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GENERAL  PRECAUTIONS  COMMON  TO  OPERATION
AND MAINTENANCE

Mistakes  in  operation,  inspection,  or  maintenance  may  result  in  serious  personal  injury  or  death.  Before  per-
forming operation, inspection, or maintenance, always read this manual and the safety labels on the machine
carefully and obey the warnings.

PRECAUTIONS BEFORE STARTING OPERATION

ENSURE SAFE OPERATION

• Only trained and authorized personnel can operate and maintain the machine.
• Follow  all  safety,  precautions,  and  instructions  in  this  manual  when  operating  or  performing  inspection  or

maintenance on the machine.

• If you are not feeling well, or if you are under the influence of alcohol or medication, your ability to safely

operate or repair your machine may be severely impaired, putting yourself and everyone else on your job
site in danger.

• When working with another operator or with the person on the worksite traffic duty, discuss the content of

the operation beforehand and use the determined signals when performing the operation.

UNDERSTAND THE MACHINE

Before operating the machine, read this manual thoroughly. If there is any place in this manual that you do not
understand, ask the person in charge of safety for explanation.

PREPARATIONS FOR SAFE OPERATION

PRECAUTIONS FOR SAFETY-RELATED EQUIPMENT

• Be sure that all guards, covers, cameras, and mirrors are in their proper position. Repair them immediately

if they are damaged.

• Understand the using method of the safety related devices and use them properly.
• Never remove any safety related devices. Always keep them in good operating condition.

INSPECT MACHINE

Check the machine before starting operations. If any abnormality is found, do not operate the machine until re-
pairs of the problem location have been completed.

WEAR WELL-FITTING CLOTHES AND PROTECTIVE EQUIPMENT

• Do  not  wear  loose  clothes  or  any  accessories.  If  any  of

these  catch  the  control  levers  or  protruding  parts,  it  may
cause  the  machine  to  move  unexpectedly,  it  is  extremely
dangerous.

• Always wear a hard hat and safety shoes. Wear protective

eyeglasses, mask, gloves, ear plugs, and safety belt when
operating or maintaining the machine.

• Long hair hanging out from the hard hat is dangerous that

it may get caught up in the machine. Tie the hair up and be
careful not to be caught.

• Check  that  all  personal  protective  items  function  properly

before using them.

KEEP MACHINE CLEAN

• If you get on or off the machine or perform inspection and maintenance on the machine with mud or oil, you

may slip and fall, and it is dangerous. Wipe off any mud or oil from the machine. Always keep the machine
clean.

SAFETY

GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTE-

NANCE

2-15

Summary of Contents for WA270-8

Page 1: ...ompany It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or improvements at any time without incurring any obligation to inst...

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Page 5: ...ncer birth defects and other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of Califor...

Page 6: ...and Maintenance Manual 1 on the left side of the operator s seat If this manual is lost or damaged contact Komatsu or your Komatsu distributor and tell them about the machine model name and the seria...

Page 7: ...s signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided...

Page 8: ...e determined according to the view from the operator s seat in the direction of travel front of the machine VISIBILITY FROM OPERATOR S SEAT This machine complies with the visibility standard ISO5006 T...

Page 9: ...ammonia generated from the urea solution and decomposes the nitrogen oxides into nitrogen and water About Diesel Exhaust Fluid DEF Diesel Exhaust Fluid is the aqueous urea solution for the SCR system...

Page 10: ...R PIN MACHINE SERI AL NO PLATE This is located at the center of the front frame on the right side of the machine The design of the nameplate differs according to the district LOCATION OF ENGINE NUMBER...

Page 11: ...center bottom of the machine monitor YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR Machine serial No Engine serial No Product identification number PIN Distributor name Address Phone Fax Service personn...

Page 12: ...2 21 UNAUTHORIZED MODIFICATION 2 21 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2 21 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2 21 PRECAUTIONS FOR OPERATION 2 22 PRECAUTIONS FOR JOBSITE 2 22...

Page 13: ...LD WEATHER OPERATION INFORMATION 3 229 PRECAUTIONS AFTER DAILY WORK COMPLETION 3 230 PRECAUTIONS IN COLD WEATHER 3 230 AFTER COLD WEATHER SEASON 3 230 PRECAUTIONS FOR LONG TERM STORAGE 3 231 PREPARATI...

Page 14: ...E 4 61 EVERY 4000 HOURS MAINTENANCE 4 77 EVERY 4500 HOURS MAINTENANCE 4 80 EVERY 8000 HOURS MAINTENANCE 4 80 EVERY 9000 HOURS MAINTENANCE 4 80 SPECIFICATIONS 5 1 SPECIFICATIONS 5 2 SPECIFICATIONS WA27...

Page 15: ...se read and make sure that you fully understand the precautions descri bed in this manual and the safety labels on the machine When operating or servicing the machine always follow these precautions s...

Page 16: ...FOR CLEANING CAB GLASS 2 20 DO NOT GET CAUGHT 2 20 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2 21 UNAUTHORIZED MODIFICATION 2 21 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2 21 PRECAUTIONS WHEN...

Page 17: ...TOOLS 2 36 PRECAUTIONS FOR CHECK AND MAINTENANCE 2 36 TURN BATTERY DISCONNECT SWITCH TO OFF POSITION 2 36 PRECAUTIONS FOR WELDING 2 37 HANDLE BATTERY 2 37 PRECAUTIONS WHEN USING HAMMER 2 38 PRECAUTIO...

Page 18: ...ly When cleaning the safety labels do not use organic solvents or gasoline These may cause the labels to peel off If the safety labels are damaged lost or cannot be read properly replace them with new...

Page 19: ...LOCATION OF SAFETY LABELS SAFETY SAFETY LABELS 2 5...

Page 20: ...ngth fender 13 Caution while engine is running 14 Caution for nearing machine 15 Prohibition of entering beneath work equipment 16 Caution for modification of ROPS FOPS 17 Prohibition of start by shor...

Page 21: ...CONTENTS OF SAFETY LABELS Caution before operating 09651 03001 Caution when leaving the operator s seat 09654 83001 SAFETY SAFETY LABELS 2 7...

Page 22: ...Caution when traveling in reverse 09802 33000 Caution for electric cables 09801 13002 Prohibition of trespassing 09162 23000 SAFETY LABELS SAFETY 2 8...

Page 23: ...cable 09808 03001 Caution for explosion 09659 53000 Improper use of jumper cables and battery cables can cause an explosion resulting in serious injuly or death Follow instructions in manual when usin...

Page 24: ...ohibition of getting on or off fender Machines equipped with rear full length fender 09805 03000 Caution while engine is running 09667 03001 Caution for nearing machine 09812 13001 Stay clear 09812 13...

Page 25: ...cation of ROPS FOPS 09620 A2001 09620 A2171 Prohibition of start by short circuiting 09842 A0481 Caution for cleaning cooler core 418 93 43341 Sign indicates a crush hazard from falling off of working...

Page 26: ...Emergency escape 425 93 51110 Caution when closing emergency escape right window 421 926 4990 Caution for high temperature turbocharger 09817 A0753 SAFETY LABELS SAFETY 2 12...

Page 27: ...nd use in well ventilated area Extremely flammable gas hydrogen Explosion Fire Blast or Projectile hazard Do not handle or charge until all safely precautions instructions have been read and understoo...

Page 28: ...Caution when traveling in reverse Machine with rearview camera 09833 33000 Caution for handling DEF 09632 31800 SAFETY LABELS SAFETY 2 14...

Page 29: ...TION PRECAUTIONS FOR SAFETY RELATED EQUIPMENT Be sure that all guards covers cameras and mirrors are in their proper position Repair them immediately if they are damaged Understand the using method of...

Page 30: ...ay cause fire Do not use a cellular phone when driving or operating the machine This may lead to mistakes in operation and may cause serious personal injury or death Never bring any dangerous objects...

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