Kolpin Outdoors KAWASAKI MULE QUICK-MOUNT 4500 Assembly & Owners Manual Download Page 11 | Manualshive

Page: 11 / 12

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Instr 26-2000

Rev 01 2020-09

Page 11 of 12

Winch operates in one
direction only.

Defective or stuck contactor.

Tap contactor to loosen contacts.

Repair or replace contactor.

Defective switch assembly.

Replace switch assembly.

Defective brake assembly.

Replace winch assembly.

ELECTRICAL CONNECTION REFERENCE GUIDE

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Summary of Contents for KAWASAKI MULE QUICK-MOUNT 4500

Page 1: ...CH KIT Assembly Owner s Manual APPLICATION Kawasaki MULE Pro FX FXT FXR DX DXT Verify accessory fitment at Kolpin com Instr 26 2000 Rev 01 2020 09 Page 1 of 12 P N 26 2000 KAWASAKI MULE QUICK MOUNT 45...

Page 2: ...nsure a satisfactory installation follow all steps correctly and in the sequence described Keep these instructions for future reference or for informational requests To facilitate installation make su...

Page 3: ...1 1 Winch Assembly 4500 lb n a 2 1 3 Wire Splitter n a 3 1 Winch Switch 25 0700 4 1 UTV Dash Switch Harness n a 5 1 Remote Switch n a 6 2 Screw Torx Pan Head HI LO 10 x 3 4 7512026 7 2 Washer Flat M5...

Page 4: ...50R 1 6 1 Cable Winch Blue 6 GA 241 mm n a 1 7 1 Cable Winch Yellow 6 GA 241 mm n a 1 8 1 Cable Power Red 6 GA 2184 mm n a 1 9 1 Cable Power Black 6 GA 2197 mm n a 1 10 1 Contactor 85068 1 11 2 Screw...

Page 5: ...bolt and nut 5 Remove and keep three bottom bumper bolts Remove and set aside bumper 6 Remove and set aside seat 7 Disconnect battery as shown in Owner s Manual ACCESSORY INSTALLATION WINCH INSTALLAT...

Page 6: ...ification TORQUE Winch Bracket Nuts a 34 ft lbs 46 N m 6 Attach winch power cables to parking brake cable transmission shifting cable bundle with two cable ties i 7 Put bundle of cables through hook o...

Page 7: ...h panel fasteners on top of panel Release dash panel from front dash 3 Remove and keep two fasteners from hood access panel Lift off hood access panel releasing the two top tabs and set aside 4 Cut ou...

Page 8: ...led hole and mark screw holes on dash panel Remove remote port 9 Drill two holes 5 32 in 4 mm in dash panel 10 Install two screws y and two washers u to attach remote to dashboard Tighten until fully...

Page 9: ...onnect AND tighten red positive battery cable FIRST Failure to comply will result in a high current electrical arc that may result in battery explosion if tool touches grounded frame Death or serious...

Page 10: ...sembly Defective motor Check for voltage at armature port with switch pressed If voltage is present replace winch assembly Nested and bounded cable within winch assembly Move free spool knob to the fr...

Page 11: ...ates in one direction only Defective or stuck contactor Tap contactor to loosen contacts Repair or replace contactor Defective switch assembly Replace switch assembly Defective brake assembly Replace...

Page 12: ...please call 1 877 956 5746 for a Return Merchandise Authorization RMA number and shipping instructions This warranty does not apply to parts that have been damaged by accident alteration abuse imprope...

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