40 Troubleshooting
SEN02634-02
PC300, 350-8
23
S-16 Vibration is excessive
1
General causes why vibration is excessive
• Defective parts (abnormal wear, breakage)
• Misalignment between engine and chassis
• Abnormal combustion
a
If abnormal noise is made and vibration is excessive, carry out trouble-
shooting for “S-15 Abnormal noise is made”, too.
Cause
S
tuck dynam
ic val
v
e sys
te
m
(v
al
v
e
, rock
er l
e
v
e
r)
W
orn m
ain be
aring,
connec
ti
ng r
od bear
ing
Im
proper
gear
tr
ain back
lash
Worn c
a
ms
haf
t bu
shing
Im
proper
inject
io
n
t
im
ing (A
bnorm
a
lit
y
in
coolant
t
e
mpe
rat
ur
e sens
or
,
bo
ost
t
e
mperat
ure sensor
)
Loose engine mount
ing
bolt
s
, brok
en
c
ushions
Mis
a
lignm
ent
bet
ween
eng
ine and devices on
applic
able m
ac
hine
s
ide
Br
oken
out
put
s
h
af
t,
p
a
rt
s
in dam
p
er o
n
applicable
mach
in
e
side
Q
ues
ti
ons
Confirm recent repair history
Degree of use of
machine
Operated for long period
E
E
E
Condition of
vibration
Suddenly increased
Q
Q
Gradually increased
Q
Q
Q
Non-specified oil is being used
Q
Q
Metal particles are found when oil filter is drained
w
w
Metal particles are found when oil pan is drained
w
w
C
h
e
ck i
tem
s Oil pressure is low at low idle
Q
Q
Vibration occurs at mid-range speed
Q
Q
Vibration follows engine speed
Q
Q
Q
Q
Exhaust smoke is black
w
Q
T
roubleshoot
ing
Inspect dynamic valve system directly
q
Inspect main bearing and connecting rod bearing directly
q
Inspect gear train directly
q
Inspect camshaft bushing directly
q
Check with monitoring function of machine monitor
q
Inspect engine mounting bolts and cushions directly
q
When alignment is checked, radial runout or facial runout is detected
q
Inspect output shaft or inside of damper directly
q
Remedy
Replace
Replace
Replace
Replace
Replace
Replace
Adj
u
s
t
Replace
Summary of Contents for ecot3 PC300-8
Page 2: ......
Page 13: ...00 Index and foreword SEN01985 15 PC300 350 8 11...
Page 55: ...00 Index and foreword SEN01986 02 PC300 350 8 41...
Page 78: ...SEN01991 00 10 Structure function and maintenance standard 4 PC300 350 8 Swing machinery 1...
Page 88: ...SEN01992 00 10 Structure function and maintenance standard 4 PC300 350 8 Idler 1...
Page 95: ...10 Structure function and maintenance standard SEN01992 00 PC300 350 8 11...
Page 99: ...10 Structure function and maintenance standard SEN01993 00 PC300 350 8 3...
Page 101: ...10 Structure function and maintenance standard SEN01993 00 PC300 350 8 5...
Page 115: ...10 Structure function and maintenance standard SEN01993 00 PC300 350 8 19...
Page 120: ......
Page 124: ......
Page 129: ...10 Structure function and maintenance standard SEN01994 01 PC300 350 8 3 General view...
Page 130: ...SEN01994 01 10 Structure function and maintenance standard 4 PC300 350 8 Sectional view 1 5...
Page 132: ...SEN01994 01 10 Structure function and maintenance standard 6 PC300 350 8 2 5...
Page 134: ...SEN01994 01 10 Structure function and maintenance standard 8 PC300 350 8 3 5...
Page 136: ...SEN01994 01 10 Structure function and maintenance standard 10 PC300 350 8 4 5...
Page 138: ...SEN01994 01 10 Structure function and maintenance standard 12 PC300 350 8 5 5...
Page 191: ...10 Structure function and maintenance standard SEN01994 01 PC300 350 8 65...
Page 194: ...SEN01995 01 10 Structure function and maintenance standard 2 PC300 350 8 Valve control 1...
Page 201: ...10 Structure function and maintenance standard SEN01995 01 PC300 350 8 9...
Page 202: ...SEN01995 01 10 Structure function and maintenance standard 10 PC300 350 8...
Page 215: ...10 Structure function and maintenance standard SEN01995 01 PC300 350 8 23...
Page 224: ...SEN01995 01 10 Structure function and maintenance standard 32 PC300 350 8...
Page 236: ...SEN01995 01 10 Structure function and maintenance standard 44 PC300 350 8...
Page 243: ...10 Structure function and maintenance standard SEN01995 01 PC300 350 8 51...
Page 248: ...SEN01996 01 10 Structure function and maintenance standard 2 PC300 350 8 Work equipment 1...
Page 252: ...SEN01996 01 10 Structure function and maintenance standard 6 PC300 350 8 2 Dimension of bucket...
Page 257: ...10 Structure function and maintenance standard SEN01997 00 PC300 350 8 3...
Page 268: ...SEN01998 05 10 Structure function and maintenance standard 10 PC300 350 8...
Page 271: ...10 Structure function and maintenance standard SEN01998 05 PC300 350 8 13...
Page 291: ...10 Structure function and maintenance standard SEN01998 05 PC300 350 8 33 4 Pump controller...
Page 339: ...20 Standard value table SEN02624 03 PC300 350 8 13...
Page 405: ...SEN02625 06 PC300 350 8 65 30 Testing and adjusting...
Page 463: ...30 Testing and adjusting SEN02626 04 PC300 350 8 57...
Page 473: ...30 Testing and adjusting SEN02663 02 PC300 350 8 9 Items related to engine...
Page 474: ...SEN02663 02 30 Testing and adjusting 10 PC300 350 8 Items related to oil pressure...
Page 487: ...40 Troubleshooting SEN02627 04 PC300 350 8 9...
Page 491: ...SEN02628 04 PC300 350 8 3 40 Troubleshooting Sequence of events in troubleshooting...
Page 500: ...40 Troubleshooting 12 PC300 350 8 SEN02628 04...
Page 501: ...SEN02628 04 PC300 350 8 13 40 Troubleshooting...
Page 502: ...40 Troubleshooting 14 PC300 350 8 SEN02628 04...
Page 503: ...SEN02628 04 PC300 350 8 15 40 Troubleshooting...
Page 504: ...40 Troubleshooting 16 PC300 350 8 SEN02628 04...
Page 505: ...SEN02628 04 PC300 350 8 17 40 Troubleshooting...
Page 506: ...40 Troubleshooting 18 PC300 350 8 SEN02628 04...
Page 507: ...SEN02628 04 PC300 350 8 19 40 Troubleshooting...
Page 508: ...40 Troubleshooting 20 PC300 350 8 SEN02628 04...
Page 509: ...SEN02628 04 PC300 350 8 21 40 Troubleshooting...
Page 510: ...40 Troubleshooting 22 PC300 350 8 SEN02628 04...
Page 511: ...SEN02628 04 PC300 350 8 23 40 Troubleshooting...
Page 512: ...40 Troubleshooting 24 PC300 350 8 SEN02628 04...
Page 513: ...SEN02628 04 PC300 350 8 25 40 Troubleshooting...
Page 514: ...40 Troubleshooting 26 PC300 350 8 SEN02628 04...
Page 515: ...SEN02628 04 PC300 350 8 27 40 Troubleshooting...
Page 516: ...40 Troubleshooting 28 PC300 350 8 SEN02628 04...
Page 517: ...SEN02628 04 PC300 350 8 29 40 Troubleshooting...
Page 518: ...40 Troubleshooting 30 PC300 350 8 SEN02628 04...
Page 519: ...SEN02628 04 PC300 350 8 31 40 Troubleshooting...
Page 520: ...40 Troubleshooting 32 PC300 350 8 SEN02628 04...
Page 521: ...SEN02628 04 PC300 350 8 33 40 Troubleshooting...
Page 522: ...40 Troubleshooting 34 PC300 350 8 SEN02628 04...
Page 523: ...SEN02628 04 PC300 350 8 35 40 Troubleshooting...
Page 524: ...40 Troubleshooting 36 PC300 350 8 SEN02628 04...
Page 525: ...SEN02628 04 PC300 350 8 37 40 Troubleshooting...
Page 526: ...40 Troubleshooting 38 PC300 350 8 SEN02628 04...
Page 527: ...SEN02628 04 PC300 350 8 39 40 Troubleshooting...
Page 528: ...40 Troubleshooting 40 PC300 350 8 SEN02628 04...
Page 529: ...SEN02628 04 PC300 350 8 41 40 Troubleshooting...
Page 530: ...40 Troubleshooting 42 PC300 350 8 SEN02628 04...
Page 531: ...SEN02628 04 PC300 350 8 43 40 Troubleshooting...
Page 532: ...40 Troubleshooting 44 PC300 350 8 SEN02628 04...
Page 533: ...SEN02628 04 PC300 350 8 45 40 Troubleshooting...
Page 534: ...40 Troubleshooting 46 PC300 350 8 SEN02628 04...
Page 543: ...40 Troubleshooting SEN02629 03 PC300 350 8 5...
Page 551: ...40 Troubleshooting SEN02629 03 PC300 350 8 13...
Page 563: ...40 Troubleshooting SEN02629 03 PC300 350 8 25 Circuit diagram related to fuel control dial...
Page 565: ...40 Troubleshooting SEN02629 03 PC300 350 8 27 Circuit diagram related to fuel control dial...
Page 575: ...40 Troubleshooting SEN02629 03 PC300 350 8 37...
Page 577: ...40 Troubleshooting SEN02629 03 PC300 350 8 39 Circuit diagram related to sensor power supply 2...
Page 590: ...SEN02629 03 40 Troubleshooting 52 PC300 350 8 Circuit diagram related to injector No 1...
Page 592: ...SEN02629 03 40 Troubleshooting 54 PC300 350 8 Circuit diagram related to injector No 5...
Page 594: ...SEN02629 03 40 Troubleshooting 56 PC300 350 8 Circuit diagram related to injector No 3...
Page 596: ...SEN02629 03 40 Troubleshooting 58 PC300 350 8 Circuit diagram related to injector No 6...
Page 598: ...SEN02629 03 40 Troubleshooting 60 PC300 350 8 Circuit diagram related to injector No 2...
Page 600: ...SEN02629 03 40 Troubleshooting 62 PC300 350 8 Circuit diagram related to injector No 4...
Page 601: ...40 Troubleshooting SEN02629 03 PC300 350 8 63...
Page 609: ...40 Troubleshooting SEN02630 05 PC300 350 8 7 Circuit diagram related to sensor power supply 1...
Page 611: ...40 Troubleshooting SEN02630 05 PC300 350 8 9...
Page 613: ...40 Troubleshooting SEN02630 05 PC300 350 8 11 Circuit diagram related to water in fuel sensor...
Page 615: ...40 Troubleshooting SEN02630 05 PC300 350 8 13 Circuit diagram related to water in fuel sensor...
Page 617: ...40 Troubleshooting SEN02630 05 PC300 350 8 15...
Page 625: ...40 Troubleshooting SEN02630 05 PC300 350 8 23...
Page 631: ...40 Troubleshooting SEN02630 05 PC300 350 8 29...
Page 637: ...40 Troubleshooting SEN02630 05 PC300 350 8 35...
Page 643: ...40 Troubleshooting SEN02630 05 PC300 350 8 41 Circuit diagram related to KOMNET communication...
Page 647: ...40 Troubleshooting SEN02630 05 PC300 350 8 45...
Page 659: ...40 Troubleshooting SEN02630 05 PC300 350 8 57 Circuit diagram related to battery relay drive...
Page 673: ...40 Troubleshooting SEN02630 05 PC300 350 8 71 Circuit diagram related to camera...
Page 675: ...40 Troubleshooting SEN02630 05 PC300 350 8 73...
Page 679: ...40 Troubleshooting SEN02631 02 PC300 350 8 3...
Page 683: ...40 Troubleshooting SEN02631 02 PC300 350 8 7...
Page 693: ...40 Troubleshooting SEN02631 02 PC300 350 8 17...
Page 701: ...40 Troubleshooting SEN02631 02 PC300 350 8 25...
Page 743: ...40 Troubleshooting SEN02632 02 PC300 350 8 3...
Page 753: ...40 Troubleshooting SEN02632 02 PC300 350 8 13...
Page 755: ...40 Troubleshooting SEN02632 02 PC300 350 8 15 Circuit diagram related to engine preheater...
Page 757: ...40 Troubleshooting SEN02632 02 PC300 350 8 17 Circuit diagram related to PPC lock solenoid...
Page 759: ...40 Troubleshooting SEN02632 02 PC300 350 8 19...
Page 769: ...40 Troubleshooting SEN02632 02 PC300 350 8 29 Circuit diagram related to swing lock switch...
Page 771: ...40 Troubleshooting SEN02632 02 PC300 350 8 31...
Page 775: ...40 Troubleshooting SEN02632 02 PC300 350 8 35...
Page 783: ...40 Troubleshooting SEN02632 02 PC300 350 8 43...
Page 787: ...40 Troubleshooting SEN02632 02 PC300 350 8 47...
Page 799: ...40 Troubleshooting SEN02632 02 PC300 350 8 59...
Page 801: ...40 Troubleshooting SEN02632 02 PC300 350 8 61 Circuit diagram related to air conditioner...
Page 805: ...40 Troubleshooting SEN02632 02 PC300 350 8 65 Circuit diagram related to horn...
Page 809: ...40 Troubleshooting SEN02633 03 PC300 350 8 3...
Page 813: ...40 Troubleshooting SEN02633 03 PC300 350 8 7...
Page 839: ...40 Troubleshooting SEN02633 03 PC300 350 8 33...
Page 842: ...SEN02634 02 40 Troubleshooting 2 PC300 350 8 S 16 Vibration is excessive 23...
Page 877: ...SEN02635 02 PC300 350 8 13 50 Disassembly and assembly...
Page 913: ...50 Disassembly and assembly SEN02636 03 PC300 350 8 35...
Page 951: ...SEN02638 03 PC300 350 8 17 50 Disassembly and assembly...
Page 981: ...50 Disassembly and assembly SEN02640 00 PC300 350 8 5...
Page 1019: ...50 Disassembly and assembly SEN02642 02 PC300 350 8 11...
Page 1022: ...SEN02004 01 90 Diagrams and drawings 2 PC300 350 8...
Page 1024: ...90 Diagrams and drawings SEN02004 01 PC300 350 8 5...
Page 1027: ...SEN02005 03 90 Diagrams and drawings 2 PC300 350 8...
Page 1034: ...90 Diagrams and drawings SEN02005 03 PC300 350 8 15...