kozy heat Chaska-XL Installation & Operating Manual Download Page 30

INSTALL THE MILLIVOLT BOARD ASSEMBLY: 
 

NOTE: The millivolt board must be fitted with a gasket, (included) to seal the board. Make certain this gasket is properly 
placed around the opening before installing the millivolt board. 

 
 

1.  Grasp the millivolt board with both hands and place into the insert firebox, aligning the (6) mounting holes in 

the board to the mounting studs on the bottom of the firebox.  

IMPORTANT: BE CAREFUL NOT TO DAMAGE THE 

GASKET UNDER THE BOARD.

 

 
 
 
 
 
2.  Secure the board in place with the (6) nuts removed in step #11, page #26. Refer to Figure P-3, page #26. 
3.  Re-install the heat shield by positioning the cut-out sections in the heat shield over the pilot assembly and 

burner orifice.  Center the heat shield side to side and slide all the way to the back.  Refer to Figure P-2, 
page #26. 

4.  Re-install the burner assembly onto the heat shield, aligning the burner venturi over the burner orifice and 

the (2) mounting holes to the mounting holes in the heat shield. Secure with the sheet metal screws 
removed in step #9, page #26.  Refer to Figure P-1, page #26. 

5.  Re-install the logs. Refer to page #16 for proper placement if necessary. 
6.  Connect the flexible gas line to the manual shut-off valve. 
7.  Model #CSK-335: Re-connect any wall switch, remote control or thermostat wires onto the top & bottom 

terminals on the gas valve marked ‘TH’. 

8.  Model #CSK-335-RF: Re-connect the wires from the valve to the fan cord. Refer to wiring diagram, Figure 

Q-2, page #29. Plug the 3-prong plug on the fan cord into the receptacle. 

9.  Re-install the glass assembly. 
10.  Check all connections for gas leaks, whether field or factory made. 
11.  Verify proper operation of the fireplace & log position. Refer to the lighting instructions in this manual. 
12.  Close doors and/or lower grill. 
 
 

 
 
 
 
 

IMPORTANT:

 CHECK ALL CONNECTIONS, WHETHER FIELD OR FACTORY MADE, FOR LEAKS! 

CAUTION:

   BEFORE SECURING THE BOARD INTO PLACE, MAKE CERTAIN THAT ALL OF THE WIRES (ATTACHED UNDER 

THE BOARD) ARE CLEAR AND UNOBSTRUCTED.

 

Page 27

Summary of Contents for Chaska-XL

Page 1: ...HASKA XL Direct Vent Gas Fireplace Insert INSTALLATION OPERATING MANUAL This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local cod...

Page 2: ...eck millivolt board installation 13 Complete fan wiring installation Models CSK 335 CSK 335 RF 14 Assemble Attach The Shroud 15 Install the lower grill 15 Log Installation 16 Complete the Installation...

Page 3: ...ed heating appliance or equipment The sign shall read in print size no less than inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state of local gas inspector of the...

Page 4: ...ician to inspect this appliance and to replace any part of the control system and any gas control which has been under water Warning This Product Must be Installed By A Licensed Plumber or Gas Fitter...

Page 5: ...Class A metal chimney 7 minimum inside diameter Masonry Chimney 6 x 8 minimum inside diameter MINIMUM OPENING DIMENSIONS Existing chimney height Minimum 12 ft Maximum 30 ft To Determine the length of...

Page 6: ...panying the vent system as well as the venting requirements and instructions in this manual 2 Shroud 3 pc 4 pc Standard shrouds are available for this insert and will fit most applications Custom shro...

Page 7: ...cal building codes IMPORTANT DO NOT RUN THE GAS LINE IN A MANNER THAT WOULD OBSTRUCT THE OPERATION OF THE FAN OR FAN COMPONENTS This fireplace is equipped with a 3 8 flexible gas line connection 18 lo...

Page 8: ...d inlet incoming pressures are located in front of the gas valve The right pressure tap is the manifold pressure and the left pressure tap is the incoming pressure Follow instructions on page 21 for M...

Page 9: ...es out then down to release from the clips on the glass assembly C Lift the glass assembly up off the tabs at the top of the firebox D Pull the bottom of the glass assembly out and remove E Set aside...

Page 10: ...trical box romex connector installed from the right side of the fireplace Remove the panel 2 Remove the 2 screws securing the speed control receptacle to expose the wiring 3 Remove existing cord and i...

Page 11: ...NG This appliance is equipped with a three prong grounding plug for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove...

Page 12: ...ength needed from the air duct on the insert to above the damper opening in the existing chimney Remove excess combustion air pipe from the end without the collar Continue with Step B 2 below B 1 Slid...

Page 13: ...nd the top of the existing chimney Set the termination cap into position as instructed in the vent system installation manual OPTIONAL 816 CL kits Secure the termination cap to the existing chimney wi...

Page 14: ...ure E 5 B Place a bead of sealant provided around the 3 exhaust pipe red marking and slide it inside the 3 collar marked Exhaust on the air duct Secure with 3 self tapping screws provided Apply additi...

Page 15: ...at the top of the insert and sliding the air duct forward until it stops Figures F 2 F 3 3 Secure air duct to the insert at the front with 2 sheet metal screws included in the components packet Refer...

Page 16: ...nning the gas line through the bottom IMPORTANT Do not run the incoming gas line in a manner that would obstruct the operation of the fan 3 Install the manual shut off valve included with this firepla...

Page 17: ...g plug on the fan cord from the receptacle Adjust the position of the temperature control switch to a warmer location under the firebox to turn the fan ON sooner or move it to a cooler location under...

Page 18: ...n the hood to the corresponding mounting holes on lower inside flange of the shroud top piece Secure with 2 3 8 phillips head screws A provided ATTACH THE SHROUD Figure J 2 1 Align the holes in the ta...

Page 19: ...NT Push the logs down onto the mounting studs so that the logs will be setting on the burner assembly 2 Install ember logs CX4 CX5 in front of the burner as shown in Figure K 1 Figure K 1 Figure K 2 3...

Page 20: ...GLASS Refer also to Figure L 1 Figure L 1 WARNING DO NOT OPERATE THIS FIREPLACE WITH THE GLASS ASSEMBLY REMOVED CRACKED OR BROKEN Replacement of the glass assembly should be done by a licensed or qual...

Page 21: ...e marked TH Follow instructions included with the remote control CAUTION DO NOT CONNECT HIGH VOLTAGE 115V WIRE TO THE GAS VALVE IMPORTANT The insulated cover included with the remote control must be p...

Page 22: ...air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY 2 BEFORE LI...

Page 23: ...the setting on the thermostat or remote control NOTE The pilot will stay lit TO TURN THE PILOT OFF To turn off the pilot push in and turn the control knob to the OFF position DO NOT FORCE NOTE A PAINT...

Page 24: ...re reading is within the normal range an incoming pressure check is not necessary A too high or too low pressure reading warrants an inlet incoming gas pressure check TO CHECK THE INLET PRESSURE 1 Loo...

Page 25: ...se this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water DO...

Page 26: ...on the glass this is normal in all gas fireplaces and will disappear as the fireplace heats TO TURN THE BURNER OFF LOCAL SETTING Turn the control knob clockwise to the pilot position REMOTE SETTING Th...

Page 27: ...en but do not remove the inlet tap captive screw 10 Attach a plastic tube with a 1 4 shell ID and connect the manometer 11 Turn on the gas supply at the manual valve 12 Check the inlet tap pressure 13...

Page 28: ...FETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND...

Page 29: ...res from the fan cord Note The wires will remain connected to the back of the gas valve Refer to wiring diagram Figure D 2 page 8 7 Remove the glass assembly refer to Figure C 1 page 6 Set aside on a...

Page 30: ...e burner orifice and the 2 mounting holes to the mounting holes in the heat shield Secure with the sheet metal screws removed in step 9 page 26 Refer to Figure P 1 page 26 5 Re install the logs Refer...

Page 31: ...spark when piezo Wire on back of piezo button is loose or off Push wire back into place button is depressed Wire from piezo to electrode is loose at electrode Reconnect wire Electrode moved out of po...

Page 32: ...ct connected properly or turned to wrong setting and use ON OFF switch only See Figures M 1 M 2 page 18 Model CSK 335 5 Burner won t stay lit Generator wires loose on Reposition wires and tighten scre...

Page 33: ...as Line Valve to Burner connection 700 108 Remote control RF Valve 700 235 Natural Gas orifice 35 700 109 Honeywell RF Pilot Assembly 700 250 LP Gas orifice 50 700 060 Flexible Pilot Tubing Valve to P...

Page 34: ...will be void if the fireplace is not installed by a qualified installer and according to the installation instructions Use of unauthorized components will make this warranty null and void This limite...

Page 35: ...o person is authorized to extend the time of this Lifetime warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufac...

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