krom schroeder TC 1 Operating Instructions Manual Download Page 9

TC 1, TC 2, TC 3 · Edition 07.22

EN-9

 ?  Fault
 ! 

 Cause
  •   Remedy

 ?  Power LeD is permanently red.
 ! 

 There is over-/undervoltage. The TC performs a 

safety shut-down.

  •  Check the mains voltage. As soon as there is 

no longer over-/undervoltage, the TC returns 
to normal operating mode and the Power LED 
is green. It is not necessary to reset the device.

 ?  operating signal LeD   is permanently 

yellow. 

 ! 

 Safety interlock input signal is interrupted, no 

voltage at terminal 5. The tightness test is still 
being carried out. No enable signal is issued to 
the automatic burner control unit.

  •  Check safety interlocks.

 ! 

 Fuse F2 defective.
  •  Replace F2, see  page 9 (9.0.1 Replacing 

the fuse). 

 ?     LeD flashes yellow. 
 ! 

 Permanent remote reset. The remote reset signal 

has been active for more than 10 s.

  •  The warning signal is cancelled once the 

remote reset signal to terminal 11 has been 
removed.

 ?  operating signal LeD   is permanently red. 
 ! 

 Incorrect jumper/DIP switch setting.
  •  Correct jumper and DIP switch setting, see  

page 6 (7 Setting the measurement time) 
and  page 6 (6 Setting the test instant).
 

Then press the reset button. 

 ! 

 Internal error.
  •  Remove the unit and return it to the manufac-

turer for inspection.

 ?  operating signal LeD   flashes red. 
 ! 

 Too frequent burner start commands. The TC 

performs a fault lock-out. The start commands 
are limited to 5 x in 15 minutes.

 

As long as this limit is not exceeded, another start-

up attempt is possible after three further minutes. 
If a tightness test is completed, the counter which 
limits the number of start commands is reset.

  •  Then press the reset button.

 ! 

 Too many remote resets. More than 5 resets 

have been conducted within the last 15 minutes, 
either automatically or manually.

 ! 

 Consecutive fault caused by a previous fault 

whose actual cause has not been remedied.

  •  Pay attention to previous fault messages.
  •  Remedy cause. Then press the reset button.

 ?   

1

 or 

2

 LeD is permanently red. 

 ! 

 The valve is leaking. The TC performs a fault 

lock-out.

  •  Replace the valve.

 ! 

 Wiring of the TC to the valves is faulty.
  •  Start the program and observe the interspace 

pressure p

z

. The pressure must change during 

the TEST phase. Check the wiring. 

 ! 

 Inlet pressure p

u

 < 10 mbar. 

  •  Provide the min. inlet pressure of 10 mbar.

 ! 

 Interspace pressure p

z

 cannot be reduced. 

 ! 

 The volume downstream of the valve on the 

burner side must be 5 times higher than the 
volume between the valves and atmospheric 
pressure must prevail.

 ! 

 The measurement time t

M

 is too long. 

 ! 

 Adjust t

M

, see  page 6 (7 Setting the meas-

urement time). 

 ?   

1

 and 

2

 LeDs are permanently red. 

 ! 

 During the tightness test, the TC has determined 

that inlet valve 1 and outlet valve 2 have been 
reversed (fault lock-out).

  •  Check the wiring. Then press the reset button.

 ?  no LeD lit even though mains voltage ap-

plied.

 ! 

 Fuse F1 defective.
  •  Replace F1, see  page 9 (9.0.1 Replacing 

the fuse). 

9.0.1 Replacing the fuse

 

The fuses F1 and F2 can be removed for inspection.

 

Insert a screwdriver into the opening in the contact 
guard to prise out the fuse.

 1 

  Disconnect the TC from the electrical power sup-

ply.

 

Before opening the unit, the fitter should ground 
himself.

 2 

Unscrew the housing cover.

 3 

Remove fuse F1 or F2.

 4 

Check function of fuse.

 5 

Replace the fuse if defective.

 

When replacing the fuse, use only the approved 
fuse type, see page 10 (11.3 Electrical data). 

 

Restart the TC, see page 8 (8 Commissioning). 

Summary of Contents for TC 1

Page 1: ...r This unit must be installed and commissioned in accordance with the regulations and standards in force These instructions can also be found at www docuthek com 1 2 Explanation of symbols 1 2 3 a b c Action Instruction 1 3 Liability We will not be held liable for damage resulting from non observance of the instructions and non com pliant use 1 4 Safety instructions Information that is relevant fo...

Page 2: ...ype code TC 1C TC 2 TC 3 TC Tightness control 1C For attachment to CG 2 For quick opening individual valves 3 For quick or slow opening individual valves R Rp internal thread N NPT internal thread 05 pu max 500 mbar W Mains voltage 230 V AC 50 60 Hz Q Mains voltage 120 V AC 50 60 Hz K Mains voltage 24 V DC W Control voltage 230 V AC 50 60 Hz Q Control voltage 120 V AC 50 60 Hz K Control voltage 24...

Page 3: ... with proof of closure switch VCx S or VCx G Connect the TC to the inlet pressure connection pu and the interspace pressure connection pz of the inlet valve Ensure that connections pu and pz on the TC and the gas solenoid valve are not reversed TC and bypass pilot gas valve cannot be fitted together on the same side of the double block valve In the case of a VCx combination it is recommend ed to a...

Page 4: ...not reversed pz pz pd pu TC 3 R Rp TC 3 N NPT Use a 12 x 1 5 or 8 x 1 pipe for the pipe con nections pu pd pz 1 Mount TC 3 Only use approved sealing material to seal the pipe connections 2 Seal the unused connection pz on the TC using the sealing plug supplied 4 WIRING WARNING Risk of injury Please observe the following to ensure that no damage occurs Electric shocks can be fatal Before working on...

Page 5: ... glands are to remain closed with a plug Otherwise dirt or moisture can penetrate the housing 8 Wire as shown on the connection diagram For PE wire connection 5 PE terminals are available for forwarding They are designed as distributor terminals e g to connect the PE wires of the valves to the system PE connection to the system PE must be carried out wired by the user Connection diagram for TC 1 T...

Page 6: ...of malfunction Continue with page 6 7 Setting the measure ment time 7 SETTING THE MEASUREMENT TIME The measurement time tM can be set with a jumper in increments of 5 s to max 30 s tM is set to 30 s at the factory tM 5s 10s 15s 20s 25s 30s No jumper no function The operating signal LED is permanently red see page 8 9 Assistance in the event of malfunction The longer the measurement time tM the gre...

Page 7: ...ing the measurement time tM is available at www adlatus org Calculation example Qmax 100 m3 h pu 100 mbar VP VV L x VR 7 l QL 100 m3 h x 1000 1000 100 000 l h 1000 100 l h tM s 2 5 x pu mbar x VP l QL l h 2 5 x 100 x 7 100 17 5 s Set the next highest value in this example 20 s 7 5 Setting the measurement time on the device To set the calculated measurement time the jumper in the device must be rec...

Page 8: ...operating status In the case of untested valves the 1 and 2 LEDs are yellow There is mains voltage at terminal 1 and renewed test after switching off the voltage to termi nal 10 thermostat start up signal During the test the 1 and 2 LEDs will flash yellow 8 4 After the test The 1 and 2 LEDs are green Both valves are tight Mode 1 or Mode 3 the enable signal is issued via terminal 6 when voltage is ...

Page 9: ...oo many remote resets More than 5 resets have been conducted within the last 15 minutes either automatically or manually Consecutive fault caused by a previous fault whose actual cause has not been remedied Pay attention to previous fault messages Remedy cause Then press the reset button 1 or 2 LED is permanently red The valve is leaking The TC performs a fault lock out Replace the valve Wiring of...

Page 10: ... 60 Hz 230 V AC 15 10 50 60 Hz 24 V DC 20 Power consumption all LEDs green 5 5 W at 120 V AC and 230 V AC 2 W at 24 V DC TC 3 plus 8 VA for an auxiliary valve Fine wire fuse 5 A slow acting H 250 V pursuant to IEC 60127 2 5 F1 protection of valve outputs terminals 15 and 16 fault signal terminal 12 and supply of the control inputs terminals 2 7 and 8 F2 protection of safety interlock controller en...

Page 11: ...ion is subject to the surveillance proce dure pursuant to Regulation EU 2016 426 Annex III paragraph 3 Elster GmbH 14 3 SIL and PL Safety specific characteristic values see Safety manual Technical Information TC D GB F www docuthek com 14 3 1 Safety specific characteristic values for SIL and PL Mains and control voltage 120 V AC 230 V AC Diagnostic coverage DC 91 4 Mean probability of dangerous fa...

Page 12: ...ponding recycling centre Do not dispose of the unit with the usu al domestic refuse Do not burn the product On request old units may be returned carriage paid to the manufacturer in accordance with the relevant waste legislation requirements 2022 Elster GmbH We reserve the right to make technical modifications in the interests of progress The Honeywell Thermal Solutions family of products includes...

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