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Kohler PRO 2.0 iS, Owner'S Manual

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Kohler PRO 2.0 iS Owner'S Manual Download Page 44

KohlerPower.com

39

33 590 03

7DK-091

1

7DK-035

2

7DK-038

700-006

AE00512

TROUBLESHOOTING

Engine won’t start
  1.  Fuel systems
    No fuel supplied to combustion chamber.
 

2

  No fuel in tank .... Supply fuel.

 

2

  Fuel  in  tank  ....  Fuel  tank  cap  air  vent  knob  and 

fuel cock knob to ON.

1

  ON

2

  ON

 

2

  Clogged fuel line .... Clean fuel line.

 

2

  Clogged carburetor .... Clean carburetor.

  2.  Engine oil system
    Insufficient
 

2

  Oil level is low .... Add engine oil.

7PB-F8199-L2.indd   39

2014/01/08   17:07:40

Summary of Contents for PRO 2.0 iS

Page 1: ...Generator 7PB F8199 L2 A E PRO 2 0 iS OWNER S MANUAL Read this manual carefully before operating this machine...

Page 2: ...Read this manual carefully before operating this machine This manual should stay with this machine if it is sold...

Page 3: ...of this machine If you have any questions regarding the operation or maintenance of your machine please consult a Kohler portable dealer AE00022 PRO 2 0 iS OWNER S MANUAL First edition January 2014 20...

Page 4: ...rty TIP A TIP provides key information to make procedures easier or clearer AE00032 WARNING PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE TIP 9 Kohler continually seek...

Page 5: ...und earth terminal 11 Twin Tech 12 PREPARATION 13 Fuel 13 Engine oil 14 PRE OPERATION CHECK 16 Pre operation check 16 OPERATION 17 Starting the engine 17 Stopping the engine 19 Connection 20 Battery c...

Page 6: ...for on board use Do not use it while installed on the vehicle 9 Do not modify the generator or use it with its parts removed 9 Do not allow children to operate the generator 9 Be sure to carry the gen...

Page 7: ...re not likely to touch the machine AE00075 Fuel is highly flammable and poisonous 9 Always turn off the engine when refuelling 9 Never refuel while smoking or in the vicinity of an open flame 9 Take c...

Page 8: ...nerator must be grounded when using an elec trical device with a ground plug 1 Ground earth terminal 9 Do not operate the engine with a dust cover or other objects covering it 9 When covering the gene...

Page 9: ...he connection point for generator power and allows selection of generator or main line power to the building This will prevent the generator from charging the main power line backfeeding when the main...

Page 10: ...33 590 03 AE00062 LOCATION OF IMPORTANT LABELS Please read the following labels carefully before oper ating this machine TIP Maintain or replace safety and instruction labels as necessary 1 1 2 7DK 01...

Page 11: ...while generator is hot or running Las piezas calientes pueden causar quemaduras graves No toque el generador durante el funcionamiento o inmediatamente despu s de pararse La explosi n del carburante p...

Page 12: ...uffler 7 Oil filler cap AE00103 Control panel 1 Oil warning light 2 AC pilot light 3 Overload indicator light 4 Economy control switch Black 5 Engine switch Red 6 Fuel cock knob 7 Choke knob 8 Twin Te...

Page 13: ...seconds the engine oil is insufficient Add oil and restart AE00101 CONTROL FUNCTION AE00121 Engine switch The engine switch controls the ignition system 1 7 ON Ignition circuit is switched on The eng...

Page 14: ...at require a large start ing current such as a compressor of a submersible pump 1 2 7DK 020 NOTICE Reduce the load of the connected electric device below the specified rated output of the generator if...

Page 15: ...and power generation stops proceed as follows 1 Turn off any connected electric devices and stop the engine 2 Reduce the total wattage of connected electric devices within the rated output 3 Check for...

Page 16: ...nob to this position when the engine is not running Ground earth terminal Ground earth terminal connects the earth line for prevention of electric shock When the electric device is grounded be sure to...

Page 17: ...PRO 2 0 iS The parallel run ning requires two PRO 2 0 iS and the special cables The rated output in parallel running is 3 0 kVA and the rated current is 25 0 A The handling operation procedure and th...

Page 18: ...the engine 2 Place the generator on a level surface 3 Remove the fuel tank cap 4 Check the fuel level 5 If low fill the tank with fuel NOTICE 9 Immediately wipe off spilled fuel with a clean dry soft...

Page 19: ...ove the oil filler cap 2 Oil filler cap 1 7PB 030 5 6 7DK 093 5 F Full 6 E Empty Your Kohler engine has been designed to use regular unleaded gasoline with a pump octane number R M 2 of 86 or higher o...

Page 20: ...engine oil This could result in overfilling and damage to the engine 9 Be sure no foreign material enters the crank case 0 C Kohler 10W 30 SAE 10W SAE 20 SAE 30 32 F 25 C 80 F 3 Correct level 5 Instal...

Page 21: ...ven if the generator is unused TIP Pre operation checks should be made each time the generator is used Pre operation check Fuel See page 13 9 Check fuel level in fuel tank 9 Refuel if necessary Fuel l...

Page 22: ...not connect any electric devices 9 Clean dusts dirt or water off the receptacle before use NOTICE The generator has been shipped without engine oil Do not start the engine until you have filled it wi...

Page 23: ...a warm engine Push the choke knob in to the original position 6 Pull the recoil starter slowly until it is engaged then pull it briskly WARNING Be careful to use the recoil starter In rare cases the...

Page 24: ...stop when the choke knob is returned to the original position 6 Original position TIP When starting the engine with the economy control switch ON and there is no load on the generator 9 in ambient te...

Page 25: ...tion before connection to the generator 9 Be sure the total load is within generator rated output 9 Be sure the receptacle load current is within receptacle rated current TIP Make sure to ground earth...

Page 26: ...first and then connect the gener ator to the battery for charging 9 Before starting to charge the battery make sure that the DC protector is turned on 2 7DK 049 1 7DK 048 3 Make sure the AC pilot ligh...

Page 27: ...ger leads to the bat tery terminals securely so that they are not disconnected due to engine vibration or other disturbances 9 Charge the battery in the correct procedure by following instructions in...

Page 28: ...th water for 15 minutes and get prompt medical attention Batteries produce explo sive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in closed space Always cover eyes whe...

Page 29: ...f the battery reaches 1 26 to 1 28 charging is complete When charging check the bat tery s specific gravity once an hour The average time for charging a half discharged 40 Ah battery is approximately...

Page 30: ...from the engine does not inter fere with any other electrical devices located near the generator 9 If the generator is to supply medical equipment advice should first be obtained from the manufacturer...

Page 31: ...1219 meters If you operate your engine at altitudes above 4000 ft 1219 meters consistently have your local Kohler portable dealer per form the necessary carburetor modification This engine should be...

Page 32: ...e before starting maintenance work NOTICE Use only Kohler specified genuine parts for replacement Ask an authorized Kohler portable dealer for further information Item Routine Pre operation check Ever...

Page 33: ...e service Item Routine Pre operation check Every 6 months or 100 Hr 12 months or 300 Hr Crankcase breather hose Check breather hose for cracks or damage Replace if necessary 2 Cylinder head Decarboniz...

Page 34: ...rk plug cap 4 Cap 3 Insert the handlebar into the tool and turn it coun terclockwise to remove the spark plug 5 Tool 6 Handlebar 4 Check for discoloration and remove the carbon The porcelain insulator...

Page 35: ...art of the engine Adjusting should be left to a Kohler portable dealer with the pro fessional knowledge specialized data and equipment to do so properly 1 2 7PB 030 AE00412 Engine oil replacement WARN...

Page 36: ...if damaged 6 Place the generator on a level surface 7 Add engine oil to the correct level NOTICE 9 Do not tilt the generator when adding engine oil This could result in overfilling and damage to the e...

Page 37: ...lter case cover 7 Foam element 4 Wash the foam element in solvent and dry it WARNING Never use solvent while smoking or in the vicinity of an open flame 5 Oil the foam element and squeeze out excess o...

Page 38: ...riginal posi tion and tighten the screw 8 Install the cover and tighten the screws 7DK 026 1 2 1 7PB 066 AE01075 Muffler screen and spark arrester WARNING The engine and muffler will be very hot after...

Page 39: ...muffler screen and spark arrester Replace them if damaged 7 Install the spark arrester 711 075 3 4 5 7DK 063 7DK 064 6 7DK 065 2 Loosen the muffler cap bolt and then remove the muffler cap and muffle...

Page 40: ...3 5 Nm 0 35 m kgf 2 5 ft lbf 2 1 7PB 069 AE00471 Fuel tank filter WARNING Never use gasoline while smoking or in the vicini ty of an open flame 1 Remove the fuel tank cap and fuel tank filter 1 Fuel...

Page 41: ...filter Extract the fuel from the fuel tank into an approved gasoline container using a commercially available hand siphon Then install the fuel tank filter and fuel tank cap WARNING Fuel is highly fla...

Page 42: ...6 7PB 030 7 7DK 071 6 Remove the screws and then remove the cover 5 Screw 6 Cover 7 Drain the fuel remaining in the carburetor into an approved container by loosening the drain screw on the carburetor...

Page 43: ...tart the engine by turning over several times with igni tion off to coat the cylinder walls with oil 2 Pull the recoil starter until you feel compression Then stop pulling This prevents the cylinder a...

Page 44: ...rt 1 Fuel systems No fuel supplied to combustion chamber 2 No fuel in tank Supply fuel 2 Fuel in tank Fuel tank cap air vent knob and fuel cock knob to ON 1 ON 2 ON 2 Clogged fuel line Clean fuel line...

Page 45: ...I ON 2 3 OFF 2 Safety device AC to OFF Stop the engine then restart 1 2 7PB 052 7DK 041 791 001d 3 Electrical systems 2 Engine switch to 7 ON and pull the recoil starter 3 7 ON Poor spark 2 Spark plu...

Page 46: ...t gap Clean the spark plug N Check the following 9 Fuel line clogging 9 Air filter element clogging O Clogged P OK Q Clean or replace R OK S Engine does not start H Pull the recoil starter and check t...

Page 47: ...t Imp qt 0 4 0 42 0 35 Ignition system CDI Spark plug Type 33 132 02 S Kohler Gap mm in 0 6 0 7 0 024 0 028 Noise level dB LWA 89 dB A 7 m 51 5 61 Noise level is measured when the economy control swit...

Page 48: ...keep the serial number in a separate place in case your machine is stolen SERIAL NUMBER SERIAL No MODEL Serial No Spec No PA PRO 2 0 iS 3001 7PB XXXXXX 7PB 073 1 CONSUMER INFORMATION AE00011 Machine i...

Page 49: ...FF 2 CAP NET WIRE2 ARRESTER SPARK The above items and the corresponding acronyms are provided in accordance with U S EPA REGULATIONS FOR NEW NONROAD SPARK IGNITION NONHANDHELD ENGINES and the CALIFORN...

Page 50: ...ub coil 2 DC coil 3 Main coil 4 DC rectifier 5 DC protector breaker 6 Twin Tech parallel running terminal 7 DC receptacle 8 AC pilot light 9 AC receptacle 0 Economy control switch q Overload indicator...

Page 51: ......

Page 52: ...PRINTED IN CHINA 2014 01 E O...

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