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Kolpin 25-1300, Assembly & Owners Manual

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Kolpin 25-1300 Assembly & Owners Manual Download Page 7

7

 

© 2021 Kolpin Outdoors Inc.

 

REV 00

 

 

Ill. 1

-

9

 

  FRONT

 

OEM Hardware

 

3

 

TALON 1000 WINCH INSTALLATION (continued):

 

8.

 

Install winch

-

bumper assembly onto the frame          

re

-

using the OEM hardware removed in step 4 as 

shown. (See illustrations 1

-

9 and 1

-

10). 

Note, do not 

tighten hardware at this time.

 

 

Ill. 1

-

8

 

2

 

Ill. 1

-

10

 

OEM Hardware

 

OEM Hardware

 

  FRONT

 

Summary of Contents for 25-1300

Page 1: ...N 25 1300 ASSEMBLY OWNERS MANUAL Application WINCH KIT NO 25 9xxx Before you begin please read these instructions and check to be sure all parts and tools are accounted for The following instructions...

Page 2: ...hardware may be designed to collapse or break when the equipment is over stressed Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others but...

Page 3: ...er Clamping U Bracket 3 2 Hex Flange Locknut Zinc Plated M10 1 5 7 6 Flat Fender Washer Zinc Plated M8 8 6 Hex Flange Screw Zinc Plated M8 1 25 x 30mm LG 9 1 Instruction Guide not shown 6 6 Lock Washe...

Page 4: ...tructions for future reference or for informational requests To facilitate installation make sure that your vehicle is clean and free of debris All directions referring to right and left are when the...

Page 5: ...ws from each side and front bumper as shown Save all for re install later See illustrations 1 3 and 1 4 Note the 5mm 6mm and 10mm bolts will be re used for bumper installation later This winch mount k...

Page 6: ...shown See illustration 1 6 7 Assemble the mounting bracket to the front bumper using the U Bracket Clamps item 2 and two M10 long bolts item 4 Place the U Bracket over the bumper frame tube as shown...

Page 7: ...TALON 1000 WINCH INSTALLATION continued 8 Install winch bumper assembly onto the frame re using the OEM hardware removed in step 4 as shown See illustrations 1 9 and 1 10 Note do not tighten hardware...

Page 8: ...n hardware at this time 10 Tighten the OEM bumper hardware to specifications listed below four M8 upper bumper screws two M8 lower bumper screws two M6 upper plastic grille screws and two M5 lower pla...

Page 9: ...bumper assembly Note the Talon vehicle is pre wired with red and black power cables from battery to front contactor location 15 To gain access to install Contactor included with winch kit remove the r...

Page 10: ...1 20 Note do not connect the winch cables to the battery at this time 18 Install the black and red power cables to the corresponding colored contactor terminals with the provided M6 nut as shown See...

Page 11: ...1 21 1 22 1 23 and 1 24 20 Install the blue and yellow power cables to the corresponding colored contactor terminals with the provided M6 nut as shown See illustrations 1 19 and 1 20 21 Tighten the M6...

Page 12: ...e illustration 1 27 25 Reinstall terminal boot and return rubber relay strap to the battery box plastic standoff tabs 26 Confirm that all wiring is correct 27 Confirm that there are no exposed wires o...

Page 13: ...aged by accident alteration abuse improper maintenance normal wear or other causes beyond the manufacturer s control In order to protect you and your ATV certain parts of the system and or hardware ar...

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