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Cautions

Specifications

Model No.

Indication

Lever Design

Dimensions

External

Dimensions

Accessories

Performance

Curve

Lever Installation/

Removal Procedure

model 

LHA-A

Swing Clamp

 Quick Change Lever Type A

Cautions

●  

Notes on Hydraulic Cylinder Speed Control Unit

 

 Flow Control Circuit for Single Acting Cylinder

 

For spring return single acting cylinders, restricting flow during 

 

release can extremely slow down or disturb release action.

   The preferred method is to control the flow during the lock action.
   It is also preferred to provide a flow control valve at each actuator 
 

which has limited action speed (swing clamp, hydraulic compact 

 

cylinder, etc.)

 

Accelerated clamping speed by excessive hydraulic flow to 

 

the cylinder may sustain damage. In this case add flow control to 

 

regulate flow.  (Provide the flow control valve to the releasing 

 

side if the lever weight is applied during release action.)

 

 Flow Control Circuit for Double Acting Cylinder

 

Flow control circuit for double acting cylinder should have meter-out 

 

circuits for both the lock and release sides. Meter-in control can 

 

have adverse effect by presence of air in the system.

  【Meter-out Circuit】

  

  【Meter-in Circuit】

 

In the case of meter-out circuit, the hydraulic circuit should

 

be designed with the following points.

 ①  Single acting components should not be used in the same 
 

flow control circuit as the double acting components.

 

The release action of the single acting cylinders may become

 

erratic or very slow.

 

Refer to the following circuit when both the single acting 

 

cylinder and double acting cylinder are used together.

 

○ Separate the control circuit.

 

○ Reduce the influence of double acting cylinder control unit.

 

However, due to the back pressure in tank line, single action

 

cylinder is activated after double action cylinder works.

②  In the case of meter-out circuit, the inner circuit pressure may 
 

increase during the cylinder action because of the fluid supply.

 

The increase of the inner circuit pressure can be prevented by 

 

reducing the supplied fluid beforehand via the flow control valve.

 

Especially when using sequence valve or pressure switches for

 

clamping detection. If the back pressure is more than the set 

 

pressure then the system will not work as it is designed to.

Flow Control at the Release Side

 Flow Control Valve
(Any location is OK)

Sequence Valve

Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder.
Improper circuit design may lead to malfunctions and damages.  Please review the circuit design in advance.

1)It should be handled by qualified personnel.
 

 The hydraulic machine / air compressor should be handled

 

and maintained by qualified personnel.

2)Do not handle or remove the machine unless 
 

the safety protocols are ensured.

 ① The machine and equipment can only be inspected or prepared
 

when it is confirmed that the preventive devices are in place.

 ②  Before the machine is removed, make sure that the above-mentioned
 

safety measures are in place. Shut off the air of hydraulic source

 

and make sure no pressure exists in the hydraulic and air circuit.

 ③  After stopping the machine, do not remove until the temperature
 

cools down.

 ④  Make sure there is no abnormality in the bolts and respective parts
 

before restarting the machine or equipment.

3)Do not touch clamps while they are working.
 

Otherwise, your hands may be injured.

4)Do not disassemble or modify.

  If the equipment is taken apart or modified, the warranty

 

will be voided even within the warranty period.

1)Removal of the Machine and Shut-off of Pressure Source
 

  Before the machine is removed, make sure that the 

 

above-mentioned safety measures are in place. Shut off the 

 

air of hydraulic source and make sure no pressure exists in 

 

the hydraulic and air circuit.

 

  Make sure there is no abnormality in the bolts and respective 

 

parts before restarting.

2)Regularly clean the area around the piston rod.
 

  If it is used when the surface is contaminated with dirt, it may lead 

 

to packing seal damage, malfunctioning, fluid leakage and  air leaks.

3)If disconnecting by couplers on a regular basis, air bleeding 
 

should be carried out daily to avoid air mixed in the circuit. 

4)Regularly tighten bolts and pipe line, mounting bolts, nuts, 
 

circlips and cylinders to ensure proper use.

5)Make sure the hydraulic fluid has not deteriorated.

6)Make sure there is smooth action and no abnormal noise.

  Especially when it is restarted after left unused for a long 

 

period, make sure it can be operated correctly.

7)The products should be stored in the cool and dark place 
 

without direct sunshine or moisture.

8)Please contact us for overhaul and repair.

1)Warranty Period
 

  The product warranty period is 18 months from shipment from 

 

our factory or 12 months from initial use, whichever is earlier.

2)Warranty Scope
 

  If the product is damaged or malfunctions during the warranty 

 

period due to faulty design, materials or workmanship, we will 

 

replace or repair the defective part at our expense.

 

Defects or failures caused by the following are not covered.

 ①  If the stipulated maintenance and inspection are not carried out.
 ②  If the product is used while it is not suitable for use based on 
 

the operatorʼ s judgment, resulting in defect.

 ③  If it is used or handled in inappropriate way by the operator.
  (Including damage caused by the misconduct of the third party.)
 ④  If the defect is caused by reasons other than our responsibility.
 ⑤  If repair or modifications are carried out by anyone other than Kosmek, 
 

or without our approval and confirmation, it will void warranty.

 ⑥  Other caused by natural disasters or calamities not attributable to our company.
 ⑦  Parts or replacement expenses due to parts consumption and deterioration.
 

(Such as rubber, plastic, seal material and some electric components.)

 

Damages excluding from direct result of a product defect shall be 

 

excluded from the warranty.

●  

Notes on Handling

●  

Warranty

●  

Maintenance・Inspection

18

17

Summary of Contents for LHA0360-A Series

Page 1: ...Quick Change Lever A Type Swing Clamp Option New The Fastest Lever Change With Only One Bolt Model LHA A ...

Page 2: ...ge on a fixture plate Suitable for lever change at general line Lever Installation Removal Procedure Lever in Disassembled State Install the Lever Insert the lever to the rod Tightening Bolt Wedge 2 Wedge 1 Lever Stopper Phasing Pin Rod Swing Clamp Hydraulic Double Action Quick Change Lever Type A 1 ...

Page 3: ...emove the Lever with One Wrench Wedge function will be released by loosening one bolt so the lever can be easily removed Special tool or gear puller is not required Quick Change Lever Type A Standard Model Wedge Mechanism for Lever Tightening with Small Torque Due to Small Torque Not Required to Fix the Rod Install Wedge1 and 2 Tighten the Lever with Tightening Bolt Set Wedge 1 to the slot of the ...

Page 4: ...roke value Y Swing Angle Selectable Option Y30 30 Y45 45 Y60 60 Piping Option Rc Thread Port No Gasket With G Thread Plug Able to attach speed control valve With R Thread Plug Gasket Option 1 1 2 3 4 5 6 Indicates the cylinder outer diameter φD Contact us for quick change lever type A for other body sizes Speed control valve BZL is sold separately Please refer to page 13 Body Size 036 φD 36mm 040 ...

Page 5: ... 5 5 6 5 7 5 8 5 10 12 8 8 8 10 10 12 0 7 0 9 1 3 1 9 2 8 4 90 3 0 5 7 0 1 5 10 5 0 70 F 2 0920 0 0040 L P 1 0 0016 L F 2 9379 0 0052 L P 1 0 0021 L F 1 4892 0 0018 L P 1 0 0009 L F 1 0039 0 0011 L P 1 0 0011 L F 0 7822 0 0010 L P 1 0 0009 L F L F 0 5175 0 0006 L P 1 0 0007 L Model No Model No Corresponding Model No Nominal Pitch of Tightening Bolt Hex Socket Tightening Torque mm N m LZH0360 W LZH...

Page 6: ...ylinder Force L 150 s 130 L 100 s 80 L 50 s 30 L 30 s 10 0 0 5 1 1 5 2 2 5 0 1 2 3 4 5 6 7 Supply Hydraulic Pressure MPa Clamping Force kN Cylinder Force Clamping Force kN Non Usable Range Max LeverLength kN Lever Length L mm L L 30 L 40 L 50 L 60 L 80 L 100 L 120 L 150 mm 7 2 48 2 2 2 1 2 0 1 9 1 8 96 6 5 2 30 2 0 1 9 1 9 1 8 1 7 1 5 110 6 2 13 1 9 1 8 1 7 1 7 1 5 1 4 1 3 129 5 5 1 95 1 7 1 6 1 6...

Page 7: ... 6 9 6 8 6 5 6 2 6 0 5 7 142 5 5 7 35 6 4 6 2 6 0 5 7 5 5 5 3 5 0 161 5 6 68 5 8 5 7 5 4 5 2 5 0 4 8 4 6 187 4 5 6 01 5 2 5 1 4 9 4 7 4 5 4 3 4 1 3 8 221 4 5 34 4 6 4 5 4 4 4 2 4 0 3 8 3 7 3 4 260 3 5 4 68 4 1 4 0 3 8 3 7 3 5 3 4 3 2 3 0 260 3 4 01 3 5 3 4 3 3 3 1 3 0 2 9 2 8 2 5 260 2 5 3 34 2 9 2 9 2 7 2 6 2 5 2 4 2 3 2 1 260 2 2 67 2 3 2 3 2 2 2 1 2 0 1 9 1 9 1 7 260 1 5 2 00 1 8 1 7 1 7 1 6 1 ...

Page 8: ...he piston rod operates at constant speed 2 There may be no lever swing action with large inertia depending on supply hydraulic pressure oil flow and lever mounting position 3 For speed adjustment of clamp lever please use meter out flow control valve In case of meter in control the clamp lever may be accelerated by its own weight during swinging motion clamp mounted horizontally or the piston rod ...

Page 9: ...e when Releasing About 0 22 sec or more Total Lock Operation Time About 0 9 sec or more Total Release Operation Time About 0 45 sec or more 1 The full action time on the graph represents the allowable operation time when fully stroked 90 Swing Full Stroke Reference For a rectangular plate cuboid the rotating shaft is vertically on one side of the plate For a rectangular plate cuboid the rotating s...

Page 10: ...to the mounting height referring to dimension S 5 The depth of the body mounting hole φD should be decided according to the mounting height referring to dimension F 6 The machining dimension is for C G Gasket Option Machining Dimensions of Mounting Area Piping Method The drawing shows the released state of LHA GR A G Gasket Option With R Thread Plug The drawing shows the released state of LHA SR A...

Page 11: ... 40 31 4 34 40 47 55 63 66 73 83 88 106 116 11 11 13 12 13 16 23 5 26 30 33 5 39 5 45 8 9 11 12 15 16 3 3 3 3 5 5 7 5 9 9 11 11 14 4 5 5 5 5 5 6 8 6 8 9 16 15 17 5 17 17 21 15 18 22 25 30 35 5 C2 C3 C3 C3 C4 C5 4 8 5 8 7 8 8 8 10 5 12 5 12 15 16 17 5 21 5 21 5 3 4 4 4 6 6 M4 0 7 M5 0 8 M5 0 8 M6 1 M6 1 M8 1 25 24 27 32 36 40 46 15 5 16 5 17 5 20 5 22 26 M4 0 7 7 M5 0 8 8 M5 0 8 8 M6 1 11 M6 1 11 M...

Page 12: ...is required to remove the lever 4 Tightening Kit LZH W for Quick Change Lever Type A is sold separately LHA0360 LHA0400 LHA0480 LHA0550 LHA0650 LHA0750 A A A A A A 15 18 22 25 30 35 5 12 15 18 20 24 28 17 19 23 26 29 35 11 13 15 5 17 19 21 13 16 20 23 25 29 12 5 15 16 5 18 5 20 5 25 2 2 5 4 4 5 6 5 6 5 3 4 4 4 6 6 3 4 4 4 6 6 M4 0 7 M5 0 8 M5 0 8 M6 1 M6 1 M8 1 25 φ3 m6 φ4 m6 φ4 m6 φ4 m6 φ6 m6 φ6 ...

Page 13: ...5 18 5 20 5 25 12 15 18 20 24 28 11 13 15 5 17 19 21 2 2 5 4 4 5 6 5 6 5 M4 0 7 M5 0 8 M5 0 8 M6 1 M6 1 M8 1 25 A B C D E F G H J K L LHA0360 LHA0400 LHA0480 LHA0550 LHA0650 LHA0750 A A A A A A CorrespondingModelNo LZH0360 LZH0400 LZH0480 LZH0550 LZH0650 LZH0750 A A A A A A Model No mm 2 1 1 2 Corresponding Model No 036 LHA0360 A 040 LHA0400 A 048 LHA0480 A 055 LHA0550 A 065 LHA0650 A 075 LHA0750 ...

Page 14: ...G Thread Size Cracking Pressure Maximum Passage Area Usable Fluid Operating Temperature Recommended Tightening Torque for Main Body Notes 1 Minimum passage area when control side is fully opened is same as the maximum passage area in the table above 2 It must be mounted with recommended torque If mounting torque is insufficient the flow control valve may not be able to adjust the flow rate because...

Page 15: ...d Flow Rate L min Free Flowing Direction 0 5 10 15 20 25 1 0 2 3 4 5 6 Pressure Loss MPa Flow Rate L min BZL0200 B Meter out Pressure Loss 5MPa Pressure Loss 1MPa Pressure Loss 3MPa Fully Closed Fully Opened 0 2 4 5 0 4 φT max φS min φR φV Q P1 Port Hydraulic Pressure Supply Side φW P2 Port Clamp Side U Thread Prepared HoleφT Flat Bottom min P N Z Z 0 1 0 0 10 Model No A B C D E F G H J K L M N P ...

Page 16: ...parallel 6 When using an offset lever for LHE A Quick Change Lever Type A Clamp point should be in the range of 90 towards lever tightening part Installation Notes 1 Check the Usable Fluid Please use the appropriate fluid by referring to the Hydraulic Fluid List 2 Procedure before Piping The pipeline piping connector and fixture circuits should be cleaned by thorough flushing The dust and cutting chip...

Page 17: ...Size M4 0 7 M5 0 8 M5 0 8 M6 1 M6 1 M8 1 25 LHA0360 A LHA0400 A LHA0480 A LHA0550 A LHA0650 A LHA0750 A Model No Hydraulic Fluid List 5 Installation Removal of the Swing Lever Oil or debris on the mating surfaces of the lever taper sleeve or piston rod may cause the rod to loosen Please clean them thoroughly before assembly Tighten the tightening bolt of swing lever with the torque shown below Tig...

Page 18: ...llowing points Single acting components should not be used in the same flow control circuit as the double acting components The release action of the single acting cylinders may become erratic or very slow Refer to the following circuit when both the single acting cylinder and double acting cylinder are used together Separate the control circuit Reduce the influence of double acting cylinder control...

Page 19: ...cting by couplers on a regular basis air bleeding should be carried out daily to avoid air mixed in the circuit 4 Regularly tighten bolts and pipe line mounting bolts nuts circlips and cylinders to ensure proper use 5 Make sure the hydraulic fluid has not deteriorated 6 Make sure there is smooth action and no abnormal noise Especially when it is restarted after left unused for a long period make su...

Page 20: ...st Floor Prestige Center Point Cunningham Road Bangalore 560052 India TEL 91 9880561695 67 Soi 58 RAMA 9 Rd Suanluang Suanluang Bangkok 10250 TEL 66 2 715 3450 FAX 66 2 715 3453 1 5 2 Chome Murotani Nishi ku Kobe 651 2241 TEL 81 78 991 5162 FAX 81 78 991 8787 HEAD OFFICE BRANCH OFFICE U S A BRANCH OFFICE INDIA THAILAND REPRESENTATIVE OFFICE KOSMEK EUROPE GmbH Schleppeplatz 2 9020 Klagenfurt am Wör...

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