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HKV4000 High Temperature Kinematic Viscosity Bath 

Operation and Technical Manual 

 

HKV4000-Manual 

9 -

 

3  Getting Started 

 

The  instructions  for  preparing  the  equipment 

assume that the user is aware of the contents of 
this  document,  which  lists  the  warranty 
conditions and important precautions.

 

3.1  Packing List 

 

  HKV4000 Kinematic Viscosity Bath 

  Seven (7) Viscometer Port Covers 

  HKV4000-Manual  HKV4000  Kinematic 

Viscosity  Bath  Operation  and  Instruction 
Manual 

3.2  Unpacking 

 

1. 

Check  Shock  Watch  Label  on  Cardboard 
Box  for  indication  of  rough  handling  and 
possible damage.  

 

2. 

Check  labeling  for  correct  orientation  of 
instrument. (e.g. This Side Up) 

 

3. 

Carefully open top of box with box cutter and 
remove packing foam.  

 

4. 

Look  inside  bath  from  top  of  box,  to  verify 
that the Glass Bath Jar is in tact.  

 

5. 

Make  two  additional  vertical  cuts,  using  box 
cutter,  along  length  of  two  sides  of  the  box 
and remove packing foam.  

 

6. 

Extract instrument and place on suitable cart 
for transportation to work area / lab bench.  

 

WARNING:

  Be  sure  two  or  more 

individuals are available for extracting and lifting 
instrument  from  box  to  cart  and  from  cart  to 
bench.  Individuals  must  lift  in  accordance  to 
proper technique. See Figure below.  

 

 

 

7. 

Lift instrument from cart and place on bench.  

 

8. 

Remove  foam  insert  Borosilicate  Glass  Jar 
as per steps 9 thru 19. 

 

9. 

Using  a  flat  head  screwdriver,  remove  the 
four  (4)  silver  screws  located  at  the  four 
corners of the back panel.  

 

10. 

Remove the back panel plate and set aside. 

 

11. 

A  collection  of  wires  runs  from  the  lower 
control  panel  up  the  left  side,  while  looking 
at  the  back  of  the  bath.  Halfway  up  the 
wiring  are  three  points  where  the  wires  can 
be disconnected. See Figure below:  

 

 

 
12. 

There  are  a  total  of  three  joints  to 
disconnect. First disconnect the single  large 
cluster  of  wires  by  pressing  in  the  sides  of 
the  lower  plastic  piece  then  pulling  the  top 
plastic piece.  

 

13. 

Then disconnect the two smaller joints. Each 
side  of  the  joint  is  labeled  with  an  identical 
number  one  (1)  or  number  two  (2).  This 
makes  for  easy  connection  when  re-
assembling the instrument.  

 

14. 

Once the  wiring  is completely  disassembled 
it  is safe to remove the  top assembly of the 
bath.  

 

15. 

Remove  the  six  (6)  screws  lining  the  two 
sides  of  the  top  assembly  with  a  Philips 
head screw driver. 

 

16. 

Make  sure  there  is  sufficient  space  with 
cleaning  clothes  to  place  the  top  assembly 
when lifted off the bath.  

 

17. 

Lift  the  top  assembly  with  one  hand  on  the 
back side and one hand on the front side of 
the  top  assembly.  Place  top  plate  assembly 
on  flat surface  with the  back  side  of  the  top 
plate  assembly  and  the  heating  coils  on  the 
surface.  

Summary of Contents for HKV4000

Page 1: ...Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Inst...

Page 2: ......

Page 3: ...applicable standards set forth in this certification Specifications ASTM D445 ASTM D2532 ASTM D6074 ASTM D6158 IP 71 ISO 3104 DIN 51550 FTM 791 305 NF T 60 100 This unit is tested before it leaves the...

Page 4: ......

Page 5: ...HKV4000 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual HKV4000 Manual 1...

Page 6: ...HKV4000 High Temperature Kinematic Viscosity Bath Operation and Instruction Manual HKV4000 Manual 2...

Page 7: ...ent A separate statement is given cataloging the items that require separation from the equipment along with basic information on subsequent processing or recycling prior to disposal of the equipment...

Page 8: ...emia NY 11716 As a minimum the following substances preparations and components have to be removed from any separately collected WEEE Mercury containing components such as switches or backlighting lam...

Page 9: ...s for Running Tests 11 4 3 Temperature Controller Operation 13 4 4 Recommended Accessories 13 5 Operation 14 5 1 Bath 14 5 2 Start Up 15 5 3 Control Panel Operation 15 5 4 Test Procedure 16 6 Safety F...

Page 10: ...Viscosity Bath Operation and Instruction Manual HKV4000 Manual 6 8 5 Replacement Parts 21 9 Wiring Diagrams 22 9 1 K23802 Wiring 115V 22 9 2 K23892 220V Wiring 23 10 Service 24 11 Storage 24 12 Warra...

Page 11: ...r for a full range of accurate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment...

Page 12: ...use in accordance with the applicable standard test methods listed in section 1 2 of this manual The use of this equipment in accordance with any other test procedures or for any other purpose is not...

Page 13: ...Lift instrument from cart and place on bench 8 Remove foam insert Borosilicate Glass Jar as per steps 9 thru 19 9 Using a flat head screwdriver remove the four 4 silver screws located at the four corn...

Page 14: ...acts to these during normal operation can shatter the glass components releasing the bath fluid posing thermal burn hazards and slipping hazards For this reason the instrument must be operated by and...

Page 15: ...nce engaged into the assembly is placed into the bath through the viscometer ports on top of the instrument 7 Bath Bath Stirrer The stirrer constantly circulates bath medium to prevent temperature gra...

Page 16: ...n the same viscometer constant at all temperatures This is advantageous when samples are to be measured at different temperatures Suspended level type viscometers are for transparent liquids of up to...

Page 17: ...fully equilibrate before proceeding with any testing Temperature Calibration This routine allows the digital temperature controller to be calibrated to a certified thermometer In the calibration mode...

Page 18: ...5 1 Bath WARNING Do NOT turn the power on unless the bath is filled with the proper medium otherwise damage may occur to the unit and the warranty would be void Fill the bath with the appropriate heat...

Page 19: ...ty tests Verify the temperature displayed by the temperature controller matches that of the ASTM Thermometer Calibrate if necessary See Section 4 3 for full operational details of the temperature cont...

Page 20: ...nstant value can be found on the calibration certificate provided with viscometers that utilize two constants E g Cannon Fenske Opaque Type 6 Save to Preset After inputting the viscometer parameters S...

Page 21: ...meter into an appropriate viscometer holder and place into one of the seven available ports through the top of the viscosity bath The sample temperature must come to equilibrium with the bath temperat...

Page 22: ...e the source of the problem and correct the situation 3 Restart the unit Monitor the operations to ensure that the unit is operating properly If you are still experiencing trouble please contact Koehl...

Page 23: ...rectly Wipe surface clean Do Not clean bath exterior with organic chemicals such as Acetone Toluene Hexane etc For more difficult cleaning of finished surfaces a dilute solution or isopropanol in wate...

Page 24: ...the two sides of the top assembly with a Philips head screw driver 13 Make sure there is sufficient space with cleaning clothes to place the top assembly when lifted off the bath 14 Lift the top assem...

Page 25: ...3 15A 5x20mm 278 020 004 Time Delay Fuse 20A 600VAC 278 102 003 Fast Acting Fuse 0 5A 2AG 278 002 002 Fuse 2A Slo Blo 5x20mm 275 103 027 Temperature Controller 100 240V with RS 232 Board 279 115 009...

Page 26: ...HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual HKV4000 Manual 22 9 Wiring Diagrams 9 1 K23802 Wiring 115V...

Page 27: ...HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual HKV4000 Manual 23 9 2 K23892 220V Wiring...

Page 28: ...authorize the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product i...

Page 29: ...HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual HKV4000 Manual 25 Notes...

Page 30: ...HKV4000 High Temperature Kinematic Viscosity Bath Operation and Technical Manual HKV4000 Manual 26 Notes...

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