Kohler COMMAND CV11, Service Manual

Page: 92 / 148

8.34
Section 8
Electrical System and Components
7. Install the backup washer, followed by the rubber
grommet, into the matching recess of the drive
end cap. The molded recesses in the grommet
should be “out”, matching and aligned with those
in the end cap. See Figure 8-57.
Figure 8-57. Installing Backup Washer and
Grommet.
8. Install the frame, with the small notch forward,
onto the armature and drive end cap. Align the
notch with the corresponding section in the rubber
grommet. Install the drain tube in rear cutout, if it
was removed previously. See Figure 8-58.
Figure 8-58. Installing Frame and Drain Tube.
9. Install the flat thrust washer onto the commutator
end of the armature shaft. See Figure 8-59.
Figure 8-59. Installing Thrust Washer.
10. Starter reassembly when replacing the Brushes/
Brush Holder Assembly:
a. Hold the starter assembly vertically on the end
housing, and carefully position the assembled
brush holder assembly, with the supplied
protective tube, against the end of the
commutator/ armature. The mounting screw
holes in the metal clips must be “up/out.” Slide
the brush holder assembly down into place
around the commutator, and install the positive
brush lead grommet in the cutout of the frame.
See Figure 8-60. Save the protective tube, it
may be used for future servicing.
Figure 8-60. Installing Brush Holder Assembly With
Supplied Tube.
Starter reassembly when not replacing the Brushes/
Brush Holder Assembly:
a. Carefully unhook the retaining caps from over
each of the brush assemblies. Do not lose the
springs.