Kongskilde 2800 Res-Till Assembly Instructions Manual Download Page 2

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Table of Contents

Introduction: ..........................................................................................................................................3

Pre Assembly Instructions: ....................................................................................................................3

Tines:......................................................................................................................................................5

Assembly Information for the VTH 630 Tine: ......................................................................................6

Center Frame Assembly:........................................................................................................................7

Center Frame Wheel Mounting:.............................................................................................................8

Self Leveling Linkage:...........................................................................................................................9

Hinge Plate and Wing Assembly:.........................................................................................................11

Wing Installation and Hinge Pins:.......................................................................................................12

Mechanical Adjust Wheels on 1.0m Wings:........................................................................................13

Wing Cylinder Assembly:....................................................................................................................14

Wing Cylinder Pins:.............................................................................................................................15

Adjustment Ponit Attachment/Slider:..................................................................................................16

Res-Till Disc Gang Assembly:.............................................................................................................17

Hitch Assembly:...................................................................................................................................20

Fold Cylinders (Narrow):.....................................................................................................................22

Fold Cylinders (Wide):........................................................................................................................24

Hydraulic Assembly Information:........................................................................................................25

Single Point Depth Control:.................................................................................................................27

On Completing the Assembly:.............................................................................................................29

Installing Safety Decals and Product Identiﬁcation:............................................................................30

Summary of Contents for 2800 Res-Till

Page 1: ...n Kongskilde 2800 Model may not be exactly as shown Kongskilde reserves the right to make changes to product designs and speci cations without notice or obligation to rework See your local Kongskilde...

Page 2: ...embly 11 Wing Installation and Hinge Pins 12 Mechanical Adjust Wheels on 1 0m Wings 13 Wing Cylinder Assembly 14 Wing Cylinder Pins 15 Adjustment Ponit Attachment Slider 16 Res Till Disc Gang Assembly...

Page 3: ...an approved service provider with the necessary tools equipment and training for safe assembly of the unit Frame components are heavy and somewhat awkward to handle Proper lifting devices such as over...

Page 4: ...duct and the workspace Improper supports can lead to accidents causing injury or death as well as damaging the product which can make it dif cult to sell On this page and the next are examples of good...

Page 5: ...ions expected and then attach the tines where indicated by the pattern The actual attachment is shown in the picture in the upper right For the Res Till the tines can be attached in a number of differ...

Page 6: ...he following order Begin by bolting the clamp to the toolbar 1 in the diagram below in the position indicated by the tine pattern Then attach the coil 2 to the clamp using the spacer Next bolt the ste...

Page 7: ...frame as shown above Use the bolts listed in the parts book Be sure to bolt both top and bottom holes in the front and back Remember to tighten them well Assembling the Center Frame The picture below...

Page 8: ...TM tines A 73cm for VTH tines Wheel Installation The next step in the assembly is attaching the wheels to the rear part of the center frame The top picture shows the wheel assembly and the lower pictu...

Page 9: ...s and make sure all of the clip pins are installed and locked Self levelling link Front hitch pivot link Self Levelling Linkages Narrow Frame Version Overview of the completed self levelling linkage s...

Page 10: ...ame Version Check the assembly of the self levelling linkages and make sure all of the clip pins are installed and locked 4 5 x 8 cylinder with mechanized depth stop 4 5 x 8 cylinder with mechanized d...

Page 11: ...and Wing Assembly These two diagrams show how to assemble the wings and how to attach the hinges The hinges used for the two versions of the center frame are quite different as you can see Wide Center...

Page 12: ...wings fold This picture shows the two parts of the center frame and the two components of the one wing Wide Center Narrow Center This cultivator has three hinges Pin the front hinge rst followed by t...

Page 13: ...Only used on the 16 5 0m Res Till The 1 0m wing uses the mechanical adjust wheels as the main gauge wheels These wheel attaches work the same on each wing because they are symmetric The wheels are att...

Page 14: ...e Parts List The wing lift cylinders should be attached as shown below The ports on both wing cylinders should face to the outside of the machine There are three wing lift Cylinders sized 4 5 4 25 4 T...

Page 15: ...inder pin in these locations The roll pin ts inside the clevis keeping the clevis away from the walking tandem arm Enlargement of picture to left Install the wing cylinder pin such that it keeps the c...

Page 16: ...the wing adjustment slider is cranked out to 7 8 before raising the machine with the cylinder If not a tine could hook itself over the wheel axel requiring you to remove the tine to unhook it This is...

Page 17: ...lowblock rst 2 Set gang unit in the pillowblock base This will support the gang unit 3 Lock gang in place by attaching the top of the pillowblock Place the intergang scraper here Place 4 1 2 washers b...

Page 18: ...een two individual disk gangs Please take note of the intergang scraper When the ange bolts are tightened down the disc gang tubes bow slightly Leave the ange bolts loose until the pillow blocks have...

Page 19: ...iew of a completed disk gang assembly Also visible is the gang pitch adjuster turnbuckle 1 and a intergang scraper 2 2 1 This is a full view of a completed disk gang assembly The model shown is a wide...

Page 20: ...ore any hydraulics are operated Assemble the hitch using the components shown in the diagram below and the pictures on the following page Compare this diagram to those of the hitch assembly in the Spa...

Page 21: ...ment points should look like The tongue should be able to swing if the assembly is done properly The turnbuckle allows you to adjust the pitch of the cultivator Lengthing the buckle raises the fornt c...

Page 22: ...22 Fold Cylinders Installed Narrow Center Cylinders in folded position Make sure the fold Cylinder pins are correctly inserted before using the machine Cylinders in unfolded position...

Page 23: ...4 1 25 mm washers at rod end of cylinder The inside two 2 keep the clevis centered NOTE Tie hoses to the rod port as shown above to avoid interference with hinge movement NOTE Fasten the hoses to the...

Page 24: ...Installed Wide Center Make sure the fold lock pins are correctly inserted before using the machine Cylinders in folded position Cylinder in unfolded position Dual fold hydraulics used on the 29 9m an...

Page 25: ...can become pinched by the front wing fold stop plate when folding the machine if the hoses are laying on top of the frame tube Also improperly attached hoses can compromise the hydrualic system This c...

Page 26: ...he system and ensure the cylinders and hoses are full of oil Remove the block and reconnect the cylinder to the fold bracket with the cylinder pin washer and clip pin Always insert the transport lock...

Page 27: ...27 Depth Control Valve Close Up There are two versions of the depth control valve assembly one for the wide center and one for the narrow center Assembled View Exploded View...

Page 28: ...aster cylinder s The valve is marked with in and out at the inlet and outlet ports There is one master cylinder on the narrow 3m base machine so one outlet port is to be plugged On the wide 4m base ma...

Page 29: ...must be followed before attempting to hook up and move the cultivator after assembly If you have purchased optional levelling attachments such as the combi harrows shown on the cultivator below refer...

Page 30: ...es of the draw tongue and wing frames as shown KONGSKILDE Vibro Till 2800 on both sides of hitch KONGSKILDE Vibro Till 2800 on both side of wing frames Installing Safety Decals and Product Identi cati...

Page 31: ...llow Safety Re ectors 600475131 on both front corners and sides of the 2800 centre section YELLOW REFLECTORS on both front corners and side bars of front frame YELLOW REFLECTOR front view YELLOW REFLE...

Page 32: ...ction RED REFLECTORS on Rear Hinges and side bar If the rear re ector position could be blocked from view by harrow mounting brackets then the re ector can be placed in an alternate position on the re...

Page 33: ...CE label as shown TOWING SAFETY TIPPING HAZARD ELECTROCUTION DANGER SERIAL PLATE CE Label 6 Install the Wing Fold Lock Warning decals 600475176 on the top of the centre section frame tubes near the wi...

Page 34: ...front and rear main frame tubes on the 2800 wing frames The decals should be centred on the tube at about eye level so they can be read clearly when the wings are folded as shown below WING SAFETY on...

Page 35: ...__________________________________________ ______________________________________________________________________ ______________________________________________________________________ _______________...

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