kozy heat ROOSEVELT 34 BW Page 38 Installation And Operation Manual Download

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REPLACEMENT PARTS LIST

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#RVT-34-BW R.1 SEPT 2018

15.0 REPLACEMENT PARTS LIST

GLASS AND GLASS PARTS

Glass with Gasket 21.5” x 29.875”

701-032T

Valance

RT34-005

Glass Gasket

900-006

SAFETY BARRIERS

Arched Mission Screen Front

RT34A-MSF

Arched Full Prairie Door Screen Front

RT34A-FPDSF

Prairie Screen Front

RT34-PSF

Rectangular Screen Front

RT34-RSF

Forged Screen Front

RT34-FSF

LOG SET

Birchwood Log Set

RT34B-501

Ash Panel

RT34-900E-LOG

Log #1

RT34-BW1

Log #2

RT34-BW2

Log #3

RT34-BW3

Log #4

RT34-BW4

Log #5

RT34-BW5

Log #6

RT34-BW6

Log #7

RT34-BW7

Log #8

RT34-BW8

Rock Wool Embers

900-REMB

Pebble

RT34-P

Rock Wool Embers

900-REMB

#RVT-34-BW
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577
USA

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

CONTROL

BOARD AND PARTS

Control Board - Natural Gas

RT34-160 Pilot Orifice - Propane #35

700-168

Control Board - Propane

RT34-161 Valve Step Motor - Natural Gas

700-504

S.I.T. IPI Gas Valve - Natural Gas

700-567 Valve Step Motor - Propane

700-504-1

S.I.T. IPI Gas Valve - Propane

700-567-1 15 in. Flexible Gas Line - Black

700-227F

Proflame 2 IFC Board

700-652 Flexible Gas Line - Valve to Burner Connection

700-226

IFC Wire Harness Assembly

700-653 Natural Gas Burner Orifice #46 FRONT

700-246

Proflame 2 IFC External Antenna

700-ANT Natural Gas Burner Orifice #44 BACK

700-244

Pilot Assembly - Natural Gas

700-551R Propane Burner Orifice #56 FRONT

700-256

Pilot Assembly - Propane

700-551R-1 Propane Burner Orifice #54 BACK

700-254

S.I.T. IPI Pilot Hood

700-098R Conversion Kit - Natural Gas

NCK-RT34-S

540 Split Flow

700-595 Conversion Kit - Propane

LCK-RT34-S

Program Button Extension

700-422 Front Burner

RT34-350

Transmitter (Remote Control) with Split flow

700-508 Back Burner

RT34-351

Pilot Orifice - Natural Gas #62

700-166 Air Baffle

RT34-352

LIGHT KIT

Light Kit

RT34-LKT

20W 120V Halogen Bulb

600-676

1.5 lb (0.68kg) Ember Panel Crushed Glass

600-697

FAN KIT

Fan Kit

RT34-028

ADDITIONAL COMPONENTS

Manual Gas Shut-off Valve

700-203

Glass Latch Tool

RT34-GLT

SHROUDS

Blank Shroud (4 pc.)

RT34-004

4 sided blank shroud (4 pack)

RT34-008

27” x 40” shroud (1 piece)

RT34-2740

30” x 44” shroud (1 piece)

RT34-3044

33” x 46” shroud (1 piece)

RT34-3346

Custom shroud

RT34-CUS

Custom arched shroud

RT34-ACUS

WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause birth defects
or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

The following warning is for replacement parts for this appliance.

Summary of Contents for ROOSEVELT 34 BW

Page 1: ...ted manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference English and French installation manuals are availa...

Page 2: ......

Page 3: ... being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name _______________________________________...

Page 4: ......

Page 5: ...Place and Secure Appliance 17 7 0 GAS LINE CONNECTION 18 7 1 Gas Conversion sold separately 18 7 2 Gas Line Installation 18 8 0 FACING AND FINISHING 19 8 1 Clearances to Combustibles 19 8 2 Shroud Installation 20 8 3 Safety Barrier Installation 20 9 0 GAS FIREPLACE INSERT SETUP 21 9 1 Glass Assembly 21 9 2 Light Kit 21 9 3 Panel Installation 22 9 4 RT34B 501 Log Set Installation 23 9 5 Control Boa...

Page 6: ......

Page 7: ...ay period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 3 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at ...

Page 8: ...may be installed at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method For elevations above 2 000 ft 610 m input ...

Page 9: ...ATIONS 9 2 2 Appliance Dimensions Figure 2 1 Appliance Dimensions 163 8 415mm 24 609mm 12 304mm 43 8 110mm 211 8 537mm 22 564mm 337 8 860mm 23 603mm 3011 16 779mm 15 16 34mm 141 16 362mm 3 89mm 11 8 28mm GAS LINE HOLE ELECTRICAL ACCESS TOP VIEW LEFT SIDE FRONT VIEW RIGHT SIDE ...

Page 10: ... failure to use only specified approved parts with this appliance may result in property damage or personal injury Figure 2 2 Proper Positioning of Appliance Table 2 1 Field Assembled Parts A Fireplace insert E Front burner assembly B Glass frame assembly F Back burner assembly C Ember media tray and log rack G Co linear vent adapter D Control board assembly H Fan Kit A B C D E F G H ...

Page 11: ...laced with Hussong Mfg s barriers for this appliance Only doors certified with the appliance shall be used IMPORTANT Consider the height of hearth finish material when building a fireplace platform Proper installation of safety barriers require the bottom of the fireplace to be level with finished hearth See section 8 3 Safety Barrier Installation on page 20 for installation and removal of safety ...

Page 12: ...attach THIS UNIT HAS BEEN MODIFIED label at bottom of existing firebox so it will be visible if this gas fireplace insert is removed 3 2 1 Existing Fireplace Opening Minimum Requirements If installing the RT34 FLP add 3 4 19mm total dimension of floor protector and airspace to height to maintain minimum opening clearances A Height 23 3 4 in 603mm B Front Width 34 1 8 in 866mm C Depth 16 3 8 in 419...

Page 13: ...4 1 Vent Termination Clearances WARNING This appliance must not share or be connected to a chimney flue serving any other appliance Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as verified by test 12 305mm APPROVED VENT CAP MINIMUM CLEARANCE Figure 4 1 Vent Cap Clearance ...

Page 14: ...ace has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be plugged with non combustible insulation after the gas supply line has been installed Run gas line to the gas fireplace insert through the gas line hole provided The gas access hole is located on the ...

Page 15: ... bend that may cause abrasion or damage to the flexible pipes 1 Measure the total chimney length required and cut 816 36 10 97m of 3 flexible pipe to the measured length 2 Carefully extend the exhaust and combustion air intake pipes to total chimney length required 3 Slide the combustion air intake pipe the end without a collar over termination cap collar A Secure to 816 CAP termination cap E with...

Page 16: ...n through the chimney place unfaced insulation around the first 3 ft 914 mm of vent system below termination cap Secure with wire 2 Install the 3 x 3 flexible pipes down through existing chimney Guide ropes if used to aid installation 3 To secure chimney termination cap to chimney apply a liberal bead of sealant provided around the top of the chimney Set termination cap into position as instructed...

Page 17: ... appliance is properly positioned Figure 6 4 Aligned Insert 6 5 Connect Vent Pipe to Vent Adapter IMPORTANT Proper operation of this insert requires the exhaust pipe and combustion air pipe to be connected to their correct flue collar on both the termination kit and the gas fireplace insert vent adapter 1 Place previously removed vent adapter into existing fireplace opening 2 Connect exhaust vent ...

Page 18: ...mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components please consult local codes for compliance If installing this insert into minimum opening dimensions the gas line may need to be run after placement due to space limitations See Section 3 2 Existing Fireplace Specifications on page 12 This firep...

Page 19: ...mm 33 851mm 13 330mm 10 254mm 55 1 40m 12 305mm 9 229mm 13 330mm 10 254mm 12 305mm 9 229mm 1 38mm CEILING REQUIRED NON COMBUSTIBLE MATERIAL AS HEARTH PROTECTION 10 D x 34 L x 1 2 H COMBUSTIBLE MANTEL COMBUSTIBLE MANTEL IF COMBUSTIBLE FLOORING IS CONSTRUCTED IN FRONT OF THE UNIT THE APPLIANCE MUST BE RAISED 1 1 2 38mm USING A NON COMBUSTIBLE MATERIAL IF COMBUSTIBLE MATERIAL IS BEING USED AS A HEART...

Page 20: ...2 Align leg section holes on the shroud to the corresponding mounting nuts in mounting brackets on each side of the insert metal cabinet 3 Secure with 4 phillips truss head screws provided 4 Reinstall glass frame assembly 8 3 Safety Barrier Installation 1 Locate the 4 slots on the glass frame 2 each side 2 Align the tabs located on the back of the safety barrier with the slots on the glass frame 3...

Page 21: ...of the firebox while lowering the bottom of the glass assembly into position 2 Using the glass latch tool pull latches out and down over latch tabs to secure glass frame assembly bottom 9 2 Light Kit CAUTION Disconnect all electrical power from the fireplace before performing this task ATTENTION If converting to propane complete the conversion before installing any light kit components Follow inst...

Page 22: ...nel clips previously bent 4 Reinstall all components previously removed 9 3 2 RT34 B900 5 Install the rear porcelain panel positioning the rectangle cut out to the bottom 6 Install the side porcelain panels These are specific to each side and are distinguishable by the flange on the bottom that faces inward 7 Secure side panels with the panel clips previously bent 8 Install ash panel 9 Reinstall a...

Page 23: ...onversion before installing the log set Follow the conversion instructions included with the kit Log numbers located on the bottom of each log Refer to following instructions and illustrations for proper placement 1 Install refractory Follow instructions included with the kit 2 Install the ash panel 3 Install log RT34 BW1 4 Install logs RT34 BW2 and RT34 BW3 5 Place the rest of the logs as shown b...

Page 24: ...screws securing the control board on the left side of the firebox 12 Pull out control board out to reveal gas line to disconnect the gas line flex tube from fireplace valve 9 5 2 Control Board Installation 1 Place control board on the left side of the firebox and reconnect gas line to fireplace valve 2 Verify sealing gasket is in place Secure board with 10 screws previously removed 3 Reinstall the...

Page 25: ...eceptacle Do not cut or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 10 2 Wiring Requirements The IFC System Module requires 120V of electricity and or batteri...

Page 26: ...h an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Locate the manual valve installed by your qualified service technician 6 Turn the manual valve clockwise to the OFF position 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you do not smell gas go ...

Page 27: ... position for remote control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the remote sync button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the remote sync button again This will close synchronization with the remote control The pilot will ...

Page 28: ...ch to the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequence will start again 11 6 1 3 Cycling Flame 1 Presstheremotecontroldownarrowkeyduringflameadjustme...

Page 29: ...park to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will display the snowflake icon during the setup of either IPI or CPI mode To select the preferred pilot ignition feature 1 With the system in the OFF position pre...

Page 30: ... off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the up or down arrow key to choose ON or OFF 11 8 7 Remote Control Thermostat Operation 11 8 7 1 Room Thermostat The remote control can operate as a room thermostat The thermostat can be set to a desired...

Page 31: ...ireplace before fan operation The fan will continue to operate for approximately 12 minutes after the fireplace has been turned off Manual mode Fan s will operate at previous setting There is no delay in start up or stop time 11 8 10 Accent Light Kit The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the up or down arrow keys to adjust the ...

Page 32: ...imum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 12 1 2 Manifold Pressure Test 1 Light pilot 2 Loo...

Page 33: ...t off the burner Table 12 3 Factory Set Venturi Openings Fuel FRONT BACK Natural Gas 1 16 1 5mm 1 8 3 2mm Propane 1 2 12mm 5 8 15 9mm 12 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check log positioning before adjusting the venturi Logs must not block burner ports 1 Remove the safety barrier and glass frame assembly 2 Remove refractory ash panels and media kit log set 3 Remove th...

Page 34: ... Do not over tighten Pilot flame always on or will not extinguish Control system set to CPI mode Set control system to IPI mode Main burner flame will not light ON OFF rocker switch in OFF position Switch rocker switch to ON position Gas supply turned off Check for multiple shut offs in the supply line Verify gas supply is turned on Low gas supply Consult with plumber or gas supplier Check propane...

Page 35: ...enturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to section 12 2 1 Burner Venturi on page 35 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Ref...

Page 36: ...ructions provided with installation Refer to Section 6 0 on page 36 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be obstructed 14 4 Glass Assembly CAUTION Do not operate appliance with the glass assembly removed cracked or broken Use protective gloves to handle any broken or damaged gl...

Page 37: ...e safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring and correct or replace as necessary Inspect primary air openings burner ports for blockage especially near the pilot Visually check burner flame pattern when in ...

Page 38: ...IFC Board 700 652 Flexible Gas Line Valve to Burner Connection 700 226 IFC Wire Harness Assembly 700 653 Natural Gas Burner Orifice 46 FRONT 700 246 Proflame 2 IFC External Antenna 700 ANT Natural Gas Burner Orifice 44 BACK 700 244 Pilot Assembly Natural Gas 700 551R Propane Burner Orifice 56 FRONT 700 256 Pilot Assembly Propane 700 551R 1 Propane Burner Orifice 54 BACK 700 254 S I T IPI Pilot Hoo...

Page 39: ...of but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negative air pressures caused by any mechanical systems 8 Chimney components and other Non Hussong M...

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