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ADJUSTMENT

 / SETTING

TROUBLESHOOTING

APPENDIX

Field Service Ver. 1.0 Jul. 2009

i

CONTENTS

bizhub C360/C280/C220 Main body

OUTLINE

1.

SYSTEM CONFIGURATION................................................................................... 1

2.

PRODUCT SPECIFICATIONS ................................................................................ 3

2.1

Type ...................................................................................................................... 3

2.2

Functions .............................................................................................................. 4

2.3

Paper .................................................................................................................... 6

2.4

Materials ............................................................................................................... 7

2.5

Print volume.......................................................................................................... 8

2.6

Machine specifications.......................................................................................... 9

2.7

Operating environment ......................................................................................... 9

2.8

Print functions....................................................................................................... 9

2.9

Scan functions .................................................................................................... 12

MAINTENANCE

3.

PERIODICAL MIANTENANCE ITEMS ................................................................. 13

3.1

Concept of periodical maintenance .................................................................... 13

3.1.1

Main body ................................................................................................... 13

3.1.2

DF-617 ........................................................................................................ 14

3.1.3

PC-107/207/408.......................................................................................... 15

3.1.4

JS-505......................................................................................................... 15

3.1.5

JS-603/FS-527/SD-509/PK-517.................................................................. 15

3.1.6

FS-529 ........................................................................................................ 16

3.2

Periodical replacement parts list......................................................................... 17

3.2.1

Main body ................................................................................................... 17

3.2.2

Option ......................................................................................................... 18

3.3

Periodical cleaning parts list ............................................................................... 19

3.3.1

Main body ................................................................................................... 19

3.3.2

Option ......................................................................................................... 19

3.4

Concept of parts life............................................................................................ 20

3.4.1

Life value of consumables and parts........................................................... 20

3.4.2

Conditions for life specifications values....................................................... 22

3.4.3

Control causing  inhibited  pr inting f or one par t when an in hibited-printing

event occurs in another part........................................................................ 22

4.

PERIODICAL MAINTENANCE PROCEDURE ..................................................... 23

4.1

Housing section .................................................................................................. 23

Summary of Contents for bizhub C280 Series

Page 1: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 2: ...f the service manual C 1 Notation of the service manual C 2 bizhub C360 C280 C220 Main body OUTLINE 1 MAINTENANCE 13 ADJUSTMENT SETTING 165 TROUBLESHOOTING 525 APPENDIX 741 i Option LK 101 v2 102 103...

Page 3: ...ii F OUTLINE 1 MAINTENANCE 5 PK 517 OUTLINE 1 MAINTENANCE 3 ADJUSTMENT SETTING 7 SD 509 OUTLINE 1 MAINTENANCE 3 ADJUSTMENT SETTING 21 JS 603 OUTLINE 1 MAINTENANCE 3 FS 529 OUTLINE 1 MAINTENANCE 3...

Page 4: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 5: ...of periodical maintenance 13 3 1 1 Main body 13 3 1 2 DF 617 14 3 1 3 PC 107 207 408 15 3 1 4 JS 505 15 3 1 5 JS 603 FS 527 SD 509 PK 517 15 3 1 6 FS 529 16 3 2 Periodical replacement parts list 17 3...

Page 6: ...cing the waste toner box 35 4 8 2 Cleaning of the area around the waste toner collecting port 36 4 9 Paper feed section 37 4 9 1 Replacing the tray 1 feed roller tray 1 pick up roller 37 4 9 2 Replaci...

Page 7: ...ner right front cover 57 5 5 12 USB interface cover 57 5 5 13 Scanner left front cover 57 5 5 14 Scanner upper front cover 58 5 5 15 Scanner left cover 58 5 5 16 Scanner upper rear cover 58 5 5 17 Sca...

Page 8: ...eed tray 2 paper FD sensor board PSDB 2 105 5 5 54 Paper feed tray 1 LED board Paper feed tray 2 LED board LEDB1 LEDB2 106 5 5 55 Scanner motor M201 107 5 5 56 Duplex transport motor M5 110 5 5 57 Ton...

Page 9: ...l bypass tray feed roller 140 5 6 7 Manual bypass tray separation roller 141 5 6 8 Original glass 141 5 6 9 Scanner rails 142 5 6 10 Mirrors 1st 2nd 3rd 143 5 6 11 Lens 143 5 6 12 CCD sensor 144 6 SER...

Page 10: ...User Box 184 10 4 7 Create User Box Relay User Box 184 10 4 8 Limiting Access to Destinations 185 10 4 9 Limiting Access to Destinations Apply Levels Groups to Destinations 185 10 5 User Settings 186...

Page 11: ...S Off 198 10 5 31 Copier Settings Select Tray for Insert Sheet 199 10 5 32 Copier Settings Print Jobs During Copy Operation 199 10 5 33 Copier Settings Automatic Image Rotation 199 10 5 34 Copier Sett...

Page 12: ...ze Setting 251 10 6 12 System Settings Stamp Settings 252 10 6 13 System Settings Blank Page Print Settings 252 10 6 14 System Settings Application Key Settings 252 10 6 15 System Settings Skip Job Op...

Page 13: ...twork Settings AppleTalk Settings 297 10 6 45 Network Settings Bonjour Setting 297 10 6 46 Network Settings TCP Socket Settings 298 10 6 47 Network Settings Network Fax Setting 299 10 6 48 Network Set...

Page 14: ...e PDA Setting 332 10 6 82 Security Settings Administrator Password 333 10 6 83 Security Settings User Box Admin Setting 333 10 6 84 Security Settings Administrator Security Levels 334 10 6 85 Security...

Page 15: ...sist Loop 374 12 4 16 Color Registration Adjustment Cyan Magenta Yellow 375 12 4 17 Exhaust fan Stop Delay 376 12 4 18 Skew adjustment Skew adjustment 376 12 4 19 Skew adjustment Skew adjustment reset...

Page 16: ...12 8 1 Marketing Area 421 12 8 2 Tel Fax Number 422 12 8 3 Serial Number 422 12 8 4 No Sleep 423 12 8 5 Foolscap Size Setting 423 12 8 6 Original Size Detection 423 12 8 7 Install Date 424 12 8 8 Init...

Page 17: ...23 Bluetooth Settings 442 12 10 Counter 443 12 10 1 Common procedure 443 12 10 2 Life 443 12 10 3 Service Call Counter 445 12 10 4 Section Service Call 445 12 10 5 Warning 445 12 10 6 Maintenance 445...

Page 18: ...HDD Adj HDD R W Check 466 12 12 14 Memory HDD Adj HDD Format 467 12 12 15 Memory HDD State 467 12 12 16 Color Regist 467 12 12 17 Adjustment Data List 468 12 13 Test Mode 468 12 13 1 Procedure for tes...

Page 19: ...ISW 493 12 17 1 Internet ISW Set 493 12 17 2 HTTP Setting 493 12 17 3 HTTP Setting Data Input Setting 493 12 17 4 HTTP Setting Connect Proxy 493 12 17 5 HTTP Setting Proxy Server 494 12 17 6 HTTP Set...

Page 20: ...Function Choice Authentication Device 2 509 14 3 6 Management Function Choice Key Counter Only 511 14 3 7 Management Function Choice Management Device 1 512 14 3 8 Management Function Choice Managemen...

Page 21: ...eed at tray 2 feed section 543 17 3 5 Tray3 feed section vertical transport section misfeed 544 17 3 6 Tray4 feed section vertical transport section misfeed 544 17 3 7 LCT paper feed section vertical...

Page 22: ...ure 562 18 3 7 P 8 Drum Development unit Y failure 562 18 3 8 P 9 Drum Development unit K failure 562 18 3 9 P 14 Skew correction trouble 563 18 3 10 P 21 Color regist test pattern failure 563 18 3 11...

Page 23: ...183 Elevate drive malfunction 618 19 5 24 C1190 Alignment plate motor dr ive malfunction Alignment pla te R dr ive malfunction 620 19 5 25 C1191 Alignment plate F drive malfunction 621 19 5 26 C1194 L...

Page 24: ...r 634 19 5 56 C2558 Abnormally high toner density detected black TCR sensor 634 19 5 57 C2559 Cyan TCR sensor adjustment failure 635 19 5 58 C255A Magenta TCR sensor adjustment failure 635 19 5 59 C25...

Page 25: ...sor malfunction 646 19 5 93 C6103 Slider over running 646 19 5 94 C6704 Image input time out 647 19 5 95 C6751 CCD clamp gain adjustment failure 647 19 5 96 C6752 ASIC clock input error front side 648...

Page 26: ...AP4 657 19 5 130 CC180 Dynamic link error during starting LDR 657 19 5 131 CC181 Dynamic link error during starting IBR 657 19 5 132 CC182 Dynamic link error during starting IID 657 19 5 133 CC183 Dyn...

Page 27: ...Receiving packet analysis error 663 19 5 163 CD406 ACK receiving timeout 663 19 5 164 CD407 Retransmission timeout 663 19 5 165 CE001 Abnormal message queue 663 19 5 166 CE003 Task error 663 19 5 167...

Page 28: ...low image density rough image 697 22 3 11 Scanner system defective ACS 698 22 3 12 Scanner system blank copy black copy 699 22 3 13 Scanner system abnormal image 700 22 3 14 Scanner system uneven den...

Page 29: ...nter 4 color colored spots 725 22 3 36 Printer 4 color poor fusing performance offset 726 22 3 37 Printer 4 color brush effect blurred image 727 22 3 38 Printer 4 color back marking 728 22 3 39 Printe...

Page 30: ...y board REYB SCAN 772 25 1 7 DF control board DFCB 773 25 1 8 PC Control board PCCB 773 25 1 9 FS control board FSCB 775 25 1 10 SD drive board SDDB 777 26 RELAY CONNECTOR LAYOUT DRAWING 778 26 1 How...

Page 31: ...bizhub C360 C280 C220 OUTLINE MAINTENANCE ADJUSTMENT SETTING TROUBLESHOOTING APPENDIX Field S xxvii 793 27 5 3 2 flat stitching staples mode 794...

Page 32: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 33: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 34: ...SERVICE MANUAL 2009 07 er 1 0 FIELD SERVICE...

Page 35: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 36: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 37: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 38: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 39: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 40: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERV...

Page 41: ...SERVICE MANUAL 2009 07 Ver 1 0 FIELD SERVICE...

Page 42: ...SERVICE MANUAL 2009 07 Ver 1 0 THEORY OF OPERATION...

Page 43: ...PARTS GUIDE MANUAL JUNE 2012 bizhub C220 bizhub C280 bizhub C360 bizhub C7722 bizhub C7728 A0ED001...

Page 44: ...80 bizhub C360 bizhub C7722 bizhub C7728 SYSTEM OUTLINE 1 2 5 4 3 5 6 1 Except Europe 2 Europe Only 3 Non Bluetooth Type 4 Bluetooth Type 5 C360 C280 Only 6 Japan Only 7 5 8 9 10 2 3 4 20 19 17 18 21...

Page 45: ...ON OC 509 4 OTHER OPTION MK 713 5 FAX CONTROLLER FK 502 6 OTHER OPTION EK 604 7 FAX CONTROLLER FK 502 8 OTHER OPTION EK 605 9 OTHER OPTION VI 505 10 OTHER OPTION IC 412 11 PAPER FEEDER PC 107 12 PAPER...

Page 46: ...bizhub C220 bizhub C280 bizhub C360 bizhub C7722 bizhub C7728 DIAGRAM OF MAIN PARTS SECTION REAR SIDE 3 4 5 6 2 1 25 8 9 10 13 12 17 18 19 20 21 11 7 26 15 16 14 22 23 24 27 28 29...

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