Kozy-World KWN111 Owner'S Operation And Installation Manual Download Page 9

9

INSTALLATION

CONNECTING TO GAS SUPPLY

       WARNING:  A  qualified
service  person  must  connect
heater  to  gas  supply. Follow  all
local  codes.

           WARNING:  This  appliance
requires  a  3/8

"

  NPT  (National

Pipe  Thread)  inlet  connection
to  the  pressure  regulator.

          WARNING:  Never  connect
heater  private (non-utility)  gas well.
T h i s     g a s     i s     c o m m o n l y
known as  well-head  gas.

IMPORTANT:  Check  your  gas  line
pressure   before  connecting  heater
to  gas  line. Gas line  pressure  must
be no greater than 10.5 inches of
water.  If  gas  line pressure  is
higher, heater  regulator damage
could occur.

       CAUTION:  Use  only  new,
b l a c k   i r o n     o r   s t e e l     p i p e .
Internally-tinned  copper  tubing
may  be  used  in  certain  areas.
Check   your  local  codes.  Use pipe
of  large  enough   diameter to
allow  proper  gas  volume  to heater.
I f       p i p e       i s       t o o       s m a l l ,
undue  loss  of pressure  will
occur.  

Typical Inlet Pipe Diameters
All models up to 20,000 BTU’s use
3/8’’ or greater pipe;
All models 25,000 BTU’s and higher,
use 1/2” or greater pipe.

*A CSA/AGA  design-certified  equipment  shutoff  valve  with  1/8

"

  NPT  tap  is

an  acceptable  alternative  to  test  gauge  connection.  Purchase the  optional
C S A / A G A    d e s i g n - c e r t i f i e d     e q u i p m e n t     s h u t o f f     v a l v e     f r o m
your  dealer.  See  Accessories,  page 16.

IMPORTANT:  Install  an  equipment
shutoff  valve  in  an  accessible
location. The  equipment  shutoff
valve   is  for  turning  on  or  shutting
off  the  gas  to  the  appliance.
Apply  pipe  joint  sealant  lightly  to
male  threads.  This  will  prevent
excess  sealant  from  going  into
pipe.  Excess  sealant  in  pipe  could
result  in  clogged  heater  valves.

Install  sediment  trap  in  supply  line
as  shown  in  Figure 12.  Locate
sediment  trap  where  it  is  within
r e a c h       f o r     c l e a n i n g .     L o c a t e
sediment    trap   where   trapped
matter  is  not  likely  to  freeze.  A
sediment   trap  traps  moisture  and
contaminants.  This   keeps  them
from  going  into  heater  controls.  If
sediment  trap  is  not  installed    or  is
i n s t a l l e d     w r o n g ,     h e a t e r     m a y
not  run  properly.

IMPORTANT

:    Hold   pressure

r e g u l a t o r     w i t h     w r e n c h     w h e n
connecting it to gas piping and/or
fittings.

           CAUTION:   Use   pipe   joint
sealant  that  is  resistant  to
natural  gas.

Figure 12 -Gas  Connection

Installation   must   include  an    equip-
ment   shutoff   valve,   union, and
plugged  1/8

"

 NPT  tap.  Locate NPT

tap within  reach  for  test  gauge  hook
up.   NPT  tap  must  be    upstream
f r o m   h e a t e r   ( s e e   F i g u r e   1 2 ) .

Summary of Contents for KWN111

Page 1: ...only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases Aftermarket Completion of sale not for purpose of resale from the manufactur...

Page 2: ...ARNING Do not use any accessory not approved for use with this heater WARNING Any change to this heater or its controls can be dangerous 1 This appliance is only for use with the type of gas indicated...

Page 3: ...r with care Follow all local codes In the absence of local codes use the latest edition of National Fuel Gas Code ANSZ223 1 also known as NFPA 54 Available from American National Standards Institute I...

Page 4: ...ods described in the National Fuel Gas Coda ANS Z223 1 Section 5 3 or applicable local codes Unusually Tight Construction The air that leaks around doors and windows may provide enough fresh air for c...

Page 5: ...n the space Vent free heater Btu Hr Gas water heater Btu Hr Gas furnace Btu Hr Vented gas heater Btu Hr Gas Fireplace logs Btu Hr Other gas appliances Btu Hr Total Btu Hr Do not include direct vent ga...

Page 6: ...toff valve l ground joint union l test gauge connection l sediment trap l tee joint l pipe wrench A CSA AGA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to te...

Page 7: ...ne of two ways 1 Attaching to wall stud 2 Attaching to wall anchor Attaching to Wall Stud This method provides the strongest hold Insert mounting screws through mounting bracket and into wall studs At...

Page 8: ...taching Mounting Bracket To Wall Note Wall anchors mounting screws and spacers are in hardware package The hardware package is provided with heater Attaching to Wall Stud Method For attaching mounting...

Page 9: ...p is an acceptable alternative to test gauge connection Purchase the optional CSA AGA design certified equipment shutoff valve from your dealer See Accessories page 16 IMPORTANT Install an equipment s...

Page 10: ...alve see Figure 13 2 Open main gas valve located on or near gas meter 3 Make sure control knob of heater is in the OFF position 4 Check all joints from equipment shutoff valve to control valve see Fig...

Page 11: ...ob slightly and rotate counterclockwise Release the downward pressure on the knob while continuing to turn until the knob locks at the desired setting position Do not operate between locked positions...

Page 12: ...the unit off lightly blow air through the air inlet hole You may blow through a drinking straw if compressed air is not available Figure 22 Pilot Air Inlet Hole CABINET Air Passageways l Use a vacuum...

Page 13: ...sed in 2 Control knob is not pressed in long enough 3 Equipment shutoff valve is not fully open 4 Thermocouple connection is loose at control valve 5 Pilot flame is not touching thermocouple This allo...

Page 14: ...ked positions 1 Residues from manufacturing processes 1 Metal is expanding while heating or contracting while cooling 1 When heated the vapors from furniture polish wax carpet cleaners etc turn into w...

Page 15: ...natural gas company 3 Clean ODS pilot see Cleaning page 12 1 Locate and correct all leak s see Checking Gas Connections page 10 2 Replace control valve 1 Take apart gas tubing and remove foreign matt...

Page 16: ...en Gas Pressure Is Too Low l Pilot will not stay lit l Burner will have delayed ignition l Heater will not produce specified heat When Gas Quality Is Bad l Pilot will not stay lit l Burner will produc...

Page 17: ...1 7 ILLUSTRATED PARTS BREAKDOWN KWN111...

Page 18: ...4Z ML079 01 ML119 01 MB29003 ML060 02 ML083 03 MB28001 ML070 01W DESCRIPTION Cabinet Assembly Lower Front Panel Assembly Reflector Unit Burner Assembly ODS pilot Assembly Thermocouple Ignitor Electrod...

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