2
PC800, 850-8
SEN00786-02
30 Testing and adjusting
Testing and adjusting, Part 1
Tools for testing, adjusting and troubleshooting
Testing and adjusting item
sym
b
ol
Part No.
Part name
Q’t
y
Remarks
Intake air pressure
(boost pressure)
A
799-201-2202 Boost gauge kit
1 –101 to 200 kPa {–760 to 1,500 Hg}
Exhaust temperature
B
799-101-1502 Digital thermometer
1 –99.9 to 1,299 ºC
Exhaust gas color
C
1 799-201-9001 Handy smoke checker
1 Bosch index: 0 to 9 (With standard color)
2
Purchased
Smoke meter
1
Valve clearance
D
Purchased
Clearance gauge
1 (Intake: 0.35 mm, Exhaust: 0.57 mm)
Compression pressure
E
1 795-502-1590 Compression gauge
1 0 to 7.0 MPa {0 to 70 kg/cm
2
}
2
795-471-1310 Adapter
1 For 140E-5 engine
6217-71-6110 Gasket
1 For 140E-5 engine
Blow-by pressure
F
799-201-1504 Blow-by checker
1
Engine oil pressure
G
1
799-101-5002 Hydraulic tester
1
Pressure gauge: 2.5, 6.0, 40, 60 MPa
{25, 60, 400, 600 kg/cm
2
}
790-261-1204 Digital hydraulic tester
1 Pressure gauge: 60 MPa {600 kg/cm
2
}
2 799-401-2320 Hydraulic gauge
1 Pressure gauge: 1.0 MPa {10 kg/cm
2
}
Drive oil pressure of EGR
valve and bypass valve
V
799-101-5002 Hydraulic tester
1
Pressure gauge: 2.5, 6.0, 40, 60 MPa
{25, 60, 400, 600 kg/cm
2
}
790-261-1204 Digital hydraulic tester
1 Pressure gauge: 60 MPa {600 kg/cm
2
}
Fuel pressure
H
1
799-101-5002 Hydraulic tester
1
Pressure gauge: 2.5, 6.0, 40, 60 MPa
{25, 60, 400, 600 kg/cm
2
}
790-261-1204 Digital hydraulic tester
1 Pressure gauge: 60 MPa {600 kg/cm
2
}
2 799-401-2320 Hydraulic gauge
1 Pressure gauge: 1.0 MPa {10 kg/cm
2
}
3
795-471-1450 Adapter
1 8 x 1.25 mm
o
R1/8
07005-00812
Gasket
1
Fuel return rate and leak-
age
J
1 6151-51-8490 Spacer
1 Inside diameter: 14 mm
2 6206-71-1770 Joint
1 Joint diameter: 10 mm
3 6217-71-8820 Joint
1 Joint diameter: 14 mm
4
Purchased
Hose
1 Size x Length: Ø 5 mm x (2 to 3 m)
5
Purchased
Hose
1 Size x Length: Ø 15 mm x (2 to 3 m)
6
Purchased
Measuring cylinder
1 Capacity: 2
l
7
Purchased
Stopwatch
1
Clearance of swing circle
bearing
N
Purchased
Dial gauge
1 With magnet
Work equipment, swing,
and travel circuit oil pres-
sures
K
799-101-5002 Hydraulic tester
1
Pressure gauge: 2.5, 6.0, 40, 60 MPa
{25, 60, 400, 600 kg/cm
2
}
790-261-1204 Digital hydraulic tester
1 Pressure gauge: 60 MPa {600 kg/cm
2
}
Control circuit oil pressure
L
799-101-5002 Hydraulic tester
1
Pressure gauge: 2.5, 6.0, 40, 60 MPa
{25, 60, 400, 600 kg/cm
2
}
790-261-1204 Digital hydraulic tester
1 Pressure gauge: 60 MPa {600 kg/cm
2
}
Summary of Contents for Galeo PC800-8
Page 2: ......
Page 15: ...00 Index and foreword SEN00375 06 PC800 850 8 13...
Page 57: ...00 Index and foreword SEN00376 02 PC800 850 8 41...
Page 94: ...4 PC800 850 8 SEN00380 01 10 Structure function and maintenance standard Radiator oil cooler...
Page 100: ...4 PC800 850 8 SEN00381 01 10 Structure function and maintenance standard Swing machinery...
Page 103: ...This Page Intentionally left Blank...
Page 112: ...4 PC800 850 8 SEN00382 01 10 Structure function and maintenance standard Idler...
Page 115: ...This Page Intentionally left Blank...
Page 116: ...8 PC800 850 8 SEN00382 01 10 Structure function and maintenance standard Track roller...
Page 125: ...PC800 850 8 3 10 Structure function and maintenance standard SEN00383 03...
Page 130: ...8 PC800 850 8 SEN00383 03 10 Structure function and maintenance standard...
Page 136: ...14 PC800 850 8 SEN00383 03 10 Structure function and maintenance standard Pump control signal...
Page 147: ...PC800 850 8 25 10 Structure function and maintenance standard SEN00383 03...
Page 165: ...PC800 850 8 3 10 Structure function and maintenance standard SEN00384 02...
Page 171: ...PC800 850 8 9 10 Structure function and maintenance standard SEN00384 02...
Page 173: ...PC800 850 8 11 10 Structure function and maintenance standard SEN00384 02...
Page 175: ...PC800 850 8 13 10 Structure function and maintenance standard SEN00384 02...
Page 177: ...PC800 850 8 15 10 Structure function and maintenance standard SEN00384 02...
Page 179: ...PC800 850 8 17 10 Structure function and maintenance standard SEN00384 02...
Page 207: ...PC800 850 8 45 10 Structure function and maintenance standard SEN00384 02...
Page 236: ...10 PC800 850 8 SEN00385 01 10 Structure function and maintenance standard 2 Bucket...
Page 241: ...This Page Intentionally left Blank...
Page 255: ...PC800 850 8 13 10 Structure function and maintenance standard SEN00386 03...
Page 278: ...36 PC800 850 8 SEN00386 03 10 Structure function and maintenance standard...
Page 283: ...PC800 850 8 41 10 Structure function and maintenance standard SEN00386 03...
Page 284: ...42 PC800 850 8 SEN00386 03 10 Structure function and maintenance standard Pump controller...
Page 309: ...PC800 850 8 67 10 Structure function and maintenance standard SEN00386 03...
Page 323: ...PC800 850 8 13 20 Standard value table SEN00784 02...
Page 347: ...PC800 850 8 23 30 Testing and adjusting SEN00786 02...
Page 393: ...PC800 850 8 27 30 Testing and adjusting SEN00912 02...
Page 440: ...10 PC800 850 8 SEN00914 02 30 Testing and adjusting...
Page 441: ...PC800 850 8 11 Pm clinic service...
Page 449: ...PC800 850 8 19 30 Testing and adjusting SEN00914 02...
Page 461: ...PC800 850 8 3 40 Troubleshooting SEN00789 02 Sequence of events in troubleshooting...
Page 470: ...12 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 471: ...PC800 850 8 13 40 Troubleshooting SEN00789 02...
Page 472: ...14 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 473: ...PC800 850 8 15 40 Troubleshooting SEN00789 02...
Page 474: ...16 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 475: ...PC800 850 8 17 40 Troubleshooting SEN00789 02...
Page 476: ...18 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 477: ...PC800 850 8 19 40 Troubleshooting SEN00789 02...
Page 478: ...20 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 479: ...PC800 850 8 21 40 Troubleshooting SEN00789 02...
Page 480: ...22 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 481: ...PC800 850 8 23 40 Troubleshooting SEN00789 02...
Page 482: ...24 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 483: ...PC800 850 8 25 40 Troubleshooting SEN00789 02...
Page 484: ...26 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 485: ...PC800 850 8 27 40 Troubleshooting SEN00789 02...
Page 486: ...28 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 487: ...PC800 850 8 29 40 Troubleshooting SEN00789 02...
Page 488: ...30 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 489: ...PC800 850 8 31 40 Troubleshooting SEN00789 02...
Page 490: ...32 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 491: ...PC800 850 8 33 40 Troubleshooting SEN00789 02...
Page 492: ...34 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 493: ...PC800 850 8 35 40 Troubleshooting SEN00789 02...
Page 494: ...36 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 495: ...PC800 850 8 37 40 Troubleshooting SEN00789 02...
Page 496: ...38 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 497: ...PC800 850 8 39 40 Troubleshooting SEN00789 02...
Page 498: ...40 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 499: ...PC800 850 8 41 40 Troubleshooting SEN00789 02...
Page 500: ...42 PC800 850 8 SEN00789 02 40 Troubleshooting...
Page 501: ...PC800 850 8 43 40 Troubleshooting SEN00789 02...
Page 505: ...PC800 850 8 47 40 Troubleshooting SEN00789 02...
Page 509: ...PC800 850 8 3 40 Troubleshooting SEN00790 02...
Page 517: ...PC800 850 8 11 40 Troubleshooting SEN00790 02...
Page 525: ...PC800 850 8 19 40 Troubleshooting SEN00790 02...
Page 529: ...PC800 850 8 23 40 Troubleshooting SEN00790 02...
Page 533: ...PC800 850 8 27 40 Troubleshooting SEN00790 02...
Page 537: ...PC800 850 8 31 40 Troubleshooting SEN00790 02...
Page 541: ...PC800 850 8 35 40 Troubleshooting SEN00790 02...
Page 545: ...PC800 850 8 39 40 Troubleshooting SEN00790 02...
Page 549: ...PC800 850 8 43 40 Troubleshooting SEN00790 02...
Page 553: ...PC800 850 8 47 40 Troubleshooting SEN00790 02...
Page 565: ...PC800 850 8 59 40 Troubleshooting SEN00790 02 Circuit diagram related to injector 5...
Page 567: ...PC800 850 8 61 40 Troubleshooting SEN00790 02 Circuit diagram related to injector 3...
Page 569: ...PC800 850 8 63 40 Troubleshooting SEN00790 02 Circuit diagram related to injector 6...
Page 571: ...PC800 850 8 65 40 Troubleshooting SEN00790 02 Circuit diagram related to injector 2...
Page 577: ...PC800 850 8 71 40 Troubleshooting SEN00790 02...
Page 585: ...PC800 850 8 5 40 Troubleshooting SEN00791 02...
Page 593: ...PC800 850 8 13 40 Troubleshooting SEN00791 02...
Page 607: ...PC800 850 8 27 40 Troubleshooting SEN00791 02...
Page 611: ...PC800 850 8 31 40 Troubleshooting SEN00791 02...
Page 615: ...PC800 850 8 35 40 Troubleshooting SEN00791 02...
Page 625: ...PC800 850 8 45 40 Troubleshooting SEN00791 02...
Page 631: ...PC800 850 8 51 40 Troubleshooting SEN00791 02 Circuit diagram related to engine preheater...
Page 633: ...PC800 850 8 53 40 Troubleshooting SEN00791 02 Circuit diagram related to battery relay drive...
Page 637: ...PC800 850 8 57 40 Troubleshooting SEN00791 02 Electric circuit diagram related to step light...
Page 645: ...PC800 850 8 65 40 Troubleshooting SEN00791 02...
Page 657: ...PC800 850 8 3 40 Troubleshooting SEN00792 02...
Page 675: ...PC800 850 8 21 40 Troubleshooting SEN00792 02 Circuit diagram related to travel alarm...
Page 689: ...PC800 850 8 35 40 Troubleshooting SEN00792 02 Circuit diagram related to hydraulic fan...
Page 691: ...PC800 850 8 37 40 Troubleshooting SEN00792 02 Circuit diagram related to hydraulic fan...
Page 701: ...PC800 850 8 47 40 Troubleshooting SEN00792 02 Circuit diagram related to fan pump EPC solenoid...
Page 703: ...PC800 850 8 49 40 Troubleshooting SEN00792 02 Circuit diagram related to fan pump EPC solenoid...
Page 739: ...PC800 850 8 13 40 Troubleshooting SEN00793 02...
Page 745: ...PC800 850 8 19 40 Troubleshooting SEN00793 02 Circuit diagram related to PPC lock solenoid...
Page 753: ...PC800 850 8 27 40 Troubleshooting SEN00793 02...
Page 759: ...PC800 850 8 33 40 Troubleshooting SEN00793 02 Circuit diagram related to swing holding brake...
Page 769: ...PC800 850 8 43 40 Troubleshooting SEN00793 02 Circuit diagram related to window washer motor...
Page 785: ...PC800 850 8 59 40 Troubleshooting SEN00793 02 LED display unit CK01 connector...
Page 789: ...PC800 850 8 63 40 Troubleshooting SEN00793 02 Circuit diagram related to step light...
Page 791: ...PC800 850 8 65 40 Troubleshooting SEN00793 02 Circuit diagram related to electric grease gun...
Page 793: ...PC800 850 8 67 40 Troubleshooting SEN00793 02 Circuit diagram related to travel alarm...
Page 799: ...PC800 850 8 5 40 Troubleshooting SEN00794 02...
Page 801: ...PC800 850 8 7 40 Troubleshooting SEN00794 02...
Page 805: ...PC800 850 8 11 40 Troubleshooting SEN00794 02...
Page 817: ...PC800 850 8 23 40 Troubleshooting SEN00794 02...
Page 835: ...PC800 850 8 41 40 Troubleshooting SEN00794 02...
Page 838: ...2 PC800 850 8 SEN00795 02 40 Troubleshooting S 16 Vibration is excessive 28...
Page 859: ...PC800 850 8 23 40 Troubleshooting SEN00795 02...
Page 865: ...PC800 850 8 29 40 Troubleshooting SEN00795 02...
Page 881: ...50 Disassembly and assembly SEN01052 01 PC800 850 8 15 F3 Push tool J3 Push tool...
Page 882: ...SEN01052 01 50 Disassembly and assembly 16 PC800 850 8 L4 Push tool L5 Adapter...
Page 883: ...50 Disassembly and assembly SEN01052 01 PC800 850 8 17...
Page 973: ...50 Disassembly and assembly SEN01055 01 PC800 850 8 31...
Page 988: ...SEN01056 01 50 Disassembly and assembly 14 PC800 850 8 Fig 1 for tool 1...
Page 1026: ...SEN01057 01 50 Disassembly and assembly 22 PC800 850 8 5 spool control valve...
Page 1049: ...50 Disassembly and assembly SEN01057 01 PC800 850 8 45...
Page 1108: ...3 Hydraulic circuit diagram PC800 850 8 PC800 850 8 SEN00392 02 Hydraulic circuit diagram...