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*NOTE: The actual low idle speed depends on the application – refer to equipment manufacturer’s

recommendations. The recommended low idle speed for basic engines is 1200 RPM. To ensure best

results when setting the low idle fuel needle, the low idle speed must not exceed 1500 RPM.

Troubleshooting

When troubles occur, be sure to check the simple causes which, at first, may seem to obvious to be considered.

For example, a starting problem could be caused by an empty fuel tank. Some common causes of engine troubles

are listed in the following table.

Do not attempt to service or replace major engine components, or any items that require special timing or

adjustment procedures. Have your Kohler Engine Service Dealer do this work.

 

Possible Cause No

Improper

Dirt In

Dirty

Incorrect

Engine

Dirty Air

Faulty

Problem

Fuel

Fuel

Fuel Line Grass Screen

Oil Level

Overloaded

Cleaner

Spark Plug

Will Not Start

•

•

•

•

•

Hard Starting

•

•

•

•

•

•

Stops Suddenly

•

•

•

•

•

•

Lacks Power

•

•

•

•

•

•

•

Operates Erratically

•

•

•

•

•

•

Knocks or Pings

•

•

•

•

Skips or Misfires

•

•

•

•

•

Backfires

•

•

•

•

Overheats

•

•

•

•

•

High Fuel Consumption

•

•

Storage

If the engine will be out of service for two months or

more, use the following storage procedure:

1. Clean the exterior surfaces of the engine.

2. Change the oil while the engine is still warm from

operation. See “Change Oil” on page 9.

3. The fuel system must be completely emptied, or

the gasoline must be treated with a stabilizer to

prevent deterioration. If you choose to use a

stabilizer, follow the manufacturers

recommendations, and add the correct amount for

the capacity of the fuel system. Fill the fuel tank

with clean, fresh gasoline. Run the engine for 2-3

minutes to get stabilized fuel into the carburetor.

To empty the system, run the engine until the tank

and system are empty.

4. Remove the spark plug. Add one tablespoon of

engine oil into the spark plug hole. Install the plug,

but do not connect the plug lead. Crank the engine

two or three revolutions.

5. Remove the spark plug. Cover the spark plug hole

with your thumb, and turn the engine over until the

piston is at the top of its stroke. (Pressure against

the thumb is greatest.) Reinstall the plug, but do

not connect the plug lead.

6. Store the engine in a clean, dry place.

Parts Ordering

The engine Model, Specification, and Serial Numbers

are required when ordering replacement parts from

your Kohler Engine Service Dealer. These numbers are

found on the identification plate which is affixed to the

engine shrouding. Include letter suffixes if there are

any. See “Engine Identification Numbers” on page 5.

Always insist on genuine Kohler parts.

 All genuine

Kohler parts meet strict standards for fit, reliability, and

performance.

Major Repair

Major repair information is available in Kohler Engine

Service Manuals. However, major repair generally

requires the attention of a trained mechanic and the

use of special tools and equipment. Your Kohler Engine

Service Dealer has the facilities, training, and genuine

Kohler replacement parts necessary to perform this

service. For Sales & Service assistance call

1-800-544-2444 (U.S. & Canada) or contact your

Kohler Engine Dealer or Service Distributor, they're in

the Yellow Pages under Engines-Gasoline.

 

Summary of Contents for Command 6 HP

Page 1: ...1 COMMAND 6 HP HORIZONTAL CRANKSHAFT OWNER S MANUAL...

Page 2: ...severe burns Stop engine before filling fuel tank WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventil...

Page 3: ...ry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrog...

Page 4: ...amage A logo or symbol on oil containers identifies the API service class and SAE viscosity grade See Figure 3 3 U S Quart Capacity Fuel Tank Start Stop Switch Optional Oil SentryTM Light Fuel Shut Of...

Page 5: ...it should be 90 octane minimum Unleaded gasoline is recommended as it leaves less combustion chamber deposits Leaded gasoline may be used in areas where unleaded is not available and exhaust emission...

Page 6: ...o not use gasoline left over from summer Figure 6 Location of Choke Lever Starting 1 Open fuel shut off valve 2 For a Cold Engine Place the throttle control midway between the slow and fast positions...

Page 7: ...ngine to run at idle for 30 60 seconds 3 Move the throttle control to the stop position Or if equipped with optional start stop switch move the switch into the stop position 4 Close fuel shut off valv...

Page 8: ...be overemphasized Check oil BEFORE EACH USE as follows 1 Make sure the engine is stopped level and is cool so the oil has had time to drain into the sump 2 To keep dirt debris etc out of the engine cl...

Page 9: ...leaner cover retaining knob and remove the cover 2 Remove the precleaner from the paper element 3 Wash the precleaner in warm water with detergent Rinse the precleaner thoroughly until all traces of d...

Page 10: ...e the element Handle new elements carefully do not use if the sealing surfaces are bent or damaged 5 When servicing the air cleaner check the air cleaner base Make sure it is secured and not bent or d...

Page 11: ...the plug to keep dirt and debris out of the engine 2 Remove the plug and check its condition Replace the plug if worn or reuse is questionable NOTE Do not clean the spark plug in a machine using abras...

Page 12: ...armed up This engine is equipped with a fixed main jet carburetor See Figure 11 Figure 11 Fixed Main Jet Carburetor The carburetor is designed to deliver the correct fuel to air mixture to the engine...

Page 13: ...tions and add the correct amount for the capacity of the fuel system Fill the fuel tank with clean fresh gasoline Run the engine for 2 3 minutes to get stabilized fuel into the carburetor To empty the...

Page 14: ...except catalytic mufflers which are warranted for two 2 years This warranty does not apply to defects caused by casualty or unreasonable use including faulty repairs by others and failure to provide r...

Page 15: ...c For warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our website at www kohlerengines com for the names of the ne...

Page 16: ...ny add on or modified part or malfunction of authorized parts due to the use of add on or modified parts MAINTENANCE AND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance...

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