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7

14 590 14 Rev. A

KohlerEngines.com

EN

Spark Plugs

 

CAUTION

Electrical Shock can cause injury.
Do not touch wires while engine 

is running.

Clean out spark plug recess. Remove plug and 

replace.
1. Check gap using wire feeler gauge. Adjust 

gap, see speci

fi

 cation table for adjustment.

2. Install plug into cylinder head.
3. Torque plug to 20 ft. lb. (27 N·m).

Air Cleaner

NOTE:   Operating engine with loose or 

damaged air cleaner components 

could cause premature wear and 

failure. Replace all bent or damaged 

components.

NOTE:  Paper element cannot be blown out 

with compressed air.

Loosen knob and remove air cleaner cover.
Precleaner (if equipped):
1. Remove precleaner.
2. Replace or wash precleaner in warm water 

with detergent. Rinse and allow to air dry.

3. Reinstall precleaner into cover, aligning hole 

in precleaner with upper cover knob.

Paper Element:
1. Remove paper element from base and 

replace. 

2. Install element with pleated side out and seat 

rubber seal onto edges of base.

Foam Element:
1. Remove foam element from base and 

replace. 

2. Install element with foam side out and seat 

rubber seal onto edges of base.

Reinstall air cleaner cover and secure with 

knob.

Breather Tube

Ensure both ends of breather tube are properly 

connected.

Air Cooling

 

WARNING

Hot Parts can cause severe 

burns.
Do not touch engine while 

operating or just after stopping.

Never operate engine with heat shields or 

guards removed.

Proper cooling is essential. To prevent over 

heating, clean screens, cooling 

fi

 ns, and other 

external surfaces of engine. Avoid spraying 

water at wiring harness or any electrical 

components. See Maintenance Schedule.

Repairs/Service Parts

We recommend that you use a Kohler 

authorized dealer for all maintenance, 

service, and replacement parts for engine. 

To 

fi

 nd a Kohler authorized dealer visit 

KohlerEngines.com or call 1-800-544-2444 

(U.S. and Canada).

Storage

If engine will be out of service for 2 months or 

more follow procedure below.
1. Add Kohler PRO Series fuel treatment or 

equivalent to fuel tank. Run engine 2-3 

minutes to get stabilized fuel into fuel system 

(failures due to untreated fuel are not 

warrantable).

2. Change oil while engine is still warm from 

operation. Remove spark plug(s) and pour 

about 1 oz. of engine oil into cylinder(s). 

Replace spark plug(s) and crank engine 

slowly to distribute oil.

3. Disconnect negative (-) battery cable.
4. Store engine in a clean, dry place.

Summary of Contents for Courage XT6.75

Page 1: ...ranty coverage as outlined in the warranty card and on KohlerEngines com Please review carefully as it provides you specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No select Read More then select Specs tab Record engine information to reference when ...

Page 2: ... away from all moving parts to prevent injury Never operate engine with covers shrouds or guards removed WARNING Accidental Starts can cause severe injury or death Disconnect and ground spark plug lead s before servicing Before working on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause s...

Page 3: ...el Add oil if low Do not overfill 2 Check fuel level Add fuel if low Check fuel system components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped A B D G C E F ...

Page 4: ... configuration below 4000 ft 1219 meters as damage may occur if high altitude carburetor kit is installed and operated below 4000 ft 1219 meters Starting WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inhaled WARNING Rotating Parts can ...

Page 5: ...ion chamber decarbonized Every 125 Hours or Annually1 Replace spark plug and set gap 1 Perform these procedures more frequently under severe dusty dirty conditions 2 Have a Kohler authorized dealer perform this service Oil Recommendations We recommend use of Kohler oils for best performance Other high quality detergent oils including synthetic of API American Petroleum Institute service class SJ o...

Page 6: ...rs in well ventilated unoccupied buildings away from sparks or flames Spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Never use gasoline as a cleaning agent NOTE E15 E20 and E85 are NOT approved and should NOT be used effects of old stale or contaminated fuel are not warrantable Fuel must meet these requirements Clean fresh unleaded gasoline Octane rating of...

Page 7: ...edges of base Reinstall air cleaner cover and secure with knob Breather Tube Ensure both ends of breather tube are properly connected Air Cooling WARNING Hot Parts can cause severe burns Do not touch engine while operating or just after stopping Never operate engine with heat shields or guards removed Proper cooling is essential To prevent over heating clean screens cooling fins and other external...

Page 8: ...Fuel Consumption Engine Specifications Model Bore Stroke Displacement Oil Capacity Refill Spark Plug Gap Maximum Angle of Operation full oil level XT650 XT675 2 56 in 65 mm 1 8 in 45 mm 9 1 cu in 149 cc 20 oz 0 60 L 0 03 in 0 76 mm 20 XT775 2 75 in 70 mm 10 6 cu in 173 cc Exceeding maximum angle of operation may cause engine damage from insufficient lubrication Additional specification information...

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