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TT-1715 2/17

INSTALLATION INSTRUCTIONS

Original Issue Date:

2/17

Model:

5--10EKD/4--8EFKD, 6EKOD/5EFKOD, 9--11EKOZD/7--9EFKOZD

Market:

Marine

Subject:

Two-Inch (NMEA 2000) Digital Gauge Kit GM96999-KP1

Introduction

The remote two-inch digital gauge has controls that
allow starting, stopping, resetting select faults, and
monitoring of generator set functions The two-inch
remote digital gauge can be used with the marine
generator models/controllers shown in Figure 1. See
Figure 2 for the remote digital gauge.

Model

Controller

Kit Number

5--10EKD

4--8EFKD

ADC II

GM96999-KP1

6EKOD

5EFKOD

ADC IId

9--11EKOZD

7--9EFKOZD

Figure 1

Kit Number for Model with Controller Type

1

2

3

1. START (up) arrow button

2. MODE button

3. STOP (down) arrow button

4. LCD display

4

Figure 2

Gauge Pushbuttons

The gauge communicates with the generator set
model(s) listed above. A 12-pin customer-interface
connector allows connection from the gauge to the
generator set.

Note:

Read the entire installation procedure including

safety precautions before beginning installation.

Perform the steps in the order shown.

The current software versions are located in TechTools

on the Kohler Power Resource Center. Access the

TechTools site to update the controller software to the

version indicated in Figure 3.

Model

Controller

Software Version

5--10EKD

4--8EFKD

ADC II

1.8.4

6EKOD

5EFKOD

ADC IId

4.4.0

9--11EKOZD

7--9EFKOZD

Figure 3

Controller Software Updates

Safety Precautions

Observe the following safety precautions while installing

and operating the gauge.

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before

working on the generator set.

Remove the negative (--) lead first

when disconnecting the battery.

Reconnect the negative (--) lead last

when reconnecting the battery.

WARNING

Disabling the generator set. Accidental starting can
cause severe injury or death.

Before working on the

generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first.

Reconnect the negative (--) lead last when

reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.

Summary of Contents for 4-8EFKD

Page 1: ...own The current software versions are located in TechTools on the Kohler Power Resource Center Access the TechTools site to update the controller software to the version indicated in Figure 3 Model Controller Software Version 5 10EKD 4 8EFKD ADC II 1 8 4 6EKOD 5EFKOD ADC IId 4 4 0 9 11EKOZD 7 9EFKOZD Figure 3 Controller Software Updates Safety Precautions Observethefollowingsafetyprecautionswhilei...

Page 2: ... may accumulate If operating the generator set dockside moor the craft so that the exhaust discharges on the lee side the side sheltered from the wind Always be aware of others making sure your exhaust is directed away from other boats and buildings Explosion Gasoline vapors can cause explosion and severe injury or death Before starting the generator set engine operate the blower 4 minutes and che...

Page 3: ...s GM96782 6 pin connector end to the 6 pin connector on the gauge See Figure 6 2 4 Connect the wiring harness GM96782 12 pin connector end to the generator set s customer interface 12 pin connector See Figure 6 and Figure 7 Use a remote extension harness if additional length is required Note Order a remote extension harness kit if required DO NOT use more than 3 remote harness kits and DO NOT exce...

Page 4: ...an ADC II Controller For Units with an ADC IId Controller Figure 6 Remote Two Inch Digital Gauge Diagram Shown on Non Sound Shielded Unit 1 Remote interface connector 1 1 Shown on Sound Shielded Unit Figure 7 Remote Customer Interface Connector Typical ...

Page 5: ...erator sets with an ADC IId controller Set the CAN A parameter under the Gen Set System menu to NMEA 2000 Consult the generator set operation manual for full instructions to set the CAN A parameter Configuration Mode The configuration mode can be selected from any other mode by pressing and holding the MODE button for 5 seconds While in the configuration mode use the MODE button to select the desi...

Page 6: ...the descriptions of displayed faults Gauge Operation 7 Pushbuttons Three pushbuttons control the gauge functions See Figure 11 D MODE button Used to change the function of the LCD display and access submenus and adjust settings D START arrow up button Y Used to move between screens start the generator and modify settings D STOP arrow down button B Used to move between screens stop the generator an...

Page 7: ...ockwise direction Ifthe generator isnotrunning all asterisk segments will remain on and will not blink D Start Stop Mode Allows remote starting and stopping of the generator set engine See Section 9 Generator Start Stop for operation sequence D Sleep Mode After one hour of generator set and gauge inactivity the backlight display turns off D Fault Mode Displays the fault and warning codes as shown ...

Page 8: ...eleased too fast the gauge will go back to the normal mode without sending the start command If the generator was successfully started the gauge will gointothenormalmodeand displaythe HRScharacters hours screen Blinking asterisk segments will appear next to these characters on the LCD screen to indicate the generator is running 11 Using the GEN STOP Function 11 1 Press the MODE button until GEN ST...

Page 9: ... to the normal mode However if the error remains the gauge remains in the fault mode After correcting the error the user must resend the clear fault message to the controller by pressing the mode button For more information see Section 16 Controller Fault Codes 15 GEN START Fault Codes The normal mode can function if a fault WARN code appears on the gauge however it will remain disabled if an ERR ...

Page 10: ...ing Spark 2 Timing Low 42 ERR Fault EST 2 Low Shutdown Spark 2 Timing Low 43 WARN EST 2 High Warning Spark 2 Timing High 43 ERR Fault EST 2 High Shutdown Spark 2 Timing High 46 ERR Fault Injector Shutdown Injector Fault 47 ERR Fault Low oil pres Shutdown Low Oil Pressure 47 WARN Low oil pres Warning Low Oil Pressure 48 ERR Fault ETC spring Shutdown ETC Engine Throttle Control Spring Test Failed 49...

Page 11: ...r Warning Oil Pressure input Low Hb WARN High battery Warning High Battery Voltage Lb WARN Low Battery or Weak battery Warning Low Battery Voltage OC ERR Fault Over crank or Fault Locked rotor Shutdown Over Crank LOC ERR Fault Coolant loss Shutdown Loss of Coolant AF ERR Fault Auxiliary Fault Hi exh temp Fault ECM voltage Fault HVR Comm Err Shutdown Auxiliary Fault Input Shutdown High Exhaust Gas ...

Page 12: ... Supported Warning ERR Not available Shutdown Unknown Not Supported Shutdown 1000 ERR Not available ECU Data Loss generated by gauge 1001 ERR Not available Start Fault generated by gauge 1002 ERR Not available Stop Fault generated by gauge Fault generated by the digital gauge Check the controller s display to see more detailed information regarding the fault See Section 16 Figure 15 Fault Codes Di...

Page 13: ...e OC ERR Over Crank Shutdwn Locked Rotor Shutdwn Over Crank Locked Rotor Shutdown Over Crank or Locked Rotor AF ERR Aux Input Shutdwn Auxiliary Input Shutdown Auxiliary Fault Input OU ERR Volts xx xx High Shutdwn High Generator Voltage xx xx Shutdown Over Voltage UU ERR Volts xx xx Low Shutdwn Low Generator Voltage xx xx Shutdown Under Voltage OF ERR Frequency High Shutdown High Generator Frequenc...

Page 14: ...14 TT 1715 2 17 Notes ...

Page 15: ...TT 1715 2 17 15 Notes ...

Page 16: ...er Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever Contact your local Kohlerr generator set distributor for availability 2017 by Kohler Co All rights reserved ...

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