Kobold KAL Operating Instruction Download Page 4

KAL

Page 4

KAL 07/04

4. Regulated Use

The KAL is to be installed only in the specified applications. Every usage which
exceeds the specifications is considered to be non-specified. Any damages
resulting therefrom are not the responsibility of the manufacturer. The user
assumes all risk for such usage. The application specifications include the
installation, start-up and service requirements specified by the manufacturer.

Devices from the KAL model series are used for the monitoring of liquid flow.

Limiting relay

The devices are equipped with limiting relays for monitoring the flow speed of
liquids (KAL-E1...-E3).

Trend display

An LED bar display shows the current flow value and the set switch point via a
flashing LED (only on models KAL-E2... and KAL-E3...).

Probes

Probes are available in two options: as a screw-type or in-line version.

Model KAL devices are always made up of two structural components

 Probe

  Electronic setting system

The devices may only be used for liquids to which the probe housing materials
are resistant. With proper installation and maintenance, the probes display no
sensitivity to soiling and cause practically no pressure loss.

Materials

KAL-11...

Brass material

KAL-12..., KAL-23..., KAL-53... St. steel material 1.4301
KAL-24..., KAL-54...

St. steel material 1.4571

Setting ranges in relation to nominal tube diameter

ND (mm)

Range (l/min) water

ND (mm)

Range (l/min.) water

8

0,12 - 6,0

40

3,0 - 150

10

0,19 - 9,4

50

4,7 - 235

15

0,42 - 21,8

60

6,8 - 340

20

0,75 - 37,7

80

12,0 - 603

25

1,18 - 59,0

100

18,8 - 942

30

1,7 - 84,8

150

42,4 - 2120

Summary of Contents for KAL

Page 1: ...Operating Instruction for Calorimetric Flow Monitoring Device Model KAL ...

Page 2: ...n 6 8 Limiting Contacts 6 9 Alignment Balancing 7 10 Commissioning 10 11 Maintenance 10 12 Fault Signalling 11 13 Technical Information 11 14 Order Codes 12 15 Dimensions 13 16 Declaration of Conformance 14 Manufactured and sold by Kobold Messring GmbH Nordring 22 24 D 65719 Hofheim Tel 49 0 6192 2990 Fax 49 0 6192 23398 E Mail info de kobold com Internet www kobold com ...

Page 3: ...ld be used only then when the machines fulfil the EWG machine guide lines PED 97 23 EG for KAL 11 and KAL 12 In acc with Article 3 Paragraph 3 Sound Engineering Practice of the PED 97 23 EC no CE mark Table 8 Pipe Group 1 dangerous fluids 3 Instrument Inspection These devices are checked before dispatch and sent away in perfect condition Should the damage to a device be visible we recommend a thor...

Page 4: ...current flow value and the set switch point via a flashing LED only on models KAL E2 and KAL E3 Probes Probes are available in two options as a screw type or in line version Model KAL devices are always made up of two structural components Probe Electronic setting system The devices may only be used for liquids to which the probe housing materials are resistant With proper installation and mainten...

Page 5: ...ompares the desired flow speed with the actual speed and activates an output relay when the desired value is not reached By the use of a micro controller simple calibrations is made possible In this way optimum temperature compensation can be achieved 6 Mechanical Connection Before installation Ensure that the actual flow quantity corresponds to the setting range of the device i e to the flow spee...

Page 6: ...sensor cable to terminals 6 8 on the setting system Connect the power supply voltage supply to terminals 15 16 Temperature relay only on models KAL E3 The relais are illustrated in fallen state AC voltage supply 220 VAC 110 VAC 24 VAC 10 50 60 Hz DC voltage supply 24 VDC 15 10 8 Limiting Contacts Only on KAL E1 KAL E2 1x change over relay for flow speed Only on KAL E3 1x change over relay for flow...

Page 7: ...f 6 The device is now operational continue with point 9 9 9 8 In case of malfunction the Flow LED flashes continuously Press the SET key once again Device will switch back into measuring mode Check mechanical and electrical installation and recommence operational procedure from point 9 4 9 9 Switches on installation and set maximal flow If the flow speed is significantly less then 2 m s then on th...

Page 8: ...tch point The further the Flow potentiometer 1 is turned to the right the higher the switch point Switch point setting Model KAL E 2 E 3 Set Flow potentiometer 1 to left hand stop The first LED on the luminous display 3 will flash Any number of LED s on the luminous display will be continuously illuminated Turn Flow potentiometer 1 to the right until the desired switch point is reached The current...

Page 9: ...KAL KAL 07 04 Page 9 ...

Page 10: ...livery package in place of sensor at the end of the instrument leads Set temperature potentiometer 2 at 80 C right hand stop Reconnect power supply and switch device on Briefly press SET key 5 The temperature LED will flashed and switch off again after approx 10 seconds In case of malfunction see point 9 8 Initial operation If the temperature LED flashes more quickly this could be caused by the fa...

Page 11: ...s limescale etc and cleaned where necessary 1 Potentiometer Setting of flow switch Zero point alignment turn to left hand stop Extending measuring range turn to right hand stop 2 Potentiometer Setting of temperature switch point only KAL E3 3 LED trend display for flow speed and switch point 4 LED temp is illuminated when operational temp is below the set temp limit value 5 SET key for alignment e...

Page 12: ...s 2 Lead cross section 0 56 mm AWG 20 flexible cord Setting ranges 4 cm s 200 cm s Medium temperature 20 C to 80 C Option KAL HT 20 120 C max pressure 100 bar Caution KAL 1132 and 1140 max 25 bar Protection EN 60529 IP 68 Electronic system Power draw max 3 6 Watts Breaking capacity max 250 V max 3 A Switch point alignment via potentiometer Switch function Relay pick up is made during flow terminal...

Page 13: ...minal protection IP 20 Material Polycarbonat Sensor output Short circuit proof Cable break or short circuit Recognised as break in flow Flow LED will flash Power failure Calibration data retained for 10 years No Battery Trend display approx 10 Consistency ca 1 Reaction time generally 5 sec max 12 sec Accuracy of temperature limit 2 C 14 Order Codes ...

Page 14: ...B C D A B C D E M12x1 SW 19 23 43 G 1 4 SW 27 10 50 81 G 1 4 SW 19 26 43 G 3 8 SW 27 10 50 81 G 1 2 SW 27 43 58 G 1 2 SW 27 10 50 81 G 3 4 SW 32 43 58 G 3 4 SW 32 15 52 82 5 G 1 SW 39 15 56 85 G 1 1 4 SW 46 15 50 90 G 1 1 2 SW 55 15 50 92 5 ...

Page 15: ...nitoring device to which this declaration relates is in conformity with the standards noted below EN 50081 1 EMC General Emission Requirements EN 50082 2 EMC General Immunity Requirements EN 61010 Safety requirements for electr equipment for measuring control and laboratory use Also the following EWG guidelines are fulfilled 89 336 EWG 73 23 EWG Signed date 30 09 02 H Peters M Wenzel ...

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