AUMA PROFOX PF-M100 Operation Instructions Manual Download Page 1

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Control

Parallel

→

Profibus DP

Modbus RTU

Multi-turn actuators

PROFOX

PF-M25 – PF-M100

Assembly and commissioning

Operation instructions

Summary of Contents for PROFOX PF-M100

Page 1: ...Control Parallel Profibus DP Modbus RTU Multi turn actuators PROFOX PF M25 PF M100 Assembly and commissioning Operation instructions ...

Page 2: ...Mounting position 11 5 2 Ball handle to handwheel fit 11 5 3 Actuator mount to valve 11 5 3 1 Overview on coupling variants 12 5 3 2 Actuator with coupling mount 15 6 Electrical connection 15 6 1 Basic information 16 6 2 Terminal compartment open 17 6 3 Cable connection 19 6 4 Fieldbus cables connect 21 6 5 Terminal compartment close 21 6 6 External earth connection option 23 7 Commissioning 23 7 ...

Page 3: ...and maintenance 36 11 1 Preventive measures for servicing and safe operation 36 11 2 Maintenance 36 11 3 Disposal and recycling 37 12 Technical data 37 12 1 Technical data Multi turn actuators with integral actuator controls for open close and modulating duty 42 13 Spare parts 42 13 1 Multi turn actuators PF M25 PF M100 46 Index 48 Addresses 3 PROFOX PF M25 PF M100 Profibus DP Table of contents ...

Page 4: ...held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation Correct transport proper storage mounting and installation as well as careful commissioning Only operate the device if it is in perfect condition while observing these instruc tions Immediately report any faults and damage and allow for corrective measures Observe re...

Page 5: ...entially hazardous situation with a medium level of risk Failure to observe this warning could result in death or serious injury Indicates a potentially hazardous situation with a low level of risk Failure to observe this warning could result in minor or moderate injury May also be used with property damage Potentially hazardous situation Failure to observe this warning could result in property da...

Page 6: ...nd positions may be either by limit or torque seating AUMA part turn actuator PROFOX PF M50 Figure 1 PF M50 1 Push buttons 2 Position indicator 3 Screw plug 4 FOX EYE indication LED 5 Screw plug for manual emergency operation 6 Handwheel App and software Using the AUMA CDT software for Windows based computers notebooks or tablets and the AUMA Assistant App for Android based devices actuator data c...

Page 7: ... at moderate cost The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements Additional functions foster smooth asset management AUMA Assistant App The AUMA Assistant App enables commissioning configuration and diagnostics of AUMA actuators via Bluetooth usi...

Page 8: ... Torque range in direction OPEN CLOSE 6 Type of duty 7 Current type mains voltage mains frequency 8 Wiring diagram 9 Control 10 Permissible ambient temperature 11 Manufacturer name and address manufacturer logo 12 Data Matrix code 13 Speed range rpm 14 Nominal power and nominal current 15 Enclosure protection 8 PROFOX PF M25 PF M100 Name plate Profibus DP ...

Page 9: ...ed users to download order related documents such as wiring diagrams and technical data both in German and English inspection certificate and the operation instructions when entering the order number Serial number Actuator Table 2 Description of serial number example of 0520NS12345 NS12345 20 05 Positions 1 2 Assembly in week week 05 05 Positions 3 4 Year of manufacture 2020 20 Internal number for...

Page 10: ...nst falling down sliding or tilting Perform lift trial at low height to eliminate any potential danger e g by tilting 4 2 Storage Danger of corrosion due to inappropriate storage Store in a well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Long ter...

Page 11: ...Information The end position detection can be modified by rotating the handwheel even if the actuator is not mounted to a valve Therefore we recommend refraining from rotating the handwheel several times prior to mounting the actuator to the valve 5 3 Actuator mount to valve Corrosion due to damage to paint finish Touch up damage to paint finish after work on the device 5 3 1 Overview on coupling ...

Page 12: ...ition As standard the actu ator is supplied in end position CLOSED Recommended mounting position for butterfly valves End position CLOSED Recommended mounting position for ball valves End position OPEN Assembly steps 1 If required move actuator in same end position as valve using the handwheel 2 Clean mounting faces thoroughly degrease uncoated mounting surfaces 3 Apply a small quantity of grease ...

Page 13: ...t 3 Grub screw 4 Clamping washer and screw with curved spring lock washer Figure 9 Mounting positions for coupling Table 3 Mounting position of the coupling within fitting dimensions according to AUMA definition M100 M50 M25 Dimensions mm F10 F07 F10 F07 F05 F10 F07 F05 EN ISO 5211 4 5 4 5 3 3 3 3 3 3 X max 4 5 4 5 2 2 2 2 2 2 Y max 50 50 381 40 381 40 381 40 381 40 381 40 381 40 L max Thread with...

Page 14: ...bores line up 7 2 If required shift actuator by one tooth on the coupling 8 Fasten actuator with screws Information We recommend applying liquid thread sealing material to the screws to avoid contact corrosion 9 Fasten screws crosswise to a torque according to table Table 4 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 10 M6 24 M8 48 M10 82 M12 200 M16 392 M...

Page 15: ...l All output signals status signals must be supplied with the same potential Safety standards Safety measures and safety equipment must comply with the respectively valid national on site specifications All externally connected devices shall comply with the relevant safety standards for the place of installation Connecting cables Cable glands Reductions Blanking plug We recommend using connecting ...

Page 16: ...ces are to be connected Allot devices to different segments Connect segments using repeaters Install fieldbus cables at a distance of minimum 20 cm to other cables If possible fieldbus cables should be laid in a separate conductive and earthed cable tray Ensure absence of equipotential earth bonding differences between the indi vidual devices at fieldbus perform an equipotential earth bonding 1 50...

Page 17: ...ion Cable arrangement Cable arrangement depends on the number of cables connected in addition to the mains cable There are two options Figure 13 Cable arrangement 1 Cable arrangement for one mains cable and one fieldbus cable 2 Cable arrangement for one mains cable and two additional cables For better accessibility we recommend heeding the following order 1 If a signal cable is connected in additi...

Page 18: ...ns cable AWG 12 AWG 28 AWG 8 Connect signal cables in push in technology according to order related wiring diagram Information Only required if a signal cable is to be connected in addition to the fieldbus cable Figure 14 Connect signal cables Table 7 Terminal cross sections Cross section Wire type Designation max mm min mm 1 5 0 2 solid I O signal cable 1 5 0 2 flexible 1 5 0 2 flexible with wire...

Page 19: ...letely loosen screw Figure 15 PE connection Table 8 Terminal cross sections and tightening torques of PE connection Tightening torques Terminal cross sections Designation 1 2 2 2 Nm 1 0 6 mm 2 flexible with ring lugs 1 5 10 mm 2 solid with loops Protective earth connection PE 10 Connect fieldbus cables Refer to subsequent chapter 6 4 Fieldbus cables connect 1 Observe characteristics of topology us...

Page 20: ...ire with red terminal Table 9 Terminal cross sections Cross section Wire type Designation max mm min mm 1 5 0 5 solid Fieldbus cables 1 5 0 5 flexible 1 0 0 5 flexible with wire end sleeve without plastic sleeve AWG 16 AWG 20 AWG 5 If the actuator is the last fieldbus participant within the fieldbus segment Set termination resistor via AUMA Assistant App or AUMA CDT software Information As soon as...

Page 21: ...fully assemble cover to avoid pinching the cables 1 Clean sealing faces of cover 1 and housing 2 Fit cover 1 and fasten screws 2 evenly crosswise 6 6 External earth connection option Hazardous voltage due to insulating impact of powder coating Risk of electric shock Strip powder from actuator surface file down Connect all protective earth conductors Connect PE connection to external protective ear...

Page 22: ...ing torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross sections have to be identical 22 PROFOX PF M25 PF M100 Electrical connection Profibus DP ...

Page 23: ...tion CLOSED Indication for the end positions Position indicator setting No No Yes Indication end posi tion OPEN Yes Yes No End position CLOSED Type of seating Configuration of further parameters Yes Yes No End position OPEN Yes Yes No Tripping torque CLOSE Torque switching Yes Yes No Tripping torque OPEN page 27 Speed setting Yes Yes No Speed Speeds page 28 Fieldbus Yes Yes No Fieldbus address Fie...

Page 24: ...ction CLOSE via push button until complete valve closing The operation in direction CLOSE is signalled by the LED flashing in red 3 Once the desired end position CLOSED has been reached release the push button The LED continues flashing in blue for approx 10 seconds This time span al lows for end position setting 4 While LED is flashing in blue hold down push button for at least two seconds until ...

Page 25: ...ction OPEN via push button until complete valve opening The operation in direction OPEN is signalled by the LED flashing in green 3 Once the desired end position OPEN has been reached release the push button The LED continues flashing in blue for approx 10 seconds This time span al lows for end position setting 4 While LED is flashing in blue hold down push button for at least two seconds until th...

Page 26: ...mbol for OPEN 2 Position indication disc Risk of valve damage in case of incorrect selection of stem pitch Order position indicator suitable for the valve The position indication is auto adjusting during commissioning Upon delivery both the yellow position indication disc and the white end position indication ring are flush with the housing Figure 21 Delivery setting During first operation in dire...

Page 27: ...ssistant App or AUMA CDT Setting is made via a percentage within the range of 10 to 100 whereby 100 corresponds to the maximum actuator speed The speeds can be individually set for the following functions Standard speed for operations in directions OPEN and CLOSE and back parameter Motor speed 1 Alternative standard speed if different speeds are required for operation in dir ections OPEN and CLOSE...

Page 28: ...10 0 6 33 17 1 50 25 1 5 83 42 2 5 100 50 3 58 3 5 67 4 83 5 100 6 Table 13 Example values for M100 size setting Speed in of the maximum motor speed 25 W 50 W Output drive speed in rpm 10 0 15 10 0 3 33 17 0 5 67 33 1 100 50 1 5 83 2 5 100 3 7 3 2 Fieldbus Signals Feedback signals via fieldbus are defined by the GSD file Information If required download the GSD file General Station Description fro...

Page 29: ...r information on the feedback signals via fieldbus and the configuration of the parameters via fieldbus interface refer to Manual Device integration fieldbus Profibus DP 29 PROFOX PF M25 PF M100 Profibus DP Commissioning ...

Page 30: ...lockwise Drive shaft valve turns counterclockwise in direction OPEN Information Turning the handwheel during motor operation extends or reduces the operating time depending on the direction of rotation 8 2 Motor operation Valve damage due to incorrect settings Check the parameters configured in the factory prior to electrical actuator oper ation In case of deviations adapt the parameters according...

Page 31: ...ssistant App Functions Alternatively actuator operation is possible via the AUMA Assistant smartphone App The following table shows a functional overview of the AUMA Assistant App Description Function Display of all available warnings and faults including respective details Actuator diagnostics and detailed diagnostics Diagnostics Operation in direction of end positions Resetting the fault log Ope...

Page 32: ...ge over between fieldbus control and OPEN CLOSE via I O signals As standard the actuator is supplied with fieldbus and binary signals A binary input is used to define which source is active this means whether the actuator is controlled via fieldbus or via I O signals It is not possible to use both sources to active simultaneously For this the factory setting assigns the I O interface signal to the...

Page 33: ... direc tion CLOSE blinking in red The actuator runs in direction OPEN Operation in direc tion OPEN blinking in green Refer to Corrective action chapter Fault flashing in red fast Position indicator Mechanical position indicator Independent of power supply continuously indicates the valve position indicates whether the actuator is moving running indication indicates that end positions have been rea...

Page 34: ...in the Speed red pr end pos speed reduction prior to end pos ition section Overrun due to excessive speed Actuator exceeds the end position Adapt the speed reduction prior to setpoint position parameters to an extended speed reduction curve in the positioner menu or adjust optimally the parameters for the positioner Overrun due to excessive speed Actuator repeatedly corrects the set point position...

Page 35: ...irection of rotation does not match the controls direction of rotation Incorrect rotary direct Check movement at actuator No actuator reaction to operation commands within the set reaction time Fault no reaction Use AUMA Assistant App or AUMA CDT to visualise the individual signals by means of the Diagnostics menu If a memory overflow occurs reboot the actuator Otherwise please contact the AUMA Se...

Page 36: ...eaks and repair Dry device correctly and check for proper function 11 2 Maintenance Recommendation for grease change and seal replacement The gearboxes are virtually maintenance free Without visual grease leakage neither grease change nor seal replacement nor relubrication is required Recommendation for maintenance Generally after 4 to 6 years for modulating duty Generally after 6 to 8 years if op...

Page 37: ...lation class Via calculated temperature value Motor protection Yes at standstill with spring applied brake Self locking 1 27 turns stroke Standard Turns stroke 27 400 turns stroke Option Via hall sensors Limit switching Via electronic current measurement Tripping torques adjustable in 8 steps Torque switching Continuous indication Versions 1 9 turns stroke 9 14 turns stroke 14 27 turns stroke Stan...

Page 38: ...ductor output contacts per contact max 24 V DC 100 mA resistive load Outputs can be configured as required Standard assignment End position OPEN end position CLOSED collective fault signal 3 digital Outputs Status signals via I O Input signals Position feedback 0 4 20 mA load 500 Ω or 0 10 V No galvanic isolation Analogue output Auxiliary voltage 24 V DC max 40 mA for supply of control inputs with...

Page 39: ...ntrollers such as PLC PC DP master class 2 e g parts programming configuration tools DP slave e g devices with digital and or analogue inputs outputs such as actuators sensors Device type 32 devices without repeater with repeater expandable to 126 Number of devices Token passing between masters and polling for slaves Mono master or multi master systems are possible Bus access Cyclic data exchange ...

Page 40: ... reference profile Define tolerance range Perform comparative operation if re quired Values outside tolerance initiate a signal which is communicated as described above Actuator and valve In basic version the actuator monitors and records further figures and conditions The generated fault and warning sig nals are saved within the event log These signals can be configured as requested An overview i...

Page 41: ...sists of 25 turns in both directions OPEN CLOSE OPEN Open close duty Lifetime 1 8 million modulating steps Modulating duty The lifetime depends on the load and the number of starts A high starting frequency will rarely improve the modulating accuracy To reach the longest possible maintenance and fault free operating time the number of starts per hour chosen should be as low as permissible for the ...

Page 42: ...13 Spare parts 13 1 Multi turn actuators PF M25 PF M100 42 PROFOX PF M25 PF M100 Spare parts Profibus DP ...

Page 43: ... 0 Sub assembly External protective earth connection 541 0 Sub assembly Ball handle 542 1 Screw plug for end stop 544 0 Sub assembly Mechanical position indicator 553 0 Heater 557 0 I O board as option 658 0 Fieldbus board 659 0 Industrial Ethernet board 660 0 Sub assembly Lens 661 0 Sub assembly Screw plug for manual emergency operation 662 0 Sub assembly Screw plug for cable gland 663 0 Sub asse...

Page 44: ...44 PROFOX PF M25 PF M100 Profibus DP ...

Page 45: ...45 PROFOX PF M25 PF M100 Profibus DP ...

Page 46: ...cables 19 Flange size 9 FOX EYE 33 Further information 41 Fuse 15 G General Profibus DP interface data 39 GSD file 28 H Handwheel 11 I Indication lights 33 Input signals Potential 15 Inspection certificate 9 L LEDs indication lights 33 Lubrication 36 M Mains cable 17 Mains connection 15 Mains frequency 8 15 Mains voltage 8 15 Maintenance 4 36 36 Maintenance intervals 36 Manual operation 30 Mechani...

Page 47: ...gnal cable 17 Size 9 Spare parts 42 Speed 27 Speed range 8 Speeds 27 Standards 4 Status signals Potential 15 Storage 10 Supply networks 15 Support 36 T Technical data 37 Terminal compartment close 21 Terminal plan 15 Torque range 8 Transport 10 Type 9 Type designation 8 Type of duty 8 Type of networks 15 U User 31 User level 31 W Wire diameter fieldbus cable 16 Wiring diagram 8 9 15 Y Year of manu...

Page 48: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y009 172 003 en 2 20 For detailed information on AUMA products refer to the Internet www auma com ...

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