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Kohler VOLT VK4X1E, Owner'S Manual

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Owners Manual

MODEL-VK4X1E

OPERATOR'S  MANUAL 

4 In 1

Summary of Contents for VOLT VK4X1E

Page 1: ...Owners Manual MODEL VK4X1E OPERATOR S MANUAL 4 In 1...

Page 2: ...re operating the machine Operating the machine in the best conditions will increase the lifetime of the unit If you have any suggestions for the manual please contact your local dealer We as a company...

Page 3: ...e 1 Safety 1 2 Specifications 4 3 Component Identification 5 4 Preparation 9 5 Starting 12 6 Operation 13 7 Engine Shut down 14 8 Maintenance 15 9 Common Faults and troubleshooting 23 10 Schematic Dia...

Page 4: ...rking molten metal splashing Looking at welding arc without eye protection can inflict great pain and even temporary blindness Therefore this products owner operator should ensure the welding machine...

Page 5: ...anywhere near the machine even if someone else is operating The magnetic field produced by the welding machine could have adverse effects on a pacemaker 1 7 Welding splatter can cause fire and explosi...

Page 6: ...rks etc Make sure to wipe all leaked fuel on the unit before starting 1 12 Take care when attaching your welding leads Ensure a solid connection at the lead terminals at all times Inspect your welding...

Page 7: ...Engine Working voltage V Lamp power W Solenoid valve Lifting gear pressure MPa Lift height mm AC120V 240V 5 LED 4 100W 2pcs DC12V 5W 0 8 0 1 1800 4500 50A 200A Welding AC120 240V 60Hz 2 Specification...

Page 8: ...d could present the potential for equipment failure and personal injury Component Identification 1 Main Switch 2 Air compressor switch 3 Display meter 4 Oil alarm 5 key switch 6 Welding adjustor 7 Soc...

Page 9: ...hoke Lever 6 Air Filter Assembly 7 Handle 8 Water Drain Valve 9 Muffler Assembly 10 Frame 1 Air Compressor Oil Drain Plug 2 Oil Sight Glass 3 AVR Cover Plate 4 Control Panel Case 5 Exhaust Port 6 Oil...

Page 10: ...ain Plug 2 Oil Fill Dipstick 3 Air Pressure Relay 4 A C Switch 5 Safety Valve 1 Pressure Gauge 2 Air Pressure Regulator 3 Air Outlet Connectors 4 Pressure Gauge 5 Air Tank 6 Air Hose 7 Air Valve 8 Whe...

Page 11: ...1 Lighting fixing device 2 Lighting shift device 3 Lift and drop arod assy 4 Lamps assy 1 Air outlet 2 Lighting lock device 3 Lighting fixing device...

Page 12: ...a clean dry well ventilated place 4 4 Please check to ensure all components of machine are securely fastened If fastener or connectors are loose they must be repaired before running the machine 4 5 Ma...

Page 13: ...erent average temperatures 4 5 3 If the oil level is below the minimum level add oil to its proper level We recommend the oil is in the middle of minimum and maximum levels Always check the API SERVIC...

Page 14: ...1 Open the clip to loosen the filter cover 4 8 2 Move the clip and filter cover in order to remove the air filter Do not damage the cover 4 8 3 Remove the Filter 4 8 4 Check the filter If the filter i...

Page 15: ...ing the carb 5 2 1 Electric start on the unit Operate by turning the starting key on the control panel Turn the key in a clockwise direction to start location until the unit starts Return the key to o...

Page 16: ...Remote control start Make sure the key is in the on location Then press the button on the remote control that reads on If failed retry after 30 seconds 6 Operation 6 1 Ambient temp welding 14 F 104 F...

Page 17: ...compressor at the same time or generator and welder at the same time for best performance 6 6 Welding rods and welding leads chart For your reference below these are the rods and cables we see the bes...

Page 18: ...Maintenance It is very important to get the best out of the product that you keep up on all maintenance Regular oil and fluid changes will also ensure you are decreasing the amount of pollution being...

Page 19: ...ssar please replace Change oil when warm the unit remove the oil to make sure that the drain the oil completely 8 1 Changing the oil Make sure you warm up the unit for a short period of time to ensure...

Page 20: ...e warm soapy water when cleaning the air filter Make sure you dry the filter before installing 8 3 Spark Plug Maintenance In order to keep your 4 in 1 running at peak performance the spark plug must b...

Page 21: ...nician for any information 8 3 5 Install the spark plug cap 8 4 Battery maintenance When running the machine charging system will charge battery But it is for periodically use battery should be charge...

Page 22: ...the plug is broken please replace the spark plug 8 3 3 Use the plug gauge to measure the gap between the electric poles If necessary you can slightly bend the electric pole to adjust the gap The gap...

Page 23: ...If you will not be running the unit for 30 days or longer we strongly urge you turn the fuel petcock off and run the unit until the remaining fuel is burned off 8 5 2 Metamorphic fuel will cause diff...

Page 24: ...all fuel into a container re tighten the discharge bolt 8 6 4 Put the container under the sedimentation glass and use a funnel to protect against over spill 8 6 5 Dismantle sedimentation glass and tur...

Page 25: ...mpressor oil in the summer Open the drain oil bolt which is located under the main fuel tank After the oil has fully drained tighten the bolt and then add oil 8 7 3 Inspect the oil level before use Do...

Page 26: ...AVR control panel broken 5 Short circuit open circuit or grounded wire 6 Circuit breaker not open 1 After confirm stop machine and replace 2 Check and repair 3 Clean slip ring or replace brush or conn...

Page 27: ...kage or damage 5 compressor can not stop automatically 1 reduce working pressure 2 reference this manual and use correct compressor oil 3 Shift to good ventilation place 4 repair valve block or replac...

Page 28: ...2 short circuit 3 the air pressure was not enough 4 the drop and rise switch on the contrl panel damaged 5 air leakage 1 change solenoid valve 2 check the wires and reconnect 3 Adding the air pressur...

Page 29: ...10 Schematic diagram 26...

Page 30: ...Notes Volt Email INFO VOLT EQUIPMENT COM TEL 1 888 207 VOLT MAILING 128 MILPORT CIRCLE SUITE 101 GREENVILLE SC 29607...

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