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Precision Router Table Fence Assembly

Precision Router Table Fence Assembly

2.

5.

Locate the Mounting Rail (#1) and slide it over the ¾” Hex Bolts (#5) as 
shown.  If you intend on using the Kreg Micro-Adjuster (sold separately), 
position the mounting rail so it’s fl ush with the front edge of the Table Mount.  
If you do not plan on using the Micro-Adjuster, position the Mounting Rail so 
it’s fl ush with the back edge of the Table Mount.  If necessary, apply pressure 
to the top of the Mounting Rail as you tighten the bolts with a 7/16” wrench to 
ensure the fence stays fl ush with the table top. 

Note:  If you are using a homemade or other type of router table top you should 
only hand tighten the Bolts/Nuts down at this point.  You will need to make 
further adjustments before you can secure the assembly.

Step 3

Locate the Clamp Block (#2) and slide it onto the Mounting Rail (#1).  
Thread two Nylon Set Screws (#29) into the front of the Clamp Block (as 
shown) using a Flat-Head Screwdriver.  The Nylon Set Screws should be 
driven to the same depth until they just come in contact with the Clamp 
Block.  Back each of the Nylon Screws out 1/8 of a turn and lock them in 
place using two 10-32 Hex Nuts (#32).  These nylon set screws take the 
‘play’ out of the fence and allows for more fl uid motion of the Mounting Rail.  
Make adjustments as necessary.  

Step 4

Locate the Fence Mount (#3) and align the four holes with the corresponding 
holes on the Clamp Block (#2).  Secure the two together using the four Brass 
Washers (#17) and four ¼-20 x 3/8” Phillips Pan Head Machine Screws (#18), 
without tightening completely.  You will need to adjust the positioning of the 
Fence Mount in Step 11 before tightening.

Note:  If you’re using a homemade or other type of router table, you must 
align and secure the Mounting Rail and Clamp Block before starting this step.  
Tighten down the four ¼-20 x ¾” Hex Bolts -- which you previously inserted 
through the slotted holes in the Table Mount -- making sure the top edge of the 
Clamp Block  (#2) is fl ush or 1/32” below the surface of your router table top and 
that the Clamp Block and Mounting Rail (#1) run perfectly parallel to the edge of 
the table top.  

Step 5

Step 7

Attach the Dust Port (#14) to the back of the Large Fence (#4) using four ¼-
20 x 3/8” Phillips Pan Head Machine Screws (#18) so that the port angles up, 
making it easy to attach a vacuum hose.

Step 9

Insert six ¼-20 x 1” Phillips Flat Head Machine Screws (#22) through the 
pre-drilled/countersunk holes in the two separate Fence Faces and barely 
thread the six corresponding ¼” Jam Nuts (#27) onto the Screws.  Be sure 
to use the thinner Jam Nuts and not the thicker Hex Nuts.  The Hex Nuts 
are too large to slide into the t-slot of the Fence.  With the bolts and nuts 
secured onto the Fence Faces, take each Face and slide it onto the front 
t-slot of the Fence, center, and tighten each bolt down securely

Step 8

Flip the Large Fence over.  On the underside of the Fence you will fi nd two 
slots running down the length of the extrusion.  Insert the eight Trak Bumpers 
(#34), aproximately 4.5” and 12” from each end, as shown in the image.   
Correctly installed Trak Bumpers will reduce friction and ensure the fence 
glides smoothly across the table top.

12”

4.5”

Step 6

Next, attach the two Fence End Caps (#7) to each end of the Large Fence 
(#4) using the eight ¼” nylon Snap Rivets (#21).  These caps need to be 
attached so the four curved notches on the end caps line up with the four 
curved notches on the Large Fence.  

Curved 
Notches

Step 12

On the other end of the fence, slide the head of a ¼-20 x ¾” Hex Bolt (#31) 
into the T-Slot.  Slide the slotted end of the Right Angle Bracket (#12) around 
the Hex Bolt and fasten with one ¼” Fender Washer (#33) and one ¼” Hex 
Nut.  Before tightening the nut, align the Right Angle Bracket over the 6” slot 
on the left side of the Kreg Router Table Top.  Place the Brass T-Nut (#30) 
through the slot from the underside of the Router Table Top and attach the 
Extension Knob Asembly (#13) by putting it through the Right Angle Bracket 
and threading it into the Brass T-Nut.  Once the right angle bracket is correctly 
positionred, tighten the hex nut to secure it into place.

Step 10

Slide the two ¼-20 x 2-1/4” Hex Bolts (#26) into the T-slot on the back of 
the Large Fence (#4) next to the Fence Mount (#3).  Adjust the position of 
the two bolts so that they fi t into the two slots on top of the Fence Mount 
and move the fence so its centered on the router bit opening.  Lock the 
fence into place using two ¼” Brass Washers (#17). and two T-Knobs 
(#16).  

Step 11

With the fence centered on the bit opening, use a rule to bring the fence 
perfectly parallel to the miter slot.  Tighten the four ¼-20 3/8” Phillips Pan 
Head Machine Screws (#18) that you installed earlier in Step 5, to lock the 
fence into position.

Summary of Contents for PRS1020

Page 1: ...Top Precision ASSEMBLY INSTRUCTIONS Item PRS1020 24 x 32 Tools Required 5 64 Allen Wrench Phillips Head Screwdriver Flat Head Screwdriver 6 2 Square Driver 1 8 Allen Wrench Included 3 2 Square Driver Included www kregtool com 800 447 8638 ...

Page 2: ... the four rails with the pre drilled holes on the bottom side of the Table Top The Kreg logo located on the front of the stand should be located on the same side and parallel to the T Miter Track opening on the Router Table Top Once the table is positioned correctly use a 6 2 Square driver bit and twelve Coarse Screws included with the Universal Steel Stand to secure the two together being careful...

Page 3: ...PORTANT When positioning your base plate for drilling make sure that none of the holes you are about to drill line up over the pre drilled Start Pin Hole in the insert plate Once you have the base plate from your router aligned where you want it on the template use heavy duty masking tape to secure your base plate to the bull s eye template Tape on at least four sides of your base plate to ensure ...

Page 4: ... Set Screw DK1522 1 10 1 4 20 x 1 1 2 Set Screw RT10111 8 11 1 1 4 Coarse Screw SML C125 12 12 1 4 20 x 1 3 4 Flat Head MS RT10112 4 13 8 32 x 1 4 Set Screw RT10110 6 14 8 32 x 5 16 Flat Head MS RT10109 3 15 10 32 x 3 4 Flat Head MS DK1547 3 16 3 4 Coarse Screw RT10192 8 Hardware Item Description Part Quantity 2 Precision Router Table Top Exploded Parts Diagram 3 4 A B C D E F G H A H G F E D C B ...

Page 5: ...the reducing ring and hold it securely in place Note We recommend adjusting both reducing rings at this time This will save time later as you change which reducing ring you want to use and also reduces the possibility of losing the second set of small Flat Point Socket Set Screws After you have leveled one reducing ring remove it and level the other Insert three 8 32 x Flat Point Socket Set Screws...

Page 6: ...ly be used with router bits that have a bearing Start with your work piece touching the starter pin but not in contact with the router bit Ease the material into the cutter and make contact with the ball bearing on the bit 6 In Use Starting Pin Once you ve made solid contact with the ball bearing you can ease off of the starting pin and allow the work piece to glide along the bit s bearing ...

Page 7: ...e clothing gloves neckties rings bracelets or any other jewelry that could possibly get caught in moving parts Non slip footwear is highly recommended as is protective hair covering Remember to always use safety glasses specifically designed as safety wear Secure the workpiece Use clamps or a vise to hold work when it is practical and safe Using the proper tool may allow you to free both hands for...

Page 8: ...Tools Required 7 16 Open Ended Wrench Flat Head Screwdriver Phillips Head Screwdriver RouterTableFence Precision ASSEMBLY INSTRUCTIONS Item PRS1010 RT10142 Version 20070701 www kregtool com 800 447 8638 ...

Page 9: ...the workpiece or workpiece angle Ground electric machines If your machine is equipped with a three prong plug it should be plugged into a three hole electrical receptacle only If the proper outlet is not available have one installed by a qualified electrician before use Never remove the third prong and never modify the provided plug in any way Don t operate in a dangerous or unclean environment Do...

Page 10: ... play out of the fence and allows for more fluid motion of the Mounting Rail Make adjustments as necessary Step 4 Locate the Fence Mount 3 and align the four holes with the corresponding holes on the Clamp Block 2 Secure the two together using the four Brass Washers 17 and four 20 x 3 8 Phillips Pan Head Machine Screws 18 without tightening completely You will need to adjust the positioning of the...

Page 11: ...1504 12 18 1 4 20 X 3 8 PAN HEAD MS RT10137 8 19 KNURLED THUMB SCREW RT10185 1 20 10 32 X 1 4 NYLON SCREW FT4064 1 21 1 4 NYLON SNAP RIVET RT10130 8 22 1 4 20 X 1 FLAT HEAD MS RT10136 6 23 1 4 20 HEX NUT DK1510 5 24 PLASTIC SPACER WASHER RT10134 2 25 1 4 20 X 1 1 4 T BOLT FT4212 2 26 1 4 20 X 2 1 4 HEX BOLT RT10186 2 27 1 4 20 JAM NUT RT10141 5 28 1 COARSE SCREW SML C1 4 29 NYLON SET SCREW FT4102 ...

Page 12: ... T Slot Slide the slotted end of the Right Angle Bracket 12 around the Hex Bolt and fasten with one Fender Washer 33 and one Hex Nut Before tightening the nut align the Right Angle Bracket over the 6 slot on the left side of the Kreg Router Table Top Place the Brass T Nut 30 through the slot from the underside of the Router Table Top and attach the Extension Knob Asembly 13 by putting it through t...

Page 13: ... two Plastic Spacer Washers 24 onto each T Bolt and place the Fence Guard 11 on to each T Bolt Fasten using two Brass Washers 17 and two Small T Knobs 16 Slide the Precision Lens Cursor 10 into the Mounting Rail as far as is shown and lock it into place using the 10 32 x Nylon Screw 20 This Screw can be loosened and re tightened to make any adjustments necessary to the Precision Lens Cursor Slide ...

Page 14: ...ide the rods into the corresponding deeper recesses as shown in the right photo When the rods are inserted and you have the correct depth setting re tighten the fence face to the fence To position your fence for use with a common edge bearing bit start by loosening the individual fence faces and positioning them as close as possible to the cutter without making contact with the bit Rotate the bit ...

Page 15: ...at 800 447 8638 with any questions regarding the assembly of this stand www kregtool com 800 447 8638 Item KRS1030 Short Stretcher 4 Height Adjusters 4 Long Stretcher 4 Levelers 4 Parts Identification Legs 4 Hardware 5 16 Hex Flange Nuts 50 1 2 Hex Flange Nuts 8 5 16 Carriage Bolts 50 3 4 Wood Screws 20 ASSEMBLY INSTRUCTIONS NK7563A Version 20070201 ...

Page 16: ...ore Step 1 Step 2 A B C 900 A B C 900 Step 2 Final Assembly Shown Step 1 Final Assembly Shown ConstructingSideAssemblies In this step you will be joining four 4 Long Stretchers and four 4 Legs to construct two separate side assemblies Special Note One of your Long Stretchers includes a Kreg logo You may choose where you would like this stretcher to be positioned Begin by laying two 2 Legs flat on ...

Page 17: ...g Levelers In this step you will be adding the Levelers to the bottom of each Height Adjuster Rotate one flange nut onto the Leveler stud and thread it down until it is approximately one inch from the base of the leveler foot as shown in image A Then place the Leveler Stud through the opening in the bottom of the Height Adjuster as shown in image B Thread the second flange nut onto the Leveler stu...

Page 18: ...hown in image B All Kreg table top solutions come with pre drilled holes at their base which align with holes in the stand These tables tops can be attached to the Universal Steel Stand using the included screws Please reference specific table top instructions for further detail For more information on Kreg table tops visit www kregtool com A B Step 5 Final Assembly Shown Mobilize your stand Add t...

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