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KROHNE OPTIMASS 6000, Handbook

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KROHNE 

–

 Process instrumentation and measurement solutions

•

Flow

•

Level

•

Temperature

•

Pressure

•

Process Analysis

•

Services

Head Office KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]

©

 KROHNE 02/

2016 -

 4001

89400

4 - MA OPTIMASS

 600

0 R0

4 en

 - Su

bj

ect

 to ch

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The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

MA_OPTIMASS_6000_en_160222_4001894004_R04.book  Page 60  Tuesday, February 23, 2016  4:03 PM

Summary of Contents for OPTIMASS 6000

Page 1: ...ok Handbook Handbook Handbook KROHNE 02 2016 4001894004 MA OPTIMASS 6000 R04 en The documentation is only complete when used in combination with the relevant documentation for the signal converter MA_...

Page 2: ...isation of KROHNE Messtechnik GmbH Subject to change without notice 2 OPTIMASS 6000 www krohne com 02 2016 4001894004 MA OPTIMASS 6000 R04 en Copyright 2016 by KROHNE Messtechnik GmbH Ludwig Krohne St...

Page 3: ...ons 11 2 2 Nameplates 11 2 3 Dual Seal 11 2 4 Temperature differential and thermal shock 12 3 Installation 14 3 1 General notes on installation 14 3 2 Storage 14 3 3 Handling 15 3 4 Installation condi...

Page 4: ...device 27 5 4 Disposal 27 6 Technical data 28 6 1 Measuring principle twin tube 28 6 2 Technical data 30 6 3 Measuring accuracy 37 6 4 Guidelines for maximum operating pressure 37 6 5 Dimensions and...

Page 5: ...res conformity and the device carries the CE mark 1 3 Associated documents This handbook should be read in conjunction with relevant documents in relation to hazardous areas communications concentrati...

Page 6: ...l of the above materials can cause skin irritation throat and lung irritation eye irritation Install the meter so that water cannot get into the insulation case Water will damage the insulation materi...

Page 7: ...nd what is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on...

Page 8: ...rator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation or...

Page 9: ...artial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this s...

Page 10: ...of the flange Check that the specification on the flange is the same as your order Compact version 1 Mass flowmeter 2 Carton 3 Documentation 4 2 5 mm and 5 mm hex head tools 5 CD ROM and calibration c...

Page 11: ...MASS 6000F S50 LIQUID Pressure and temperature data Pressure and temperature data Pressure and temperature data Pressure and temperature data OPTIMASS 6000 6000F 6400C 200 C 230 C and 100 10000 kPa St...

Page 12: ...imary seal tube s fails leakage will occur from the burst disc Install the meter so that the burst disc is pointing away from personnel Regular maintenance of the burst disc Regular maintenance of the...

Page 13: ...ter than 100 C 212 F the temperature rise must be over a period of time Calculate the time required for the whole temperature rise using the table below These limits will provide a minimum calculated...

Page 14: ...ise above 85 C 185 F INFORMATION Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check...

Page 15: ...well maintained sling to lift the meter by the spigots 2 DO NOT lift the meter by the converter housing or the electronics stem 3 DO NOT lift the meter by the meter body 4 DO NOT lift the meter using...

Page 16: ...tions 3 4 1 Supporting the meter 1 Support the weight of the meter on the process pipework 2 DO NOT leave a long pipe run between the meter and the support This can cause damage to the meter especiall...

Page 17: ...rizontal mounting with flow running left to right 4 Avoid mounting meter with long vertical runs after the meter as it can cause cavitation Where the installation includes a vertical run after the met...

Page 18: ...g one above the other Avoid this method of installation where there is a two phase process flow or where the process fluid contains gas If this situation cannot be avoided please contact the manufactu...

Page 19: ...hin close proximity to each other The meters can be mounted either in series or parallel as shown 3 4 6 Flange connections Tighten the flange bolts evenly and in turn INFORMATION Where the meters are...

Page 20: ...that can be applied to the ends of the meter Refer to the table below for permitted forces Please refer to the table in the technical data section of this Handbook for the maximum end loadings 3 4 8...

Page 21: ...to allow self draining see illustration Cleaning fluids cleaning fluids should flow uphill with a velocity rate greater than 1 5 m s 5ft s If the process flow is downhill install a flow restrictor do...

Page 22: ...d with DN15 PN40 to EN 1092 1 or 1 2 ASME150 flange connections Connecting using the heating jacket Use rigid or reinforced flexible hoses to connect the heating jacket to the heat source The heating...

Page 23: ...arg at 230 C 145 psig at 446 F or 5 barg at 400 C 72 5 psig at 752 F CAUTION DO NOT remove these plugs The meter is factory sealed with a dry nitrogen gas fill and if moisture is allowed to enter the...

Page 24: ...lling the meter 3 4 15 Sunshades The meter MUST be protected from strong sunlight Zero calibration 1 Where the meter has been installed vertically install shut off valves either side of the meter to a...

Page 25: ...late DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe...

Page 26: ...ny problems INFORMATION For more precise information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention...

Page 27: ...UTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collec...

Page 28: ...two measuring tubes 1 a drive coil 2 and two sensors 3 and 4 that are positioned either side of the drive coil Meter from the side showing tube layout 1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Senso...

Page 29: ...oriolis effect causes a phase shift in the sine wave that is detected by the two sensors This phase shift is directly proportional to the mass flow Density measurement is made by evaluation of the fre...

Page 30: ...range 70 C 230 C 58 F 446 F Duplex Stainless Steel 100 200 Compact remote 200 barg 20 C 2900 psig 68 F temp range 50 C 230 C 58 F 446 F Design Basic System consists of a measuring sensor and a conver...

Page 31: ...All materials sizes 08 250 0 008 of nominal flow per 1 C 0 0044 of nominal flow per 1 F Pressure effect on mass flow rate Pressure effect on mass flow rate Pressure effect on mass flow rate Pressure e...

Page 32: ...ature range 200 40 C 328 104 F Standard temperature range hygienic connections Safe area 70 150 C 94 302 F Hazardous area 50 150 C 58 302 F Nominal pressure at 20 Nominal pressure at 20 Nominal pressu...

Page 33: ...Hastelloy C22 Backing flanges Stainless Steel AISI 316 316L 1 4401 1 4404 dual certified Bridge Stainless Steel AISI 316 316L 1 4401 1 4404 dual certified Outer casing Stainless Steel AISI 316L 1 404...

Page 34: ...C T6 T1 Ga Gb II 2 D Ex t IIIC T270 C Db OPTIMASS 6400C Ex i signal outputs OPTIMASS 6400C Ex i signal outputs OPTIMASS 6400C Ex i signal outputs OPTIMASS 6400C Ex i signal outputs Ex d connection com...

Page 35: ...sions High temperature versions High temperature versions High temperature versions OPTIMASS 6000F HT with aluminium junction box heating jacket and insulation 40 40 50 40 T6 T80 50 230 T2 T270 50 400...

Page 36: ...25 kN 38 kN 48 kN 99 kN 130 kN 250 kN 300 kN 350 kN 100 barg 12 kN 17 kN 19 kN 15 kN 20 kN 100 kN 120 kN 150 kN 200 kN 230 C 32 barg 7 kN 12 kN 18 kN 25 kN 45 kN 60 kN 50 kN 100 kN 150 kN 60 barg 5 k...

Page 37: ...nce conditions 6 4 Guidelines for maximum operating pressure Notes Ensure that the meter is used within its operating limits All hygienic process connections have a maximum operating rating of 10 barg...

Page 38: ...range X temperature C Y pressure barg 1 Measuring tube PED certification 2 Hygienic connection Pressure temperature de rating imperial for meters with SS 316 measuring tubes Pressure temperature de r...

Page 39: ...bes High temperature range measuring tubes High temperature range X temperature C Y pressure barg Pressure temperature de rating imperial for meters with SS 316 PED certified Pressure temperature de r...

Page 40: ...dard temperature range X temperature C Y pressure barg 1 PED CRN H08 80 2 CRN D100 150 3 CRN D200 Pressure temperature de rating imperial for meters with SS 31803 and Hastelloy Pressure temperature de...

Page 41: ...ing metric for meters with SS 316 PED certified measuring tubes Cryogenic temperature range measuring tubes Cryogenic temperature range measuring tubes Cryogenic temperature range measuring tubes Cryo...

Page 42: ...S10 S15 S25 S50 S80 S100 S150 S200 S250 Aluminium compact 9 3 10 1 12 9 23 5 29 4 58 9 94 3 193 6 443 6 911 2 Stainless Steel compact 15 2 16 18 8 29 4 35 3 64 8 100 2 199 5 449 5 917 1 Aluminium rem...

Page 43: ...5 296 316 348 375 400 442 518 E2 3 remote 400 C 335 336 353 388 415 440 482 558 F 2 81 118 130 188 243 275 355 508 inches S08 S10 S15 S25 S50 S80 S100 S150 S200 S250 A 0 11 6 14 7 3 11 1 12 8 16 2 21...

Page 44: ...10 335 347 DN15 341 353 510 DN25 514 600 DN40 610 709 DN50 715 895 DN80 915 986 DN100 1000 1180 DN150 1200 1612 DN200 1638 DN250 2080 DN300 2100 PN63 PN63 PN63 PN63 DN50 743 923 DN80 943 1014 DN100 10...

Page 45: ...371 383 540 550 1 558 644 1 658 757 2 759 939 3 957 1028 4 1042 1222 6 1246 1658 8 1686 10 2106 12 2132 ASME 600 ASME 600 ASME 600 ASME 600 383 395 552 562 1 572 658 1 674 773 2 779 959 3 977 1048 4...

Page 46: ...S08 S10 S15 S25 S50 S80 S100 S150 S200 S250 PN16 PN16 PN16 PN16 DN80 38 2 DN100 39 3 45 4 DN150 47 2 61 9 DN200 62 4 DN250 82 7 DN300 79 8 PN40 PN40 PN40 PN40 DN10 13 2 13 7 DN15 13 4 13 9 20 1 DN25 2...

Page 47: ...4 DN150 50 4 66 6 DN200 67 8 DN250 85 9 DN300 87 ASME 150 ASME 150 ASME 150 ASME 150 14 2 14 7 20 9 21 2 1 21 5 24 9 1 25 3 29 2 2 29 4 36 5 3 37 39 8 4 40 2 47 3 6 48 3 64 6 8 65 6 10 81 6 12 82 7 AS...

Page 48: ...10K JIS 10K JIS 10K JIS 10K 50A 28 2 35 2 80A 36 38 8 100A 40 2 47 3 150A 47 3 65 200A 65 5 250A 82 9 300A 83 6 JIS 20K JIS 20K JIS 20K JIS 20K 10A 13 4 13 9 15A 13 4 13 9 20 25A 20 2 23 6 40A 24 27 9...

Page 49: ...600 DN50 715 DN80 915 1042 DN100 1070 1250 DN150 1306 1718 DN200 1742 ASME 150 ASME 150 ASME 150 ASME 150 328 353 1 510 1 600 2 715 3 915 ASME 300 ASME 300 ASME 300 ASME 300 328 353 1 510 1 600 2 715...

Page 50: ...10K 50A 715 80A 915 JIS 20K JIS 20K JIS 20K JIS 20K 15A 328 353 25A 510 40A 600 50A 715 80A 915 inches H08 H10 H15 H25 H50 H80 D100 D150 D200 PN40 PN40 PN40 PN40 DN15 12 9 13 9 DN25 20 1 DN40 23 6 DN5...

Page 51: ...6 2 28 1 3 36 ASME 300 ASME 300 ASME 300 ASME 300 12 9 13 9 1 20 1 1 23 6 2 28 1 3 36 ASME 600 ASME 600 ASME 600 ASME 600 12 9 13 9 1 20 1 1 23 6 2 28 1 3 36 ASME 900 ASME 900 ASME 900 ASME 900 1 23...

Page 52: ...04 en 6 55 3 71 6 8 74 8 JIS 10K JIS 10K JIS 10K JIS 10K 50A 28 1 80A 36 JIS 20K JIS 20K JIS 20K JIS 20K 15A 12 9 13 9 25A 20 1 40A 23 6 50A 28 1 80A 36 inches H08 H10 H15 H25 H50 H80 D100 D150 D200 M...

Page 53: ...PN10 PN10 PN10 DN250 2100 PN16 PN16 PN16 PN16 DN100 1000 DN150 1200 DN200 2100 PN40 PN40 PN40 PN40 DN 15 510 DN 25 600 DN 50 715 DN 80 915 inches 0 12 S15 S25 S50 S80 S100 S150 S250 PN10 PN10 PN10 PN...

Page 54: ...3 842 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 DN15 301 313 DN25 477 DN40 563 DN50 662 DN80 855 Tri clamp ISO 2852 Tri clamp ISO 2852 Tri clamp ISO 2852 Tri clam...

Page 55: ...lover Tri clover Tri clover 12 1 12 6 1 18 8 1 22 2 2 26 3 33 1 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 Tri clamp DIN 32676 DN15 11 8 12 3 DN25 18 8 DN40 22 2 DN50 26 DN80 33 7 Tri...

Page 56: ...ead DIN 11851 Male thread DIN 11851 Male thread DIN 11851 DN15 12 12 5 DN25 19 4 DN40 23 DN50 27 1 DN80 35 Male thread SMS Male thread SMS Male thread SMS Male thread SMS 1 18 3 1 22 3 2 26 2 3 33 3 i...

Page 57: ...499 622 682 844 TBA TBA E 3 0 198 221 316 356 451 486 617 TBA TBA F 3 0 232 226 254 266 322 372 428 TBA TBA inches S08 S10 S15 S25 S50 S80 S100 S150 S200 S250 Heating connection size PN40 DN15 or ASME...

Page 58: ...fitted burst disc will be suitable for the flow rates and process conditions specified on the original order If the process conditions alter in any way it is recommended that you contact the manufact...

Page 59: ...ion Dimensions mm S08 S10 S15 S25 S50 S80 S100 S150 S200 S250 A 76 92 135 57 74 175 160 220 B 38 5 62 0 0 0 0 0 60 inches S08 S10 S15 S25 S50 S80 S100 S150 S200 S250 A 3 0 3 6 5 3 2 2 2 9 6 9 6 3 8 7...

Page 60: ...udwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 02 2016 4001894004 MA OPTIMASS 6000 R04 en Subject to change without notice The current list of a...

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