum load bearing capacity depending on the gross vehicle weight of the machine refer to chapter Introduction Identification Apply the flywheel brake Swivel the parking support parking jack into transport position Fold in roller chute bale chute Lift the Pick up Lock the coaster steering axle optional Make sure that...

Page 243: ...3 M 10 29 37 49 72 84 M12 42 64 85 125 145 M14 100 135 200 235 M14x1 5 145 215 255 M 16 160 210 310 365 M16x1 5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M 24x1 5 350 M 24x2 800 1150 1350 M 27 1100 1550 1800 M 27x2 1150 1650 1950 M30 1450 2100 2450 NOTE The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal s...

Page 244: ...head of the screw A Ø 5 6 8 8 10 9 12 9 MA Nm M 4 2 5 3 5 4 1 M 5 4 7 7 8 M 6 8 12 15 M 8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 NOTE The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head Pos 36 19 BA Wartung Muttern und Schrauben 50h ...

Page 245: ...l away from the working area Wear suitable work clothes to perform cleaning jobs with compressed air for example eye protection Pos 36 23 BA Wartung Großpackenpressen Reinigung 24 mod_1241505488117_78 docx 245479 3 1 The BiG PACK baler especially the knotter must be cleaned of chaff and dust after every use Under very dry working conditions the cleaning must be repeated several times a day The pac...

Page 246: ...he factory the spring has been preset 1 to a 100 mm Open the protective cover on the right side of the machine By tightening the nut 2 increase the tension of the spring 1 Close protective cover Pos 36 28 BA Wartung Antriebsketten Ketten Pick up Antrieb II bei Ausführung ohne Schneidwerk 107 mod_1334579399032_78 docx 967483 2 1 12 7 2 Pick up drive II a II Fig 180 Right hand side of the machine At...

Page 247: ...ring has been preset 1 to a 60 mm Open the protective cover on the right or left side of the machine Unscrew the counter nut 2 By screwing in the bolt 3 increase the tension of the spring 1 Secure the bolt 3 with the counter nut 2 Close protective cover Pos 36 30 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 32 1 ...

Page 248: ...fied tyre specialist When fitting tyres on the wheel rims the maximum pressure given by the tyre manufacturer must not be exceeded The tyre or even the wheel rim could explode and or burst If the tyre heels do not fit properly when the maximum permitted pressure is reached let out the air align tyres lubricate the tyre heels and pump up the tyre again Detailed information about how to fit tyres on...

Page 249: ...0 mod_1199956852616_78 docx 37365 22 1 12 8 2 Tyre air pressure Check the tyre pressure at regular intervals and refill if necessary The tyre pressure depends on the size of the tyres The values are listed in the table Pos 36 31 9 BA Wartung Reifen Großpackenpresse Reifen Luftdruck Tabelle BP 4x4 105 mod_1332915266893_78 docx 949332 1 Tyre identification Machine type BiG PACK Minimum pressure bar ...

Page 250: ...y a doctor who is familiar with this kind of injury serious infections could otherwise result Physicians who are not familiar with this area should consult appropriate information from a competent medical source Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement lines must comply with the requirements of the device manufacturer Ensure that all l...

Page 251: ...lter must be replaced at least once a year before the beginning of the season Note When the hydraulic oil is replaced the hydraulic cylinders must be retracted into the bale channel chamber flaps To do this Stop the machine Apply the flywheel brake Release the bale channel flaps with the comfort operation or the buttons on the machine make sure that the hydraulic cylinders of the bale channel flap...

Page 252: ...mod_1326884096807_78 docx 783111 1 1 2 5 3 4 EIN AUS Fig 184 Pos 36 41 6 BA Wartung Hochdruckfilter Filterelement wechseln 26 mod_1245841608710_78 docx 264205 1 Replacing the Filter Element Pos 36 41 7 BA Wartung Hochdruckfilter Ort Hochdruckfilter Bordhydraulik Arbeitshydraulik BiGPack 27 mod_1245907775757_78 docx 264401 1 The filter 6 of the on board hydraulic system is located in front of the t...

Page 253: ...ood next to the electronics box Note The adjustment depends on the hydraulic system of the tractor and must be made while there is no pressure in the machine Pos 36 43 5 BA Wartung Load Sensing Systemschraube 1 ganz herausdrehen 63 mod_1299739012796_78 docx 575371 1 Unscrew the system screw 1 as far as it will go for Tractor with an open constant current hydraulic system for additional information...

Page 254: ... 254 Pos 36 43 10 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 2 1 This page has been left blank deliberately Pos 36 43 11 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 23 1 ...

Page 255: ... Handbetätigung 27 008 228 0 Y18 Y19 Y8 Y20 Y4 Y7 Y6 Y5 Y1 Y2 Y17 Y3 Magnetventile Funktionen Funktionsschaubild Y4 Y5 Y8 Y6 Y7 Y3 Y20 Y18 Y17 Y19 Y2 Y1 Fkt 1Fkt 2 ON OFF n b Fig 186 Y1 Raise lower Y7 Y8 Cutting system Y2 Raise lower Y17 Start up aid Y3 Y4 Roller chute Y18 Y19 Parking jack Y5 Y6 Bale ejector Y20 Steering axle locked n a not assigned Pos 36 43 13 BA Seitenumbruch 0 mod_119617531122...

Page 256: ...lling the valves The manipulation of the valves must only be carried out from a safe position outside the range of the machine parts which are moved by the actuators Ensure that no persons animals or objects are within this danger zone Pos 36 43 17 BA Wartung Load Sensing Großpackenpresse Not Hand Betätigung Beispiele HS Baureihe 63 mod_1299751430828_78 docx 575507 3 1 To perform a function for ex...

Page 257: ...ng pressure Releasing the bale channel chamber Pos 36 45 4 BA Wartung Großpackenpressen Hydraulikanlage Bordhydraulik Hinweis Rändelschraube ganz herausdrehen 24 mod_1241613166065_78 docx 246845 1 Note After emergency manual activation has been performed the knurled head screw 2 must be completely screwed out again Pos 36 45 5 BA Wartung Großpackenpressen Hydraulikanlage Bordhydraulik Einstellen d...

Page 258: ...rgol SHF 46 Shell Tellus 46 Esso Univis N 46 Aral Vitan VS 46 on request Pos 36 47 5 Überschriften Überschriften 3 F J Füllmenge und Ölbezeichnung des Kompressors 17 mod_1236177427355_78 docx 201887 1 12 16 2 Oil quantities and designations for the compressor Pos 36 47 6 BA Wartung Großpackenpressen Technische Daten Füllmenge und Ölbezeichnung des Kompressors 17 mod_1236178607105_78 docx 201957 2 ...

Page 259: ...as 0 mod_1199973854491_78 docx 38215 1 Oil change For time intervals refer to chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the oil drain plug 2 Collect the used oil in a suitable drip pan Screw in the oil drain plug 2 Top up the oil 3 oil level up to inspection glass 1 Pos 36 47 10 5 BA Wartung Ölkontrolle_Wechsel Ölqualität Ölmenge siehe Kapitel 0 mod_1197007859486_78 docx...

Page 260: ... up the oil SAE 90 Screw the check screw 1 back in Pos 36 47 12 5 BA Wartung Ölkontrolle_Wechsel Ölwechsel_ALTÖlwechsel Version2 0 mod_1197016258486_78 docx 15884 1 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 1 oil level up to hole 1 Pos 36 47 1...

Page 261: ...w the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Pos 36 47 14 5 BA Wartung Ölkontrolle_Wechsel Ölwechsel_ALTÖlwechsel Version2 0 mod_1197016258486_78 docx 15884 1 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Sc...

Page 262: ...he oil SAE 90 Screw the check screw 1 back in Pos 36 47 16 5 BA Wartung Ölkontrolle_Wechsel Ölwechsel_ALTÖlwechsel Version1 Belüftungsfilter 0 mod_1197010026283_78 docx 15747 1 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 3 oil level up to hole 1...

Page 263: ...33 17 108 mod_1334842721055_78 docx 972495 1 Fig 192 Pos 36 47 18 5 BA Wartung Ölkontrolle_Wechsel Ölkontrolle_ALTÖlkontrolle SAE 90 0 mod_1197008973815_78 docx 15649 1 Oil level check For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Unscrew the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Pos 36 ...

Page 264: ...2 Fill oil 3 oil level up to hole 1 Screw the inspection screw 1 and ventilation filter 3 back in Pos 36 47 18 11 BA Wartung Ölkontrolle_Wechsel Ölqualität Ölmenge siehe Kapitel 0 mod_1197007859486_78 docx 15531 1 1 Oil quality oil quantity see Chapter Filling Quantities and Lubricant Designations for Gearboxes Pos 36 47 18 12 BA Wartung Umwelt Hinweis Entsorgen Lagern von Öle und Ölfilter Umwelt ...

Page 265: ... or damage to the machine Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services Only a machine with an intact brake system may be used for work in the field or for travelling on roads Irregularities or malfunctions in the brake system must be eliminated immediately No changes may be made to the brake system without t...

Page 266: ... reservoir 4 for knotter cleaning compressed air brake hydraulic brake is located on the right side on the twine box Pos 36 49 8 BA Wartung Druckluftbehälter Druckluftbehälter_Text 20 Betriebsstunden 0 mod_1200293406164_78 docx 39343 1 The compressed air reservoir stores the compressed air that is pumped by the compressor Therefore condensation water may settle in the compressed air reservoir duri...

Page 267: ...ng Bremsanlage Einstellung am Gestängesteller_BigPack 24 mod_1241614590081_78 docx 246921 2 1 Checking the adjustments on the linkage setter Fig 194 Every 200 operating hours Activate the linkage setter manually in the pressure direction The setting of the linkage setter must be changed if there is a clear path a of max 35 mm The setting can be made with the adjusting screw b of the linkage setter...

Page 268: ...cess pressure from the pneumatic system before starting to work Pos 36 49 14 3 BA Wartung Bremsanlage Pneumatische Bremszylinder Pneumatische Bremszylinder Bild 24 mod_1241617359784_78 docx 247068 2 1 Fig 195 Pos 36 49 14 4 BA Wartung Bremsanlage Pneumatische Bremszylinder Wartung der pneumatischen Bremszylinder ist nicht notwendig 24 mod_1241618432721_78 docx 247044 1 No special maintenance is re...

Page 269: ... compressor must be checked daily prior to use by means of the dipstick 4 Top up with oil engine oil SAE 20 if necessary The specification of the oil that is required is listed in the Technical data Note The suction air filter 6 must be cleaned at least once a day or several times a day in case of high dust load For heavy accumulations of dirt in the filter the aspiration port 7 can be placed dire...

Page 270: ...nd tractor against rolling Switch off the P T O shaft and uncouple it After the repair maintenance cleaning work or technical modifications are completed install all protective covers and safety devices properly again Avoid skin contact with oils greases cleaning agents and solvents Hydraulic liquids escaping under high pressure can cause severe injuries In the event of injuries or burns due to oi...

Page 271: ...l oil Bio lubricants ARAL Long term grease H On request BP Energrease LS EP2 DEA Glissando EP2 FINA Marson EPL 2A Shell Alvania Ep2 ESSO EGL 3144 Pos 36 54 9 BA Wartung Großpackenpressen Schmierung Schmierplan Abschmieren Text allgemein 24 mod_1241683749117_78 docx 247535 2 1 Lubrication points on the machine must be lubricated at regular intervals The position of the lubrication points and the lu...

Page 272: ...s of the universal shaft manufacturer Pos 36 54 17 BA Wartung Großpackenpressen Schmierung Schmierplan Laufrollen der Messerhebel abschmieren 24 mod_1241695903648_78 docx 247898 1 14 5 Lubricating the rollers for the blade lever Fig 199 Lower the cutting system with the tractor hydraulics with the comfort electronics system Activate the tractor hydraulics and hold down Lower blade bar on the contr...

Page 273: ...ts on the machine Pos 36 54 20 BA Wartung Großpackenpressen Schmierung Schmierplan Schmierstellen links Ausführung mit Schneidwerk XC Bild BP 4x4 Baureihe 71 mod_1306136233994_78 docx 642884 1 Left side of machine version with cutting system XC Fig 200 a For further information see chapter Lubricating the cardan shaft Pos 36 54 21 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 274: ...en Schmierung Schmierplan Schmierstellen rechts Ausführung mit Schneidwerk XC Bild BP 4x4 HS Baureihe 71 mod_1306137149849_78 docx 643001 2 1 Right side of machine version with cutting system XC Fig 201 Pos 36 54 23 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 2 1 ...

Page 275: ...ührung ohne Schneidwerk XC Bild BP 4x4 0 HS Baureihe 71 mod_1306137363289_78 docx 643088 1 Left side of machine version without cutting system XC 50h BPHS0066_1 250h 200h 50h a a Fig 202 a For further information see chapter Lubricating the cardan shaft Pos 36 54 25 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 33 1 ...

Page 276: ...te Ausführung ohne Schneidwerk XC Bild BP 4x4 HS Baureihe 71 mod_1306137669553_78 docx 643116 4 1 Right side of machine version without cutting system XC BPHS0067_1 50h 200h a Fig 203 a For further information see chapter Lubricating the cardan shaft Pos 36 55 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 4 1 ...

Page 277: ... blockage Pos 36 56 3 BA Wartung Zentralschmieranlage BEKA MAX Hinweis Im Display der erscheint eine Fehlermeldung 24 mod_1241765352135_78 docx 248451 22 1 Note An error message will appear in the display Pos 36 56 4 BA Wartung Zentralschmieranlage BEKA MAX Aufbau der BEKA MAX Fett Zentralschmieranlage 24 mod_1241765294885_78 docx 248427 2 1 Layout of the BEKA MAX grease central lubrication system...

Page 278: ...nsors Right Hand Side of the Machine BPHS0092 4 3 2 1 7 5 8 6 Fig 205 1 Knotter monitoring 3 Force sensor on left 2 Force sensor on right Controlling the force of pressure 4 Calibrations 5 Measurement 6 Bale ejector 7 Packer feed 8 Packer monitoring Pos 36 59 BA Wartung Großpackenpressen Sensoren Lage der Sensoren linke Maschinenseite BP 4 x 4 107 mod_1334573208771_78 docx 967152 4 1 ...

Page 279: ...14 8 Position of Sensors Left Side of Machine BPHS0093 5 6 1 2 3 4 12 11 9 8 7 Fig 206 1 Blade active 2 Upper blade bar 3 Bale channel flap pressure 4 Twine monitoring 5 Needle connecting rod 6 Setting down bales 7 Flywheel brake ...

Page 280: ...e lubrication 280 8 Pick up 9 Button Blade bar up Blade bar down 11 Button Bale ejector in Bale ejector out Bale chute up Bale chute down 12 Bale chute Pos 36 60 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 281: ... the sensor 1 must be a 2 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 2 mm is reached Tighten the nuts again Pos 36 63 BA Wartung Sensoren Namursensor d 30 mm a 5mm 0 mod_1199962520100_78 docx 37673 2 1 14 8 1 2 Namur sensor d 30 mm a BPXC0172 2 1 3 Figure 208 The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on ...

Page 282: ...nger to life injuries or damage to the machine Switch off the tractor engine remove the ignition key and engage the flywheel brake Secure the machine and tractor against rolling Switch off the P T O shaft and uncouple it After the repair maintenance cleaning work or technical modifications are completed install all protective covers and safety devices properly again Avoid skin contact with oils gr...

Page 283: ...nder tension Check all movable components such as deflector rollers joints tension rollers etc to make certain they move easily If necessary remove clean grease and remount If necessary replace with new parts Use only original KRONE replacement parts Disassemble the PTO shaft Lubricate the inner tubes and the guard tube with grease Grease the lubrication points on the cross joint and grease the be...

Page 284: ...ian immediately All other safety instructions must also be followed to avoid injuries and accidents Pos 38 11 BA Einlagerung Großpackenpresse Vor der Saisaon 17 mod_1236582596980_78 docx 205298 1 Before placing the machine into service again initiate the knotting process manually and run through the baler manually As you do so check the functionality of the knotter and the needles Clean the knotte...

Page 285: ...ig 209 The overload coupling is on the flywheel 3 To vent it release the nuts 2 on the overload coupling 1 until the disc spring 4 is released Turn the universal shaft manually around once Afterwards retighten the nuts crosswise until the setting dimension X 16 9 mm is set Pos 38 16 BA Einlagerung Großpackenpresse Überlastkupplung am Schwungrad BYPY 1290 HDP XC BP 12130 4x4 46 mod_1282044788109_78...

Page 286: ... Switch off the tractor engine remove the ignition key and engage the flywheel brake Secure the machine and tractor against rolling Switch off the P T O shaft and uncouple it Secure knotter shaft against unintentional release of the tying with the safety lever Activate the flywheel brake and fasten the flywheel in place After the repair maintenance cleaning work or technical modifications are comp...

Page 287: ...ing force Bale too tight 1 Reduce the pressing force Packer does not move 1 Overload coupling slips reduce the engine speed 2 Bring the tractor and machine to a stop and clear the blockage 3 Reduce travelling speed Pick up does not move 1 Overload coupling slips turn off P T O drive and clear blockage 2 Reduce travelling speed 3 Drive over the swath in the centre Cutting rotor and Pick up do not m...

Page 288: ... the function remaining bale ejector via the terminal until the escaping oil is free of bubbles Tighten the threaded pin M4 when the escaping oil is free of bubbles Attach plastic cover on the valve Y17 If the tractor does not start To do this Switch on the terminal Execute several functions one after another e g remaining bale ejector chute to release the hydraulic system Start the engine of the ...

Page 289: ...final position for example hydraulic parking jack bale ejector etc Cause Some tractors have a compensation bore hole on tractor side for Load Sensing function In combination with the comfort hydraulic block the tractor cannot build up the required hydraulic pressure Remedy Contact an authorized service technician as the compensation drill hole must be locked on tractor side to solve this problem P...

Page 290: ...ackenpressen Fehlerursache Knoterstörungen Doppelknoter allgemeiner Text 24 mod_1241779382291_78 docx 248957 1 Experience has shown that a majority of tying problems are the result of insufficient twine tension Check the twine path and twine tension before starting work The following list shows the most frequent malfunctions their cause and a note on how to eliminate them Otherwise reference is ma...

Page 291: ... if and when necessary 2 2 Cause Not enough twine tension on the lower twine strand Remedy Tighten the twine brake 1 by tightening the spring 2 by about one to two turns of the winged nut 3 removing any dirt deposits in all twine eyes 4 the twine brake 1 and on the swing angle 7 replace broken springs 2 twine tension springs 5 or worn twine eyes 4 replace broken or worn brake wheels 6 2 3 Cause Ho...

Page 292: ...rewdriver Undo nut 2 on the leaf spring 1 by about 60 Place the screwdriver 4 below the knotter tongue 3 and determine the newly set tension present by turning the screwdriver The knotter tongue 3 needs a slight minimum tension for this reason never undo completely BPXC0256 6 1 3 2 4 2 5 Cause Not enough twine tension on the upper twine strand Remedy Tighten the twine brake 1 by tightening the spr...

Page 293: ...ght resistance has to be noticeable when the blade lever passes over the knotter nib 2 3 1 4 BPXC0257 2 7 Cause Blade lever has axial play Remedy Tighten the nut 1 of the blade lever bolt 2 otherwise replace the blade lever 3 or the bearing sleeve of the blade lever bolt 2 8 Cause The extractor comb of the blade lever does not run over the centre of the knotter hook Remedy Adjusting the blade leve...

Page 294: ...turn the flywheel until the upper needle lifts Use a mounting lever 2 to align the upper needle 1 to the left by about 1 2 mm 4 2 Cause Twine driver disc starts working too late Remedy Put the twine driver disc forward by turning clockwise see chapter Settings double knotter Twine retainer Please ensure that the knotter needle makes contact to the knotter in the topmost position refer to chapter S...

Page 295: ... or fasten it in place again 6 3 Cause The tensioning arm does not work correctly Remedy Check the tensioning arm 2 for free space from top to bottom and align if and when necessary or place the central lubrication line 3 elsewhere 6 4 Cause Control unit in upper needle defective Roller is not following the cam disc The upper needle does not move down far enough Remedy Replace the roller 1 or ensu...

Page 296: ...ion springs are not working properly Remedy Ensure free room for the lower twine tension springs 5 Tighten the twine brake 1 by tightening the spring 2 by about one to two turns of the winged nut 3 7 2 Cause Not enough needle overrun in the upper dead point Remedy Check the needle setting refer to chapter settings Needle setting 7 3 Cause The twine bar is not working precisely or is adjusted incor...

Page 297: ...ion cf malfunction No 2 picture BPXC0256 8 2 Cause Lower twine tension spring broken or released Remedy Replace the spring or mount it securely again cf malfunction no 2 1 picture BPXC0254 8 3 Cause Insufficient twine tension on the lower twine strand Remedy Increase the tension cf malfunction no 2 1 picture BPXC0254 8 4 Cause Twine driver disc starts working too late Remedy Put the twine driver d...

Page 298: ...otter tongue 1 9 3 Cause Insufficient tension on the knotter tongue Remedy Increase the tension on the knotter tongue 1 To do this Tighten nut 2 on the leaf spring 3 by about 60 cf malfunction no 2 3 9 4 Cause Twine retainer springs too tight or Twine strands are cut through in the twine retainer Remedy Loosen the twine retainer spring setting To do this Undo the counter nut 4 Ensure weaker pre te...

Page 299: ...otter tongue 1 cf malfunction no 9 picture BPXC0267 10 2 Cause Incorrect twine tension Remedy Check the twine path To make the knot ends longer the lower twine tension should generally be increased first cf malfunction no 2 picture BPXC0254 In case this is not enough the upper twine tension must be increased 11 Twine is no longer threaded through the knotter needle but it is tied to the last bale ...

Page 300: ...e guide eyes 1 and replace the shear screw 2 on the needle connecting rod 13 The baler can no longer be operated via the terminal Cause Faulty operation or faulty connection for operation Remedy Unscrew the terminal cable from the socket 1 located to the left as seen in direction of travel on the metal cover close to the flywheel Connect the plug for emergency mode 2 to the socket 1 After 10 secon...

Page 301: ...sure is the blocked bearing Eliminate the blockage on the bearing Blockage in the distributor After you have loosened all outlets of the main distributor and or the subdistributors no lubricant leaks from the outlets The distributor is blocked Replace the blocked distributor If necessary the distributor can be cleaned if the following conditions are met The workplace must be clean Remove all tube ...

Page 302: ...787398_78 docx 147580 1 17 1 Hydraulic System Circuit Diagrams Pos 44 BA Anhang Großpackenpresse Bordhydraulik für Medium Elektronik HS Baureihe 2013 11 05 10 36 41 65 mod_1300345768375_78 docx 583336 2 1 17 2 On board Hydraulics for Medium Version Electronics 1 3 2 Fig 211 1 Main gearbox 2 Bale channel 3 Pressure limiting valve Pos 45 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 303: ...HS Baureihe 2013 11 05 10 45 16 65 mod_1300350576178_78 docx 583503 2 1 17 3 On board Hydraulics for Comfort Version Electronics 1 4 3 Löseventil 2 Fig 212 1 Main gearbox 2 Bale channel 3 Pressure limiting valve 4 Release valve Pos 47 BA Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 304: ...ctronics Fig 213 1 Start up aid 2 Main gearbox flywheel 3 Input block 4 Parking jack up down 5 Locking the steering axle 6 Blade bar open closed 7 Bale ejector deploy retract 8 Roller chute open closed 9 Pick up down up 10 Standard tractor hydraulics 11 Open ball valve only to use the bale ejector and the roller chute Close during baling process Pos 49 BA Seitenumbruch 0 mod_1196175311226_0 docx 4...

Page 305: ...electronics Fig 214 1 Start up aid 2 Main gearbox flywheel 3 Comfort block 4 Parking jack up down 5 Locking the steering axle 6 Blade bar open closed 7 Bale ejector deploy retract 8 Roller chute open closed 9 Pick up down up 10 Standard tractor hydraulics 11 Unscrew the system screw fully for constant flow Turn Power Beyond and LS all the way in Pos 51 BA Seitenumbruch 0 mod_1196175311226_0 docx 4...

Page 306: ...s 53 BA Anhang Großpackenpresse Schaltpläne Im Anhang finden Sie den die Schaltpläne zur Maschine 65 mod_1300357621479_78 docx 583741 1 You will find the electrical circuit diagram for the machine in the appendix Pos 54 Überschriften Überschriften 1 F J Index 108 mod_1334847480047_78 docx 972534 1 18 Index Ende der Liste für Textmarke Inhalt ...

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Page 327: ...ecking packer coupling 222 Checking the lighting system 166 Checking the setting of the upper needle 203 Checking twine bar 205 Cleaning 245 Cleaning the running rails 219 Comfort Hydraulic Block Diagram 255 Commissioning 49 Compressed Air Connections for the Compressed Air Brake 160 Compressed air reservoir 266 Compressor 269 Configuration Main Window 128 Connecting the hydraulic lines 153 Connec...

Page 328: ...14 Interconnecting the twine twine box 194 Introduction 12 ISOBUS operation 138 ISOBUS Short Cut Button 58 ISOBUS Terminal CCI 100 56 K Knotter 212 Knotter hook double knotter 213 Knotter shaft drive 189 L Ladder 40 Lateral setting of the plunger 219 LED strips 163 Length Adjustment of Big Bales 184 Lifting 242 Lifting the Pick up 164 Load sensing connection 159 Locking the tying process 212 Lower...

Page 329: ... Stickers on the Machine 36 Position of the General Information Labels on the Machine 38 Preparations for road travel 164 Presetting stop 227 Presetting threaded rod 227 Pressing force control with emergency manual activation 257 Pressure Sensors 121 Pretension of the twine bar shaft 208 PTO operation 32 PTO shaft 54 Purpose of Use 12 R Removing blockages 180 Re Ordering the Adhesive Safety and In...

Page 330: ...ion 301 Twine 185 Twine bar 204 Twine brake 209 Twine motion indicator upper twine double knotter 186 Tying unit 193 Tyres 33 248 U Unauthorised Conversion Modification and Spare Parts Production 34 Unlocking the blade shaft 179 Upper twine 196 Using the safety chain 161 V Variable filling system 226 VFS system 226 W Wheel chocks 43 173 Working floodlight 163 Working hydraulics for Comfort version...

Page 331: ......

Page 332: ...abrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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