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7

62 590 18 Rev. D

KohlerEngines.com

EN

3. Install new paper element on base; install 

precleaner over paper element.

Reinstall air cleaner cover and secure with 

knobs.

Heavy-Duty

1. Unhook retaining clips and remove end 

cap(s).

2. Check and clean inlet screen (if equipped).
3. Pull air cleaner element out of housing and 

replace. Check condition of inner element; 

replace when dirty.

4. Check all parts for wear, cracks, or damage, 

and that ejector area is clean.

5. Install new element(s).
6. Reinstall end cap(s) with dust ejector valve/

screen down; secure with retaining clips.

Breather Tube

Ensure both ends of breather tube are properly 

connected.

Oil Cooler

NOTE:  When oil cooler is remote mounted in 

application and supplied by OEM, refer 

to your equipment manual for cleaning 

detail.

1. Clean 

fi

 ns with a brush or compressed air.

2. Remove two screws securing oil cooler, and 

tilt to clean back side.

3. Reinstall oil cooler.

Air Cooling

 

WARNING

Hot Parts can cause severe 

burns.
Do not touch engine while 

operating or just after stopping.

Never operate engine with heat shields or 

guards removed.

Proper cooling is essential. To prevent over 

heating, clean screens, cooling 

fi

 ns, and 

other external surfaces of engine. Inspect for 

any debris visible through 

fl

 ywheel cooling 

holes (if equipped) and clean as necessary. 

Avoid spraying water at wiring harness or 

any electrical components. See Maintenance 

Schedule.

Repairs/Service Parts

We recommend that you use a Kohler 

authorized dealer for all maintenance, service, 

and engine parts. To 

fi

 nd a Kohler authorized 

dealer visit KohlerEngines.com or call 1-800-

544-2444 (U.S. and Canada).

Electronic Fuel Injection (EFI) System

EFI is an electronically-controlled fuel 

management system which is monitored by an 

Electronic Control Unit (ECU). A Malfunction 

Indicator Light (MIL) will illuminate if problems 

or faults are detected. Servicing by a Kohler 

authorized dealer is necessary.

Fuel System Components

High pressure components inside fuel pump 

module are not serviceable. Engines are 

equipped with a special EFI fuel 

fi

 lter. See 

Maintenance Schedule.

Fuse Replacement

These engines have three (3) blade type 

automotive fuses. Engines equipped with a 

high output charging system, will have one (1) 

60-amp large blade type automotive fuse, in 

addition to the three (3) blade type automotive 

fuses. However, the 30-amp fuse is then non-

functional, as the 30-amp charging system 

circuit has been disabled.
Replacement fuses must have same rating as 

blown fuse. Use fuse chart below to determine 

correct fuse.

Wire Color

Fuse Rating

2 Solid Red Wires

10-amp Fuse

1 Red Wire with Black Stripe
1 Red Wire with White Stripe

10-amp Fuse

2 Purple Wires

30-amp Fuse

High Output Charging System adds

In separate wiring harness; 

when OEM supplied, refer to 

your equipment manual for 

fuse detail.

Kohler 

60-amp Fuse

Air Cleaner

NOTE:   Operating engine with loose or 

damaged air cleaner components 

could cause premature wear and 

failure. Replace all bent or damaged 

components.

NOTE:  Paper element cannot be blown out 

with compressed air.

Low-Pro

fi

 le

Loosen knobs and remove air cleaner cover.
Precleaner:
1. Remove precleaner from paper element.
2. Replace or wash precleaner in warm water 

with detergent. Rinse and allow to air dry.

3. Saturate precleaner with new engine oil; 

squeeze out excess oil.

4. Reinstall precleaner over paper element.
Paper Element:
1. Remove paper element with precleaner.
2. Separate precleaner from element; service 

precleaner and replace paper element.

Summary of Contents for Command Pro EFI ECH940

Page 1: ...lined in the warranty card and on KohlerEngines com Please review carefully as it provides your specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No then select Specs tab Kohler Engines has published CO2 values on KohlerEngines com website Record engin...

Page 2: ...e working on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or in enclosed spaces Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inh...

Page 3: ... Fill G Oil Filter H Oil Cooler I Fuses J Heavy Duty Air Cleaner K Oil Fill Dipstick L Air Cleaner Housing M Element N Inner Element O Retaining Clip P Dust Ejector Valve Q End Cap R Inlet Screen S Plug or Filter Minder T Ejector Area U Air Cleaner Base V Paper Element W Precleaner X Air Cleaner Cover Y Air Cleaner Knob Visit KohlerEngines com for service parts information and purchasing options ...

Page 4: ... system components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped Starting WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes...

Page 5: ...es but require 100 Hour oil and 200 Hour oil filter change intervals for proper maintenance Oil must be API American Maintenance Schedule Weekly Check filter minder Every 25 Hours or Annually Service replace low profile precleaner Every 100 Hours or Annually Change oil Oil filter is recommended Remove cooling shrouds and clean cooling areas Inspect for any debris visible through flywheel cooling h...

Page 6: ...al injury and or non warrantable damage to engine s EFI components Check Oil Level NOTE To prevent extensive engine wear or damage never run engine with oil level below or above operating range indicator on dipstick Ensure engine is cool Clean oil fill dipstick areas of any debris 1 Remove dipstick wipe oil off a Press in cap reinsert dipstick into tube press completely down or b Thread on cap rein...

Page 7: ...tion EFI System EFI is an electronically controlled fuel management system which is monitored by an Electronic Control Unit ECU A Malfunction Indicator Light MIL will illuminate if problems or faults are detected Servicing by a Kohler authorized dealer is necessary Fuel System Components High pressure components inside fuel pump module are not serviceable Engines are equipped with a special EFI fu...

Page 8: ...pe approval Troubleshooting Do not attempt to service or replace major engine components or any items that require special timing or adjustment procedures This work should be performed by a Kohler authorized dealer Possible Cause Problem No Fuel Improper Fuel Dirt In Fuel Line Broken Fusible Link Dirty Debris Screen Incorrect Oil Level Engine Overloaded Dirty Air Cleaner Faulty Spark Plug Will Not...

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