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KREMLIN REXSON

Page 2

Manual : 574.107.112

1. WARRANTY

We reserve the right to make changes; these changes may be carried out after the receipt of the order. No
claim will be accepted as a consequence of any change carried out in the instruction manuals or in the
selection guides.

Our equipment is checked and tested prior to shipment. In the case of a problem arising with the equipment,
this must be in writing, within ten days from the delivery date.

KREMLIN REXSON warrants all equipment manufactured bearing its name, to be free from defect in material
or workmanship for a period of 12 months (one shift per day or 1800 hours - 1 term reached) from the date of
delivery. Work life is based on single shift working - 8 hours per day. Warranty claims for defective items will
only be accepted in writing and will be verified and confirmed by us.

The warranty does not cover fair wear and tear, damage or wear caused by misuse, improper maintenance or
non-observance of our recommendations.

KREMLIN REXSON will repair or replace parts (carriage paid to our plant and accepted as defective by us).
We shall not be liable for any losses, resulting from a production breakdown. Upon request, we can carry out
service work at your premises; all expenses (travelling and accommodation) for KREMLIN REXSON
technicians will be chargeable.

In the event that it is found that equipment has been tampered with, this will invalidate the warranty.
Equipment that it is bought in will be subject to the suppliers' warranty.

2. SAFETY INSTRUCTIONS

GENERAL SAFETY INSTRUCTIONS

CAUTION : The equipment can be dangerous if you do not follow our
instructions concerning installation and servicing described in this manual
and in accordance with applicable European standards and local national safety
regulations.

Please carefully read all the instruction literature before operating your
equipment.

Only trained operators can use the equipment

(To acquire an essential training, please contact the

"KREMLIN REXSON University" training center - Stains).

The foreman must ensure that the operator has understood the safety instructions for this equipment as well
as the instructions in the manuals for the different parts and accessories.

Read carefully all instruction manuals, label markings before operating the equipment.

Incorrect use may result in injury. This equipment is for professional use only. It must be used only for what it
has been designed for. Never modify the equipment. The parts and accessories supplied must be regularly
inspected. Defective or worn parts must be replaced.

Guards (air motor cover, coupling shields, housings,…) have been designed for a safe

use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards.

Never exceed the equipment components' maximum working pressure.

Comply with regulations concerning safety, fire risks, electrical regulations in force in the country of final
destination of the material. Use only products or solvent compatible with the parts in contact with the material
(refer to data sheet of the material manufacturer).

Summary of Contents for 101 975 0101

Page 1: ...RANSLATION OF THE ORIGINAL MANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE KREMLIN REXSON l 150 avenue de Stalingrad 93 245 STAINS CEDEX France 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 www kremli...

Page 2: ... are the owner of our new equipment and we would like to take this opportunity to thank you To make sure your investment will provide full satisfaction special care has been taken by KREMLIN REXSON during all designing and manufacturing processes To obtain the best result safe and efficient operation of your equipment we advice you to read and make yourself familiar with this instruction and servi...

Page 3: ... to the suppliers warranty 2 SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS CAUTION The equipment can be dangerous if you do not follow our instructions concerning installation and servicing described in this manual and in accordance with applicable European standards and local national safety regulations Please carefully read all the instruction literature before operating your equipment Only tr...

Page 4: ...e of electrical arcs never store chemicals and solvents in the working area use paint whose flash point is the highest possible to prevent from any formation of gas and inflammable vapours refer to materials safety instructions install a cover on the drums to reduce the diffusion of gas and vapours in the spraybooth TOXIC PRODUCT HAZARDS Toxic products or vapours can cause severe injury not only t...

Page 5: ...y relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 140 F or lower than 0 C 32 F Never pull or use the hoses to move the equipment Tighten all fittings as well as the hoses before operating the equipment Check the hoses regularly change them if they are damaged Ne...

Page 6: ...als PUR PTFE PEEK PUR Max fluid pressure 400 bar 5801 psi Control air pressure From 4 to 6 bar from 58 to 87 psi Fluid inlet Female 3 8 G Fluid outlet Female M 10x100 Air fitting 2 elbows fitting model 2 7x4 Maximum fluid temperature 60 C 140 F Seat Steel carbide Weight 750 g 1 6 lb Nozzle Option 1 5 to 4 mm 2 holes Fitting for tube 4 6 or tube 2 7 4 Layout M10x1 2 screws H M6 2 holes M6 Fitting f...

Page 7: ...KREMLIN REXSON Page 6 Manual 574 107 112 5 EXPLODED VIEWS GUNS 101 975 0101 101 975 0201 GUNS 101 975 0102 101 975 0103 ...

Page 8: ...edle Nadel Aguja 1 22 203 569 Porte buse Nozzle holder Düsehalter Porta boquilla 1 SPECIFIC PARTS 101 975 0101 Ind Désignation Description Bezeichnung Denominación Qté 4 NCS NSS Joint Seal Dichtung Junta 1 6 210 803 Guide tige de piston Piston rod guide Kolbenstangenführung Guía eje de pistón 1 12 203 574 Couvercle Cover Deckel Tapa 1 13 933 151 221 Vis CHc 5x16 Screw CHc 5x16 Schraube CHc 5x16 To...

Page 9: ...16 Screw CHc 5x16 Schraube CHc 5x16 Tornillo CHc 5x16 4 14 953 010 014 Ecrou HM5 Nut HM5 Mutter HM5 Tuerca HM5 1 15 88 372 Rondelle M5 Washer M5 Scheibe M5 Arandela M5 1 6 210 804 Guide tige de piston Piston rod guide Kolbenstangesführung Guía de eje de pistón 1 23 NCS NSS Rondelle F F washer Stützring konkav Arandela H 1 24 NCS NSS Joint chevron PEEK PEEK chevron seal PEEK Packungsring Junta chev...

Page 10: ...S 8 REPLACEMENT OF THE NOZZLE Unscrew the nozzle from the nozzle holder 22 and remove the nozzle Clean the cover the threading of the gun head 2 and the threading of the nozzle holder with a dry rag Change the nozzle Screw the nozzle on the nozzle holder 9 DISASSEMBLY OF THE GUN FLUID PART Guards air motor cover coupling shields housings have been designed for safe use of the equipment The manufac...

Page 11: ... 975 0201 unscrew the opening closing indicator Take off the piston 10 use compressed air with a blower to inject air on the fitting 18 Orientate the outlet of the piston downwards and prevent the rod 19 from moving back to avoid damaging the seals Remove the spring 17 and take off the seal 16 Take off the rod 19 frontward and the seal 7 from the body 9 Clean the parts with a dry rag Check the par...

Page 12: ...ds Carry out the assembly on the reverse order of the disassembly Lubricate the movable parts of the fluid part with grease and the parts of the pneumatic part with light oil IMPORTANT For the guns 101 975 0101 and 101 975 0201 the seal 4 assembly is carried out by means of the tool The rod 19 assembly is carried out frontward of the body to prevent from damaging the seal 7 For the gun 101 975 020...

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