KROHNE MagCheck Manual Download Page 4

 
 
 
 

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MagCheck

 

 

 
 
 

1 MagCheck 

introduction 

1.1 Introduction 

 
MagCheck is an all-round portable testing and verification device for KROHNE electromagnetic 
flowmeters, enabling a complete functionality and accuracy verification of the EMF without taking 
the meter out of the pipeline nor interrupting the process. MagCheck measures autonomously and 
can  be used on KROHNE EMF-converters (not on Ex-converters!). MagCheck can be employed 
either   as an automatic verification instrument or as a manual flow signal calibrator, depending on 
the converter type. 
MagCheck is used for precise analysis and verification of magnetic flowmeters. Precision of these 
meters is not only a function of accuracy of electric data, but also depends on the mechanical 
installation of flowhead and converter. Faulty installation, both mechanical or electrical, may not be 
detected by MagCheck. 
 

 

Use of MagCheck on converters, which are not listed as compatible may cause 
damage to these converters, to MagCheck and in case of connection to hazardous 
area versions of these converters damage to protective elements!  

 
MagCheck can and must NOT be used on: 

  TIV 50, TIV 60 

 K300, 

F200 

 SC150 

  ALTOFLUX 2W, IFC 040 

 IFC 

090i 

 TIDALFLUX* 

  CAPAFLUX, IFC 090 K / CAP  

  NB 900 Power Booster 

  Any Ex Zone 1/div 1 versions (hazardous area versions) of 

ALTOFLUX 2W, IFC 040; SC80A / AS, SC100A / AS; 
IFC 080, IFC 200, IFC 200 E; IFC 090, IFC 090i; IFC 110; 
IFC 210 Ex versions! 

*) Verification of the conventional electromagnetic flowmeter part of TIDALFLUX IFM 4110 PF is 
possible after disabling the level input to IFC 110 PF. This will allow for a statement of flow velocity 
measurement part, not of total the performance of TIDALFLUX. 
 

1.2 

MagCheck as automatic verificator for KROHNE IMoCom converters 

 
MagCheck is able to perform a fully automatic verification on magnetic flowmeters in combination  
with these converters. In this mode accuracy of the converter and all electric data of the primary  
head are verified which are vital for their function and accuracy. During the fully automatic test run  
the display will indicate all measured data. MagCheck reads and stores all settings of the IMoCom 
converter and all measured data of up to 70 meters.  
 

 

MagCheck can verify KROHNE electromagnetic flowmeters with following IMoCom signal 
converters: 

 IFC 

010 

  IFC 020  

  IFC 090 Non-Ex versions  

  IFC 110 Non-Ex and non TIDALFLUX-versions only 

  IFC 210 Non-Ex versions 

 
Data may be downloaded onto a PC (Microsoft Windows 95, 98, 2000, NT) using the KROHNE 
MagCheck PC-program. After downloading data into the PC the related memory areas in the 
MagCheck are cleared and can be used for further measurements. The KROHNE MagCheck PC-
program evaluates the downloaded data. If all data are within their limits, the program will create a 
final certificate confirming the meter operates with an accuracy deviation of less then 1% related to 
reference conditions. If the evaluation shows data exceeding their limits, the certificate will state, 
that the meter is not working properly. 

 
 
 
 

Summary of Contents for MagCheck

Page 1: ......

Page 2: ...lead to loss of warranty In addition the general conditions of sale are applicable and are the basis for the purchase contract If the instrument needs to be returned to KROHNE please note the informat...

Page 3: ...ual flow signal calibrator 14 3 4 MagCheck Menu functions for manual calibration test 17 4 Using MagCheck with a PC 21 4 1 System specifications 21 4 2 Installation PC software 21 4 3 Settings of MagC...

Page 4: ...ersions Verification of the conventional electromagnetic flowmeter part of TIDALFLUX IFM 4110 PF is possible after disabling the level input to IFC 110 PF This will allow for a statement of flow veloc...

Page 5: ...librator mode no data will be stored in MagCheck The measured indicated data must be noted and evaluated manually see Appendix 1 With non IMoCom converters In the flow signal calibrator mode with thes...

Page 6: ...ow during the verification the meter Before changing any connections act according all process related safety and information rules existing in your organisation Disable all alarms and take all contro...

Page 7: ...plied with MagCheck is only needed during download of verification data into a PC 2 3 Connection diagrams For use of MagCheck as precision flow signal calibrator for detailed manual verification of co...

Page 8: ...8 MagCheck Connection MagCheck IFC 090 Connection MagCheck IFC 110 F...

Page 9: ...EEPROM data for their validity After it will signal OK in case of an error it will indicate ERROR for approximately 5 seconds 2 5 1 With IMoCom converters IMoCom interface connected Next step is autom...

Page 10: ...inus Correct field current is switching from positive to negative current and vice versa Plus Positive DC or pulsating DC defective converter negative half wave missing Minus Negative DC or pulsating...

Page 11: ...hanging to submenus 3 1 l a n g u a g e To submenu l a n g u a g e E n g l i s h G B I M O C o m B u s F r e n c h F f i e l d c u r r e n t Back to main menu Ge r m a n D 2 6 3 Initial settings of Ma...

Page 12: ...ro setting 1 4 Simulation Generation of flow signals adjustable in 0 1 steps of full scale value 1 5 Curr output Display of true value IMoCom converters only and actual value 1 6 Pulse output Display...

Page 13: ...r at download into PC You may use up to 16 characters Next screen measurement Test conditions must be defined pipe full filled with liquid Electrode resistance will be tested via liquid With empty pip...

Page 14: ...the GK will be reprogrammed automatically by MagCheck to original data 2 mA output tests verify compliance of mA output with factory calibration settings Time constant T settings via IMoCom is reduced...

Page 15: ...e act value mA 1 6 Pulse output 1 6 Pulse output Shows pulse output at flow as entered under 1 4 True value Hz Actual value Hz Note true value Hz Note act value Hz 1 7 Field current 1 7 Field current...

Page 16: ...l T900 000 1 3 Zero set 1 3 Zero set Allows MagCheck zero adjustment Physical unit as set under 1 2 Default 000 000 For standard tests use default For precision tests follow 3 4 2 1 4 Simulation 1 4 S...

Page 17: ...ximum and minimum full scale values are subject to nominal diameter DN and the flow velocity v These limits are given in KROHNE documentation e g Installation and Operating Instructions of related con...

Page 18: ...en 999 9 and 999 9 of the full scale as set or read under Function 1 2 Full Scale Value For normal tests setting shall be within 100 0 If the maximum signal level of MagCheck is exceeded the warning e...

Page 19: ...hed Hardware Information and Status Information acc to menu 2 2 of IFC 010 020 090 110 are shown Display of Software I D no and status message of the connected module In this menu an 8 position softwa...

Page 20: ...e supplied with MagCheck must be connected to the MagCheck connector the 9 pole connector to RS232 COM port of the PC COM port On the PC the MagCheck PC program must be active During transfer of the d...

Page 21: ...for a password To work without password leave the field blank and click ok There is no way to recover a lost password After installation and clicking on the MagCheck icon on the desktop the main scre...

Page 22: ...indicate Ready for data transfer Click on MagCheck PC main menu button Read flowmeter verification files from MagCheck MagCheck PC program will ask Number of new flowmeter verification files X e g 1...

Page 23: ...ox allows for entering an appropriate file name e g MagCh_Date_All_UserComp MCK The list below shows all verification data files stored in file MagCheck MCK in the MagCheck data base Deselect files wh...

Page 24: ...nd all settings as read by MagCheck Pull down lists will allow selection of a sequence of meter verifications in the meter history As an example the following view shows meter FT 1 parameter ADC 100 f...

Page 25: ...selection menu This menu allows for selection of the device the parameter sequence to be printed print preview on the monitor printing as Adobe Acrobat Reader PDF file which may be stored or sent by...

Page 26: ...ged 5 3 Electrode resistance with full pipe In general Electrode resistance with full pipe depends on conductivity of the liquid Conductivity depends on liquid type concentration temperature Change of...

Page 27: ...y Disconnect signal wires at flowhead terminals 2 3 Do not disconnect cable shield terminals 1 GND Make sure that open cable ends are clean dry and do not contact each other or any flow meter part Rep...

Page 28: ...that open cable ends are clean dry and do not contact each other or any flow meter part Repeat verification Does MagCheck indicate insulation 10 MOhm Now NOT OK Field current cable defective low insul...

Page 29: ...ilable for MagCheck Spare part BaaN ordering number MagCheck in suitcase complete replacement XN00121100 Power supply adapter 100 230V to 15 V DC with plug adapter for different plug standards XN00121...

Page 30: ...mber even years after first evaluation use the Excel spreadsheet MagCheck_Verification_Listing XLS Take some print outs with you whenever you leave for verifications and document local situation and f...

Page 31: ...bration test Data and readings in menu 1 2 to 1 7 during manual calibration test may be noted in a print out of spreadsheet MagCheck_Manual _Test_Report XLS These data may be easily transferred into t...

Page 32: ...isburg TEL 49 0 203 301 0 FAX 49 0 203 301 389 e mail krohne krohne de India KROHNE Marshall Ltd A 34 35 M I D C Industrial Area H Block Pimpri Poona 411018 TEL 91 0 20 744 20 20 FAX 91 0 20 744 20 40...

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