Kohler Triad OHC TH520 Owner'S Manual Download Page 8

8

Check Oil Level

The importance of checking and maintaining the proper
oil level in the crankcase cannot be overemphasized.
Check oil BEFORE EACH USE as follows:

1. Make sure the engine is stopped, level, and is

cool so the oil has had time to drain into the sump.

2. To keep dirt, debris, etc., out of the engine, clean

the area around the dipstick before removing it.

3. Remove the dipstick; wipe oil off. Reinsert the

dipstick into the tube and press all the way down.

4. Remove the dipstick and check the oil level.

The oil level should be up to, but not over, the “F”
mark on the dipstick. See Figure 5.

If the Oil Sentry

TM

 switch is removed, torque the switch

to a maximum of 3.4 N·m (30 in. lb.) upon reinstallation.

NOTE: Make sure the oil level is checked BEFORE

EACH USE and is maintained up to the “F”
mark on the dipstick. This includes engines
equipped with Oil Sentry™.

Change Oil and Oil Filter

The use of Kohler genuine replacement oil filters and
Kohler Lubricating Oil is recommended for efficient
operation and long life. Command 10W30 oil has Part
No. 25 357 06-S (qt.).

Change Oil
Change oil after every 100 hours of operation. Refill
with service class SG, SH, SJ or higher oil as specified
in the ‘‘Viscosity Grades’’ table (Figure 2) on page 4.

Change the oil while the engine is still warm. The oil
will flow more freely and carry away more impurities.
Make sure the engine is level when filling, checking,
and changing the oil.

Change the oil as follows (see Figure 6):

1. To keep dirt, debris, etc., out of the engine, clean

the area around the oil fill cap and dipstick before
they are removed.

2. Remove one of the oil drain plugs, oil fill cap, and

dipstick. Be sure to allow ample time for complete
drainage.

3. Reinstall the drain plug. Make sure it is tightened

to 14 N·m (10 ft. lb.) torque.

4. Fill the crankcase, with new oil of the proper type,

to the “F” mark on the dipstick. Refer to “Oil Type”
on page 4. Always check the level with the dipstick
before adding more oil.

5. Reinstall the oil fill cap and tighten securely.

Reinstall dipstick.

NOTE: To prevent extensive engine wear or

damage, always maintain the proper oil
level in the crankcase. Never operate the
engine with the oil level below the “L”
mark or over the “F” mark on the dipstick.

“F” Mark

Operating
Range

Figure 5. Oil Level Dipstick.

5. If the level is low, add oil of the proper type, up to

the “F” mark on the dipstick. (Refer to “Oil Type”
on page 4.) Always check the level with the
dipstick before adding more oil.

NOTE: To prevent extensive engine wear or

damage, always maintain the proper oil
level in the crankcase. Never operate the
engine with the oil level below the “L”
mark or over the “F” mark on the dipstick.

Oil Sentry™

Some engines are equipped with an optional Oil
Sentry™ oil pressure switch. If the oil pressure
decreases below an acceptable level, the Oil Sentry™
will either shut off the engine or activate a warning
signal, depending on the application.

Summary of Contents for Triad OHC TH520

Page 1: ...1 KOHLER TRIAD OHC TH520 TH650 HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...hields or guards removed Electrical Shock can cause injury Do not touch wires while engine is running CAUTION Electrical Shock Never touch electrical wires or components while the engine is running Th...

Page 3: ...present Congratulations You have selected a fine four cycle twin cylinder air cooled engine Kohler designs long life strength and on the job durability into each engine making a Kohler engine dependab...

Page 4: ...e and oil filter change procedures Fuel Recommendations WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well...

Page 5: ...bers When ordering parts or in any communication involving an engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to...

Page 6: ...un at idle for 30 60 seconds then stop the engine b For engines equipped with a shutdown solenoid Position the throttle control somewhere between half and full throttle then stop the engine Pre Start...

Page 7: ...high speed for these engines is 3960 RPM no load Maintenance Instructions Maintenance repair or replacement of the emission control devices and systems which are being done at the customers expense ma...

Page 8: ...sure the engine is level when filling checking and changing the oil Change the oil as follows see Figure 6 1 To keep dirt debris etc out of the engine clean the area around the oil fill cap and dipsti...

Page 9: ...e a genuine Kohler oil filter Use chart below to determine part number to order Figure 7 Standard Air Cleaner Housing Components Figure 8 Standard Air Cleaner Components Air Cleaner Cover Cover Retain...

Page 10: ...improper fit Replace all damaged air cleaner components 6 Check the condition of the rubber seals on the air cleaner studs If they are worn damaged or their condition is questionable in any way repla...

Page 11: ...removing the spark plug clean the area around the base of the plug to keep dirt and debris out of the engine 2 Remove the plug and check its condition Replace the plug if worn or reuse is questionabl...

Page 12: ...should be made only after the engine has warmed up The carburetor is designed to deliver the correct fuel to air mixture to the engine Fuel mixture settings are set at the factory and are not adjustab...

Page 13: ...ting problem could be caused by an empty fuel tank Some common causes of engine troubles are listed in the following table Do not attempt to service or replace major engine components or any items tha...

Page 14: ...Mufflers on engines used commercially non residential are warranted for one 1 year from date of purchase except catalytic mufflers which are warranted for two 2 years This warranty does not apply to...

Page 15: ...or warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the near...

Page 16: ...nd maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of regular maintenance be retained in case questions arise If the engine is resold during the w...

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