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Kohler 1.4BEOR-12V, Operation

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Kohler 1.4BEOR-12V Operation Download Page 12

TP-6687

9/10

12

Section 1 General Information

1.5 Service Views

Air Inlet

Fuel

Solenoid

Valve

Oil Filter

Engine Rear View

Alternator-End View

Service-Side View

Engine-Front View

Top View

Alternator

Exhaust

Muffler

Oil Fill

Oil Filter

Fuel Inlet

Fuel Return

Battery Wire
Harness

Oil
Dipstick

Fuel
Pump

Fuel
Filter

Air Cleaner

Air

Cleaner

Oil Drain

Plug

Digital Control View

Master
On/Off
Switch

Remote Control
Connection Harness

Alarm
Horn

Figure 1-4

Service Views

Summary of Contents for 1.4BEOR-12V

Page 1: ...Heavy Duty Truck Mobile Generator Sets Model 1 4BEOR 12V TP 6687 9 10a Operation...

Page 2: ...es below immediately after unpacking the products so that the numbers are readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identificati...

Page 3: ...Master On Off Switch 17 3 4 3 Remote Control Unit 17 3 5 Scheduled Maintenance Functions 19 Section 4 Troubleshooting 21 4 1 Problems Causes and Solutions 21 4 2 Mechanical Components 21 Section 5 Ge...

Page 4: ...TP 6687 9 10 4 Notes...

Page 5: ...pment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables negative lead first Reco...

Page 6: ...hicle interior through windows doors air conditioners and other openings Do not use flexible tail piping because it could crack and allow lethal exhaust fumes to enter the vehicle Fuel System Explosiv...

Page 7: ...cal outlet before working on the block heater electrical connections Servicing the generator set Hazardous voltage can cause severe injury or death Do not touch electrical connections when flashing th...

Page 8: ...TP 6687 9 10 8 Safety Precautions and Instructions Notes...

Page 9: ...set Service Assistance For professional advice on generator set power requirements and conscientious service please contact your nearest Kohler distributor or dealer D Consult the Yellow Pages under t...

Page 10: ...TP 6687 9 10 10 Introduction Notes...

Page 11: ...l Provisions Reference Title 98 37 Machinery directive 89 392 EEC codified 98 37 89 336 Electromagnetic compatibility EMC 2000 2 EC Directive regarding electromagnetic compatibility EMC for agricultur...

Page 12: ...r End View Service Side View Engine Front View Top View Alternator Exhaust Muffler Oil Fill Oil Filter FuelInlet Fuel Return Battery Wire Harness Oil Dipstick Fuel Pump Fuel Filter Air Cleaner Air Cle...

Page 13: ...to keep the vehicle battery and the system charged See Figure 2 2 1 Muffler 2 Alternator 1 tp6576 2 Figure 2 2 System Components 2 2 Operating Limit Conditions Alternator operating limits The 1 4BEOR...

Page 14: ...TP 6687 9 10 14 Section 2 General Description and Technical Data Notes...

Page 15: ...rate the generator set without a functioning carbon monoxide detector Inspect the detector before each generator set use To ensure continued satisfactory operation perform the following checks or insp...

Page 16: ...ainting or death Carbon monoxide is a poisonous gas present in exhaust gases Carbon monoxideisanodorless colorless tasteless nonirritatinggas that can cause death if inhaled for even a short time Carb...

Page 17: ...signal input pin 7C from the alternator D of the vehicle engine After the D is connected to the input on the control if the generator set is activated it will automatically stop the engine and reset t...

Page 18: ...r unit battery recharge is 2 5 hours of uninterrupted operation max 110 A h DC On the basis of tests carried out the average time set is considered to be enough to provide correct recharge for a batte...

Page 19: ...for the Glow Plug Preheating Sensor is switched off 12 Hourmeter LCD Unit The LCD screen The Hourmeter LCD Unit displays the system operation hours The recording of the hours begins after the engine...

Page 20: ...TP 6687 9 10 20 Section 3 Operation and Use Notes...

Page 21: ...and describes the problems that may occur while the 1 4BEOR is running Use this troubleshooting chart to identify possible causes and relevant solutions Use authorized technicians when specified Prob...

Page 22: ...er Oil level too high Drain oil until correct oil level is restored Check oil level Black smoke Clogged air filter Clean or replace air filter See Section 5 4 Air Filter Overloaded See your authorized...

Page 23: ...als specified by the engine operation manual Generator Set Service Perform generator set service at the intervals specified by the generator set operation manual If the generator set operates under du...

Page 24: ...kdown of lubricating ingredients and reduce engine protection Reproduced courtesy of the American Petroleum Institute 2007 1 Oil Performance Service Level or SAE Viscosity Category 2 SAE Viscosity Gra...

Page 25: ...system WARNING Servicing the fuel system A flash fire can cause severe injuryordeath Do notsmoke orpermit flamesor sparksnear thefuelinjectionsystem fuelline fuelfilter fuelpump orother potential sour...

Page 26: ...d oil 1 Make sure the vehicle is on a level surface and is at a complete rest 2 Wear special protective gloves and clothing for maintenance operations 3 Contact with used engine oil may cause severe s...

Page 27: ...e DO NOT pollute the environment Dispose of used engine oil and other contaminants in a safe approved manner 10 Remove the used oil filter and replace with a new filter See Figure 5 12 1 1 Oil filter...

Page 28: ...ed engine oil and other contaminants in a safe approved manner 5 Remove the used fuel filter and replace with a new one 6 Replace the hoses into the fittings on the fuel filter and reattach the clamps...

Page 29: ...r filter cover tp6576 1 2 Figure 5 18 Prefilter 8 After cleaning replace the prefilter on the air filter cover 9 Reassemble the air filter making sure that the rubber gasket is in the proper position...

Page 30: ...TP 6687 9 10 30 Section 5 General Maintenance Notes...

Page 31: ...death Before working on the generator set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFFposition 2 Disconnectthepowertothebatterycharger...

Page 32: ...operation Inspect the air filter X Replace the air filter X Inspect the complete exhaust system X Electrical System Keep the truck battery charged and in good condition X Check and tighten electrical...

Page 33: ...battery connection plug c Disconnect the generator set engine starting battery negative lead first 11 Recharge the battery once a month to maintain a full charge 12 Place the battery in a warm dry loc...

Page 34: ...at operating speed for 5 10 minutes 10 Switch off the engine 11 Remove the protective oil to replace with engine oil 12 Introduce new oil up to the correct level marked on the dipstick See Section 5...

Page 35: ...Operating Hours Section 7 Operating Hours Use the log in Appendix B to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to...

Page 36: ...TP 6687 9 10 36 Section 7 Operating Hours Notes...

Page 37: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Page 38: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Page 39: ...og Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour Operating Hours Service...

Page 40: ...TP 6687 9 10 40 Appendix Operating Hours Service Record Date Run Hours Run Total Hours Service Date Service...

Page 41: ...TP 6687 9 10 41 Notes...

Page 42: ...TP 6687 9 10 42 Notes...

Page 43: ......

Page 44: ...Kohler Wisconsin 53044 Phone 920 457 4441 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquarters...

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