Kohler 80EFOZDJ Installation Instructions Manual Download Page 15 | Manualshive

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Summary of Contents for 80EFOZDJ

Page 1: ... the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent starting of the generator set by an automatic transfer switch remote start stop switch or engine start command from a remote computer Risk of fire Can cau...

Page 2: ...enerator set master control OFF RESET button 1 2 Disconnect the power to the battery charger if equipped 1 3 Disconnect the generator set engine starting battery the negative lead first Note Before installing the sound shield disconnect and route the battery leads through the holes provided in the skid 1 4 Remove the junction box panel s as needed to access the wiring 1 5 Remove the four controlle...

Page 3: ...7544 bolts X 6224 20 qty 2 washers X 25 37 qty 2 and nuts X 6210 7 qty 2 3 Mounting bracket GM86091 bolts X 6224 20 qty 4 and nuts X 6210 7 qty 4 on each end of rail GM87544 4 Upper bulkhead GM87203 5 Internal rail GM87545 mounting bracket GM86091 bolts X 6224 20 qty 3 and nuts X 6210 7 qty 3 on the top of each rail 6 Extrusion mounting bracket GM85876 qty 3 See Figure 6 for more detail 7 LH bulkh...

Page 4: ... Extrusion Mounting Bracket Installation Corner Rails to Base 4 Places GM86396A 1 Extrusion mounting bracket GM85876 qty 3 2 Bolt X 6224 20 qty 6 nut X 6210 7 qty 6 and washer X 25 37 qty 6 3 Bolt X 6238 3 or X 6238 11 qty 6 and washer X 25 37 qty 6 1 2 3 Figure 6 Extrusion Mounting Bracket Installation Rails to Base 3 Places 2 5 Position the LH and RH bulkheads GM87204 and GM87205 as shown in Fig...

Page 5: ...ttach the foam and seal on bulkhead D Attach the foam and seal to the bulkhead as shown in Figure 7 for standard sound shield kit or Figure 8 for UMS sound shield kit GM87198 E 1 Foam GM87548 qty 2 2 Foam GM87223 12 3 Foam GM87223 14 4 Seal X 6422 38 5 Foam GM87223 15 6 Foam GM87223 13 1 2 3 4 5 6 Figure 7 Foam and Seal Installation for Standard Sound Shield Kit GM87198 KP2 Follow below method to ...

Page 6: ...e with a hose clamp X 426 16 GM87198 E 1 Hose GM92876 and hose clamp X 426 7 Attach hose to air cleaner inlet 2 Flex fuel line GM86395 clamp X 672 32 and straight union X 695 2 Attach to fuel return on engine 3 Bulkhead connection panel GM87238 or GM88933 4 Flex fuel line GM86395 Attach to fuel inlet on engine 5 Hose X 6014 133 and hose clamps X 426 16 qty 2 Attach to seawater inlet on engine 1 2 ...

Page 7: ...re 13 8 3 Attach the brackets GM86091 qty 5 to the service side rail GM87715 using the hardware specified at the locations shown in Figure 14 8 4 Attach the brackets GM86091 qty 4 using the hardware specified at the locations shown in Figure 14 1 Brackets GM86091 qty 2 bolts X 6224 20 qty 4 and nuts X 6210 7 qty 4 2 Bulkhead connection panel GM87238 or GM88933 GM87198 1 1 2 Figure 12 Secure Bulkhe...

Page 8: ...alled when installing alternator roof 5 Wing nut X 276 9 installed when installing controller panel 6 Wing nut X 276 9 installed when installing exhaust panel 7 Wing nut X 276 9 installed when installing engine roof 8 Foam GM87549 or GM88912 Insert foam into all rails Cut to fit 9 Corner foam GM87547 or GM88910 qty 12 Install three per corner 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 4 4 4 4 5 5 6 6 7 7 7 8...

Page 9: ...ernator roof GM87234 or GM88929 2 Engine roof GM87228 or GM88925 1 2 Figure 16 Roofs 10 1 Position the alternator roof GM87234 or GM88929 and engine roof GM87228 or GM88925 onto the sound enclosure as shown in Figure 16 Attach the alternator roof to the mounting brackets in the top rail and secure using four wing nuts X 276 9 See Figure 14 for more detail Attach the engine roof to the mounting bra...

Page 10: ... pins with the holes in the base and install the front panel GM87225 or GM88922 on the engine end of the unit See Figure 17 item 5 11 6 Align the pins with the holes in the base and install the RH panel GM87224 or GM88921 to the service side engine end of the unit See Figure 17 item 6 11 7 Align the pins with the holes in the base and install the RH alternator panel GM87230 or GM88927 to the servi...

Page 11: ...or panel GM87236 or GM88931 3 Exhaust panel GM87227 or GM88924 4 LH panel GM87226 or GM88923 5 Front panel GM87225 or GM88922 6 RH panel GM87224 or GM88921 7 RH alternator panel GM87230 or GM88927 8 Controller panel GM87232 1 2 3 4 5 6 7 8 Figure 17 Panel Identification ...

Page 12: ...ine roof GM87228 or GM88925 7 Corner cover GM86036 qty 4 and screws M965A 06020 20 qty 12 8 Front panel GM87225 or GM88922 9 Panel LH GM87226 or GM88923 10 Exhaust panel GM87227 or GM88924 11 Alternator panel LH GM87236 or GM88931 12 Bulkhead connection panel GM87238 or GM88933 13 Rear Panel GM87237 or GM88932 GM87198 1 2 3 4 5 6 7 8 9 10 11 12 13 Figure 18 Sound Shield ...

Page 13: ... 1 Panel rear 26 3 x 30 2 in GM87237 2 Fuel line flex 70 in GM86395 1 Panel exhaust 11 4 x 36 6 in GM87227 1 Panel bulkhead connection 26 3 x 6 4 in GM87238 1 Panel alternator LH 22 1 x 36 6 in GM87236 Qty Description Part Number 12 Screw pan head mach M6 x 20 mm M965A 06020 20 34 Washer plain 0 406 ID x 0 812 in OD X 25 37 24 Screw hex washer thread forming X 67 141 11 Nut wing 1 4 20 X 276 9 1 C...

Page 14: ... bulkhead connection 26 3 x 6 4 in GM88933 1 Panel alternator LH 22 1 x 36 6 in GM88931 Qty Description Part Number 12 Screw pan head mach M6 x 20 mm M965A 06020 20 34 Washer plain 0 406 ID x 0 812 in OD X 25 37 24 Screw hex washer thread forming X 67 141 11 Nut wing 1 4 20 X 276 9 1 Clamp hose 4 06 5 in X 426 7 2 Clamp hose 1 81 2 75 in X 426 16 1 Clamp insulation 1 06 in X 672 32 1 Clamp insulat...

Page 15: ...TT 1604 5 16 15 Notes ...

Page 16: ...ystems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever Contact your local Kohlerr generator set distributor for availability 2013 and 2016 by Kohler Co All rights rese...

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