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Kohler TP 4.0 D, Service Manual, Page: 6 / 12

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Kohler TP 4.0 D Service Manual Download Page 6

TP 4.0 D Components 

E

L

M

B

I

H

C

N

A

E

D

F

G

J

K

A

Inspection Flap

B

Inlet Flange

C

Check Valve

D

Pump Case

E

Rubber Seal

F

Impeller

G

Gasket

H

Rotating Seal

I

Mechanical Seal

J

Back Plate

K

Outlet Flange

L

Pump Filler Cap

M

O-ring

N

Pump Drain Plug

Disassembly/Inspection and Service

6

39 690 01 Rev. --

KohlerPower.com

Summary of Contents for TP 4.0 D

Page 1: ...IMPORTANT Read all safety precautions and instructions carefully before operating equipment Refer to operating instruction of equipment that this engine powers Ensure engine is stopped and level befo...

Page 2: ...ing or safety equipment Fluid puncture injuries are highly toxic and hazardous If an injury occurs seek immediate medical attention WARNING Rotating Parts can cause severe injury Stay away while pump...

Page 3: ...n PA TP40D 3001 Serial 4323500328 Year Manufactured Code Factory Code Code Year 43 2013 44 2014 45 2015 GENERAL SPECIFICATIONS3 TP 4 0 D Overall Dimensions 715 mm 28 2 in Length 570 mm 22 4 in Width 5...

Page 4: ...glish Fastener Torque Recommendations for Standard Applications Bolts Screws Nuts and Fasteners Assembled Into Cast Iron or Steel Grade 2 or 5 Fasteners Into Aluminum Size Grade 2 Grade 5 Grade 8 Tigh...

Page 5: ...Lift head too high Check rpm and reset throttle as required Insufficient priming water Lower lift head Reduced capacity or discharge pressure Clogged strainer or lines Clean strainer suction and disch...

Page 6: ...ion Flap B Inlet Flange C Check Valve D Pump Case E Rubber Seal F Impeller G Gasket H Rotating Seal I Mechanical Seal J Back Plate K Outlet Flange L Pump Filler Cap M O ring N Pump Drain Plug Disassem...

Page 7: ...prepared to catch impeller when free from crankshaft 3 Inspect impeller for cracks and bent blades Inspection 1 Measure distance between shaft shoulder and rotating seal on shaft Clearance is 19 1 19...

Page 8: ...0 D Components E L M B I H C N A E D F G J K A Inspection Flap B Inlet Flange C Check Valve D Pump Case E Rubber Seal F Impeller G Gasket H Rotating Seal I Mechanical Seal J Back Plate K Outlet Flang...

Page 9: ...nd loosely tighten screws making sure gasket is seated correctly 3 Torque screws to 36 6 N m 27 ft lb Install Inlet Flange and Check Valve 1 Apply Loctite 587 Ultra Blue or equivalent to inlet flange...

Page 10: ...10 KohlerPower com 39 690 01 Rev...

Page 11: ...11 39 690 01 Rev KohlerPower com...

Page 12: ...2013 by Kohler Co All rights reserved 12 KohlerPower com 39 690 01 Rev...

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