background image

GB-3

D

GB

F

NL

I

E

Installation

 CAUTION

Please observe the following to ensure that the VG 
is not damaged during installation and operation:

– 

 Do not clamp the unit in a vice. Only secure the 
flange by holding the octagon with a suitable 

spanner. Risk of external leakage

.

–   Continuous operation at high temperatures 

accelerates the ageing of elastomer materials.

– 

Do not install or store the unit in the open air.

– 

 Check max. ambient temperature – see type 

label.

– 

 Check max. inlet pressure – see type label.

 

Installation position: black solenoid actuator in 
the vertical upright position or tilted up to the 
horizontal, not upside down. 

 

> 20 mm

 

The housing must not be in contact with masonry. 

Minimum clearance 20 mm (0.79").

 

> 20 mm

 

Sealing material and dirt, e.g. thread cuttings, 
must not be allowed to get into the valve housing.

 

Install a filter upstream of every system.

 

Use approved sealing material only.

 

Use a suitable spanner.

 

Ensure that there is sufficient space for installa-
tion and adjustment.

 

On VG 10/15 – 40/32, the inlet pressure p

u

 can 

be measured at the pressure test point.

p

p

u

p

d

 

On VG 40 – 65, the inlet pressure p

u

 and the 

outlet pressure p

d

 can be measured at the re-

spective pressure test point.

p

p

u

p

d

VG..R

2

3

1

4

Gas compression fittings

 

The seals in some gas compression fittings 

are approved for temperatures of up to 70°C 
(158°F). This temperature limit will not be ex-
ceeded if the flow through the pipe is at least 

1 m

3

/h (35.31 SCFH) of gas and the maximum 

ambient temperature is 50°C (122°F).

VG..F

2

3

1

3

Summary of Contents for VG 10/15-65

Page 1: ...on spare parts All technical changes are prohibited Only use OEM spare parts Transport On receipt of the product check that the delivery is complete see Part designations Report any trans port damage immediately Storage Store the product in a dry place Ambient tempera ture see Technical data Changes to edition 09 07 The following chapters have been changed Declaration of conformity Spare parts see...

Page 2: ...1 2 4 3 1 2 3 5 7 1 2 3 1 Housing 2 Solenoid actuator 3 Socket VG 10 15 65 Type code Code Description VG Solenoid valve for gas 10 15 65 Nominal diameter R F Rp internal thread Flange to ISO 7005 02 03 10 18 pu max 200 mbar pu max 360 mbar pu max 1 bar pu max 1 8 bar L N Slow opening quick closing Quick opening quick closing T Q K Mains voltage 220 240 V AC 50 60 Hz Mains voltage 120 V AC 50 60 Hz...

Page 3: ...ntact with masonry Minimum clearance 20 mm 0 79 20mm Sealing material and dirt e g thread cuttings must not be allowed to get into the valve housing Install a filter upstream of every system Use approved sealing material only Use a suitable spanner Ensure that there is sufficient space for installa tion and adjustment On VG 10 15 40 32 the inlet pressure pu can be measured at the pressure test poi...

Page 4: ... 10 3 To set the solenoid actuator to the correct posi tion loosen both Allen screws with a 3 mm Allen key until the solenoid actuator can be turned 2 1 5 6 4 7 8 9 10 VG with socket 2 1 5 6 4 7 8 9 10 1 N blue 2 LV1 black 11 Set the solenoid actuator to the correct position again and screw into place VG N 3 To set the solenoid actuator to the correct posi tion loosen the hexagonal nut cap on the ...

Page 5: ...ax 4 6 5 Open the solenoid valve 0 N2 1 5 x pu max 0 0 N2 1 5 x pu max 4 6 Pipeline leaking check the seal Checking for internal tightness 7 Close the solenoid valve N2 ca 6 mbar 0 0 N2 1 5 x pu max 0 0 8 10 9 After 60 seconds increase the text pressure to 1 5 x pu max N2 ca 6 mbar 0 0 N2 1 5 x pu max 0 0 8 10 Tightness OK open the pipeline Unit leaking remove the VG and return it to the manufactu...

Page 6: ...ved the gas filled space in VG 6 15 10 is opened Therefore check for internal tightness once the new actua tor has been installed see page 5 Tightness test 13 Tightness OK release the gas supply VG 10 15 65 N 3 To be able to remove the solenoid actuator loosen the hexagonal nut cap on the solenoid actuator N LV1 4 10 5 9 6 8 7 Slide the O ring approx 10 mm up 1 N blue 2 LV1 black 11 Screw the sole...

Page 7: ... start gas rate Maintenance CAUTION In order to ensure smooth operation check the tightness and function of the VG every year or every six months if operated with biologically produced methane 1 Disconnect the system from the electrical power supply 2 Shut off the gas supply Cleaning the strainer If the flow rate is correct see page 5 Tight ness test If the flow rate has dropped clean the strainer...

Page 8: ...ess see page 5 Tightness test Check electrical installations in line with local reg ulations pay particular attention to the PE wire Assistance in the event of malfunction WARNING Electric shocks can be fatal Before working on possible live components ensure the unit is dis connected from the power supply Fault clearance must only be undertaken by authorized trained personnel Unauthorized repairs ...

Page 9: ...mperature 20 to 60 C Storage temperature 20 to 40 C Safety valve Class A Group 2 pursuant to EN 161 Mains voltage 220 240 V AC 10 15 50 60 Hz 120 V AC 10 15 50 60 Hz 24 V DC 10 15 Electrical connection of VG 6 15 10 plug with socket to EN 175301 803 Electrical connection of VG 15 40 32 plug with socket to EN 175301 803 cable gland PG 11 connection terminal 2 5 mm2 Electrical connection of VG 40 65...

Page 10: ...inue to use it until the next sched uled maintenance operation At this point these tests must be repeated If the product fails one of the aforementioned tests it must be replaced immediately This procedure applies to heating systems For thermoprocessing equipment observe national regu lations Designed lifetime based on date of manufac ture in accordance with EN 13611 EN 161 for VG Type Designed li...

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