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KMW MINT 5 P Operator'S Manual Download Page 41

 

41 

 

                                      

MAIN SHAFT ASSEMBLY

 

 
 

 

 

 

 

 

 
 
 
 

 

 
 

 

 

 

 

REVERSE SHAFT ASSEMBLY 

 
 
 
 
 
 
 
 
 

 
 

 

 

 

 
 

 

 
 

 

 
 
 
 

SR.

 

NO.

 

PART NO.

 

DESCRIPTION

 

QTY.

 

1 

 P05.P004.001.0.00   MAIN SHAFT 

1 

2 

 P05.P004.002.0.00   STEEL RETAINING RING 

2 

3 

 50.529.05.000 

 STEEL BALL DIA 6 

4 

4 

 P05.P004.051.0.00   MAIN SHAFT SPRING 

2 

5 

 P05.P004.003.0.00   MAIN SHAFT DOUBLE GEAR 

1 

SR.NO.

 

PART NO.

 

DESCRIPTION

 

QTY.

 

1 

 50.001.03.032 

 SPLIT PIN DIA 2.5 X 32 

1 

2 

 50.050.12.000 

 CASTLE NUT M12 

1 

3 

 57.507.12.000 

 PLAIN WASHER M12 

1 

4 

 P05.P005.001.0.00   REVERSE GEAR LIMIT SLEEVE 

1 

5 

 P05.P005.051.0.00   MAIN SHAFT SPRING 

1 

6 

 P05.P005.002.0.00   PLAIN WASHER DIA 22 X DIA 11 X 4 

1 

7 

 P05.P005.003.0.00   REVERSE GEAR DOUBLE GEAR 

1 

8 

 P05.P005.004.0.00   REVERSE GEAR PUSH PLATE 

1 

9 

 P05.P005.005.0.00   REVERSE GEAR SHAFT 

1 

Summary of Contents for MINT 5 P

Page 1: ...1 Operator Manual cum Parts Catalogue for KMW MIN T 5 PETROL ...

Page 2: ... filled warranty registration Card to KOEL dealer We are providing three labor free Services within six month of purchase requested to utilize our services according to the service maintenance schedule mentioned in the operator manual This Manual Cover s all variants of MINT 5 P Power Weeder Please refer relevant details only applicable for your Machine C O N T E N T S 1 MINT Warranty Period Polic...

Page 3: ...y will cease if Service maintenance is not carried out as per periodical maintenance schedule 4 Warranty voids if KOEL genuine parts or approved blades are not used on machine during periodical maintenance 5 The warranty will not cover for normal wear tear of parts such as clutch plate rubber parts plastic parts electrical parts 6 Under warranty period only repair or replacement of defective parts...

Page 4: ...policy and terms Dealer s Seal Signature Dealer has to maintain the photo copy of the WRC Company Copy 2 Technical Specifications Power Weeder Specifications Product MIN T 5 P Engine Model CCP196 Bore X Stroke 68mm x 54mm Displacement 196cc Compression Ratio 8 5 1 Type Single Cylinder 4 Stroke Air cooled Petrol engine Power 5 HP Rated rpm 3600 rpm High Idle rpm 3800 rpm Max Torque rpm 12 4Nm 2500 ...

Page 5: ...ts 2 Be familiar with all controls and their proper operations know how to stop the machine and disengage them quickly A Check the General Condition of the Engine Look around and underneath the engine for signs of oil or gasoline leaks Remove any excessive dirt or debris especially around the muffler and recoil starter Look for signs of damage Check that all shields and covers are in place and all...

Page 6: ...in safe working order c Apply Grease Oil to all link pins and rivets d Check for tightness of all fasteners g Wash and clean the machine periodically i Keep Machine in level platform j Store the machine in a well ventilated place protected from dampness and the weather k Always store gasoline in an approved container If fuel spills make sure the area is dry before starting the engine l Provide ade...

Page 7: ...o not store the fuel in Closed Unventilated atmosphere and in area where source of flames or sharks are there Don t smoke while fueling 19 Don t place flammable objects close to the engine 20 Don t fuel a running or hot engine Don t loosen the fuel cap while engine is running 21 Don t smoke near gasoline and keep other flames and sparks away 22 Don t make any adjustment when the engine is in use 2...

Page 8: ...8 ACCELERATOR CLUTCH LEVER FORWARD LEVER REVERSE LEVER HANDLEBAR HEIGHT ADJUSTER RESISTANCE BAR TRANSMISSION OIL FILLER CAP PROTECTING FENDER TOOL BOX FRONT STAND ...

Page 9: ...Moving the throttle lever in the directions shown makes the engine run faster or slower Engine Switch The engine switch enables and disables the ignition system The engine switch must be in the ON position for the engine to run Turning the engine switch to the OFF position stops the engine Choke Lever The choke lever opens and closes the choke valve in the carburettor The CLOSE position enriches t...

Page 10: ...Move the throttle lever away from the SLOW position about 1 3 of the way toward the FAST position 4 Turn the engine switch to the ON position 5 Operate the starter by pulling the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently 6 If the choke lever has been moved to the CLOSE position to start the engine gradually move it to the OPEN position as the e...

Page 11: ...lowing procedure 1 Move the throttle lever to the SLOW position 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position 5 4 Setting Engine Speed Position the throttle lever for the desired engine speed For engine speed recommendations refer to the instructions provided with the equipment powered by this engine ...

Page 12: ... the transmission that drives the blades It is located on left hand side to handlebar Lever for Forward Speed The transmission offers a choice of fast slow speed in forward direction Lever for Reverse Speed Reverse speed lever with reverse lock located on right hand side of handlebar with identification sticker To operate the reverse lever reverse lock should be pressed along with reverse lever to...

Page 13: ...ntial for safe economical and trouble free operation It will also help reduce air pollution To help you properly care for your engine the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performe...

Page 14: ...lvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your servicing dealer knows your engine best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine parts or their equivalents for repair and replacement 6 4 Torque Values SL No DESCRIPTION TORQUE VALUE 1 Cylinder Head Bolt 26 2...

Page 15: ...Spark Plug INSPECT CLEAN I C REPLACE R Spark Arrester Optional CLEAN C Idle Speed INSPECT ADJUST I A Fuel Tank and strainer CLEAN C Combustion Chamber CLEAN C Fuel Line INSPECT Every 2 years Replace if necessary Cylinder Head Bolts INSPECT I T I T I T I T Main Gear Box Oil INSPECT REPLACE R I F Decompression lever INSPECT I Blade fitting Nuts and Bolts INSPECT I T Injector Pressure and timing INSP...

Page 16: ...16 6 7 Assembly of Engine 6 7 1 Assembly of Piston and Connecting Rod 6 7 2 Assembly of Crankcase ...

Page 17: ...17 6 7 3 Assembly of Cylinder Head and Valve Assembly 6 7 4 Assembly of Cylinder Head 6 7 5 Assembly of Governor ...

Page 18: ...appliances power tools etc Spilled fuel is a fire hazard Wipe up spills immediately 6 9 Fuel Recommendations USE UNLEADED GASOLINE WITH A PUMP OCTANE RATING OF 86 OR HIGHER These engines are certified to operate on unleaded gasoline Use of unleaded gasoline leads to fewer engine and spark plug deposits and extends the exhaust system life Never use stale or contaminated gasoline or an oil gasoline ...

Page 19: ...iner below the engine to catch the used oil and then remove the filler cap dipstick and the drain plug 2 Allow the used oil drain completely and then reinstall the drain plug and tighten it securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take your used oil in a sealed container to your local recycling center or service station for reclam...

Page 20: ...lements If equipped with an oil bath air cleaner also check the oil level 6 14 Air Filter Service A dirty air filter restricts air flow to the carburetor thereby reducing engine performance If you operate the engine in very dusty areas clean the air filter more often than specified in the MAINTENANCE SCHEDULE 6 14 1 Oil Bath Type Air Filter 1 Remove the wing nut and remove the air filter cap and c...

Page 21: ...ng if there is any leakage 6 16 Spark Plug Service 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area 2 Remove the spark plug with a spark plug wrench 3 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped 4 Measure the spark plug electrode gap with a suitable gauge The gap should be 0 70 0 80 mm Correct the gap if ...

Page 22: ...d it leaves gum deposits that clog the fuel system If the gasoline in your engine deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether th...

Page 23: ...and corrosion Unless all fuel has been drained from the fuel tank leave the fuel valve lever in the OFF position to reduce the possibility of the fuel leakage Position the equipment so the engine is level Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the engine to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet ...

Page 24: ...gine out of fuel Refuel 5 Bad fuel engine stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor Refuel with fresh gasoline 6 Spark plugs faulty fouled or improperly gapped Gap or replace spark plugs 7 Spark plugs wet with fuel flooded engine Dry and reinstall spark plugs Start engine with throttle lever in FAST position 8 Fuel filter clogged carb...

Page 25: ... the wire mesh foam with petrol or kerosene Replace the foam if required 2 Silencer Choked Clean exhaust system if required replace silencer 3 Water In Fuel System Drain fuel from tank filter and fuel pipes Flush fuel system and refill with petrol 4 Fuel Filter Choked Change Fuel filter Engine Lacks Power 1 Filter element s clogged Clean or replace filter element s 2 Out of fuel Refuel 3 Bad fuel ...

Page 26: ...eplace the spring 2 Reverse gear shaft deformed Reverse gear shaft loose Sr No Cause Action Taken 1 Reverse gear shaft bolts loose Tighten the bolt 2 Reverse gear shaft and gearbox case installation loose Replace the same Overheating Sr No Cause Action Taken 1 Lack of lube oil Add gear box oil 2 Gears side gap narrow Reinstall gear 3 The axial clearance is too small Readjust 7 4 OTHER TROUBLE SHOO...

Page 27: ...BLY AP5 003 4 FLYWHEEL ASSEMBLY AP5 004 5 CAMSHAFT ASSEMBLY AP5 005 6 CRANKSHAFT ASSEMBLY AP5 006 7 RECOIL STARTER ASSEMBLY AP5 007 8 AIR CLEANER ASSEMBLY AP5 008 9 IGNITION COIL ASSEMBLY AP5 010 10 PISTON AND CONNECTING ROD ASSEMBLY AP5 013 11 CARBURETOR ASSEMBLY AP5 014 12 REGULATING CONTROL SYSTEM AP5 015 13 MUFFLER ASSEMBLY AP5 016 14 FAN CASE AND AIR HOOD ASSEMBLY AP5 017 15 FUEL TANK ASSEMBL...

Page 28: ...PR REGULATING SWAY BAR 1 6 8 AP1 001 19 0 00 DRAIN PLUG SCREW M10X15X1 25 WITH WASHER 2 7 AP1 001 09 0 PR SLIDING SLEEVE WASHER 1 9 AP1 001 14 0 PR CLIP 1 10 AP1 001 17 0 PR BEARING 6205 1 11 AP1 001 18 0 PR OIL SEAL 25X41 25X6 1 12 AP1 001 03 0 00 ORING 1 13 AP1 001 05 0 PR NUT M10X1 5 1 14 AP1 001 13 0 PR WASHER 1 15 AP1 001 07 0 PR GOVERNOR SHAFT WITH SNAP RING 1 16 AP5 001 16 0 PR FLANGE BOLT ...

Page 29: ... 003 12 0 PR MUFFLER STUD M8X35 2 12 AP5 003 13 0 PR LOCKING PIN DIA 8 x14 2 13 BP1 003 17 0 00 SPARK PLUG 1 14 AP5 003 14 0 PR FLANGED BOLT M8x60 4 15 AP5 003 15 0 PR PUSHER GUIDE 1 16 AP5 003 16 0 PR FASTENING BOLT 2 17 AP5 003 17 0 PR LOCK NUT 2 18 AP5 003 18 0 PR PIVOT ADJUST NUT 2 19 AP5 003 19 0 PR VALVE ROCKER 2 20 AP5 003 21 0 PR INTAKE VALVE 1 21 AP5 003 22 0 PR EXHAUST VALVE 1 22 AP5 003...

Page 30: ...T OIL SEAL 25X41 25X6 1 3 AP1 001 17 0 PR BEARING 6205 1 4 AP1 002 04 0 PR CRANCASE COVER GASKET 1 5 6 AP1 002 06 0 PR DIPSTICK WITH SEAL 2 7 AP5 002 03 0 PR DOWEL PIN 10 X 16 2 8 CC3 001 042 0 00 FLANGE BOLT M8X1 25X35 L 8 8 6 SL NO PART NUMBER DESCRIPTION QTY 1 AP5 006 01 0 PR CRANKSHAFT WITH GEAR 1 2 WOODRUFF KEY 2 3 AP5 006 02 0 PR PLAIN WASHER M8 1 ...

Page 31: ...0 EXTENSION SPRING 1 3 AP1 005 07 0 00 VALVE LIFTER 2 4 AP5 005 06 0 00 PUSH ROD 2 SL NO PART NUMBER DESCRIPTION QTY 1 AP5 013 02 0 PR PISTON RING SET 1 2 AP5 013 01 0 PR PISTON 1 3 AP1 013 02 0 PR PISTON PIN 1 4 AP1 013 03 0 PR PISTON PIN CIRCLIP 2 5 AP1 013 40 0 00 CONNECTING RODASSEMBLY 1 6 AP1 013 08 0 PR CONNECTING ROD BOLT 2 ...

Page 32: ...JET 1 9 AP5 014 09 0 PR IMMERSION TUBE 1 10 AP5 014 11 0 PR SCREW THROTTLE ADJUSTMENT 1 11 AP1 014 14 0 00 CARBURETTOR CONNECTING BLOCK 1 12 AP1 014 13 0 00 CARBURETTOR CONNECTING BLOCK GASKET 1 13 AP1 014 12 0 00 CARBURETTOR REAR GASKET 1 14 AP5 014 12 0 PR SCREW FOR PILOT 1 15 AP5 014 13 0 PR BUTTERFLY CHOKE 1 16 AP5 014 10 0 PR CARBURETOR ASSEMBLY 1 17 AP1 014 15 0 PR GASKET CARBURETOR METAL 1 ...

Page 33: ... PR SPRING COVER 1 8 AP1 007 03 0 PR FRICTION SPRING FOR RECOIL STARTER 1 9 AP1 007 11 0 00 SPIRAL SPRING 1 10 AP1 007 05 0 PR SPRING RETURN 2 11 N11 051 06 0 00 FLANGED SCREW M6 X 1 0 X 12 MM 1 12 AP1 007 09 0 00 RECOIL STARTER ROPE 1 13 N11 051 09 0 00 FLANGED SCREW M6 X 1 0 X 8 MM 3 IGNITION COIL ASSEMBLY SL NO PART NUMBER DESCRIPTION QTY 1 AP1 010 01 0 00 IGNITION COIL 1 2 BP1 027 02 0 PR SPAR...

Page 34: ...1 015 05 0 PR BACK SPRING 1 8 AP5 015 09 0 PR SPRING REGULATING ARM CONNECTING 1 9 AP5 015 14 0 PR FLANGED SCREW M5 X 15 1 10 AP5 015 13 0 PR SUPPORT BRACKET FOR ACCELERATOR CABLE 1 11 AP5 015 16 0 PR FLANGED NUT M5 1 FLYWHEEL SL NO PART NUMBER DESCRIPTION QTY 1 AP5 004 01 0 PR FLYWHEEL 1 2 AP1 013 05 0 PR FLYWHEEL KEY 1 3 AP1 004 02 0 00 FAN COOLING 1 4 AP1 004 03 0 00 STARTER PULLEY 1 5 AP1 004 ...

Page 35: ...P5 008 04 0 PR AIR CLEANER TOP CASE 1 5 AP5 008 05 0 PR AIR CLEANER LOWER CASE 1 6 AP5 008 06 0 PR AIR CLEANER ELEMENT 1 7 AP5 008 07 0 PR ROUND CASE 1 8 AP5 008 08 0 PR PLASTIC COVER 1 9 AP5 008 09 0 PR ROUND WASHER FOR TOP CASE 1 10 AP5 008 11 0 PR WING NUT 1 11 N11 051 02 0 00 FLANGED NUT M6 X 1 0 2 12 AP5 008 10 0 PR AIR CLEANER ASSY 1 ...

Page 36: ...EMBLY 1 2 AP5 016 01 0 PR MUFFLER 1 3 AP5 016 02 0 PR MUFFLER COVER 1 4 AP5 016 03 0 PR MUFFLER CAP 1 5 AP5 016 04 0 PR SCREW 1 6 AP5 016 05 0 PR HEX NUT M8 2 7 AP5 016 07 0 PR SPARK ARRESTER 1 8 AP5 016 08 0 PR SCREW 1 9 AP5 016 09 0 PR SCREW 4 10 AP5 016 11 0 PR GASKET FOR MUFFLER 1 ...

Page 37: ... 1 3 AP5 017 03 0 PR BOLT ADJUSTING SCREW 1 4 AP5 017 04 0 PR FLANGE BOLT M6X12 9 5 AP5 017 05 0 PR AIR HOOD 1 6 AP5 017 06 0 PR SIDE COVER PLATE WITH BRACKET 1 7 AP5 017 07 0 PR OIL SAFEGUARD SWITCH 1 8 AP5 017 08 0 PR ON OFF SWITCH 1 9 AP5 017 09 0 PR CLIP 1 10 AP5 017 11 0 PR FLANGE BOLT M6X20 1 11 AP5 017 12 0 PR FAN CASE 1 ...

Page 38: ...PR BOLT M6X30 1 3 AP5 018 03 0 PR WASHER RUBBER 1 4 AP5 018 04 0 PR FUEL NIPPLE 1 5 AP5 018 05 0 PR FUEL HOSE CLIP 2 6 AP5 018 06 0 PR FUEL HOSE 1 7 AP5 018 07 0 PR FLANGE NUT M6 2 8 AP5 018 08 0 PR FUEL TANK CAP WITH GASKET 1 9 AP5 018 09 0 PR FUEL TANK CAP GASKET 1 10 AP5 018 11 0 PR FUEL STRAINER 1 ...

Page 39: ...MISSION CATALOGUE Sr No Description 1 WHEEL ASSEMBLY 2 CLUTCH ASSEMBLY 3 MAIN SHAFT ASSEMBLY 4 REVERSE SHAFT ASSEMBLY 5 GEAR BOX ASSEMBLY 6 DRY LAND BLADE ASSEMBLY 7 TRANSMISSION BOX ASSEMBLY 8 HANDLE ASSEMBLY AND CONTROLS 9 HANDLE ASSEMBLY ...

Page 40: ...08 0002 054 0 00 LEFT RIM DIA 400 2 9 57 003 10 025 SET SCREW M10 x 1 5 x 25 16 SR NO PART NO DESCRIPTION QTY 1 P05 P003 051 0 00 CLUTCH COVER ASSEMBLY 1 2 P05 P003 054 0 00 CLUTCH SPOOL ASSEMBLY 1 3 P08 0003 057 0 00 DEEP GROOVE BALL BEARING 6207 1 P08 0003 055 0 00 GLAND DISC 1 P08 0003 056 0 00 FRICTION DISCS 5 P08 0003 058 0 00 SPRING 4 P08 0003 102 0 00 HEX SOCKET BOLT M5 x 20 4 P08 0003 002 ...

Page 41: ... 00 MAIN SHAFT DOUBLE GEAR 1 SR NO PART NO DESCRIPTION QTY 1 50 001 03 032 SPLIT PIN DIA 2 5 X 32 1 2 50 050 12 000 CASTLE NUT M12 1 3 57 507 12 000 PLAIN WASHER M12 1 4 P05 P005 001 0 00 REVERSE GEAR LIMIT SLEEVE 1 5 P05 P005 051 0 00 MAIN SHAFT SPRING 1 6 P05 P005 002 0 00 PLAIN WASHER DIA 22 X DIA 11 X 4 1 7 P05 P005 003 0 00 REVERSE GEAR DOUBLE GEAR 1 8 P05 P005 004 0 00 REVERSE GEAR PUSH PLAT...

Page 42: ...UTCH CABLE HOLDER 1 10 P05 P007 053 0 00 DEEP GROOVE BEARING 6203 1 11 P05 P007 054 0 00 O TYPE SEAL RING DIA 37 5 X 1 8 1 12 P05 P007 005 0 00 MAINSHAFT GLAND COVER 1 13 P05 P007 055 0 00 GLAND SEAL DIA20 X DIA35 X 7 1 14 P05 P007 056 0 00 WEAR RESISTANT MAT 1 15 P05 P007 006 0 00 MAIN SHAFT SLEEVE 1 16 P05 P007 103 0 00 THRUST WASHER DIA 16 4 17 P05 P007 104 0 00 THRUST NUT M16 1 18 P05 P007 105...

Page 43: ... 1 39 P05 P007 012 0 00 CLUTCH SHIFTING FORK 1 40 P05 P007 013 0 00 CLUTCH FORK SHAFT 1 41 P05 P007 014 0 00 SHAFT PIN 1 42 P05 P007 015 0 00 CLUTCH CABLE SEAT 1 43 P05 P007 016 0 00 MAIN SHAFT ASSEMBLY 1 44 P05 P007 017 0 00 SECONDARY SHAFT 1 45 P05 P007 105 0 00 PLAIN KEY 6 X 6 X 20 1 46 P05 P007 018 0 00 SECONDARY SHAFT DOUBLE GEAR 1 47 P05 P007 019 0 00 REVERSE SHAFT ASSEMBLY 1 48 P05 P007 027...

Page 44: ...0 00 TRANSMISSION BEVEL GEAR 1 12 P05 P009 006 0 00 TRANSMISSION OUTPUT SHAFT 1 13 P08 0009 051 0 00 TAPERED ROLLER BEARING 30206 1 14 P05 P009 008 0 00 TRANSMISSION BOX STEEL GASKET 1 15 P05 P009 002 0 00 TRANSMISSION BOX COVER 1 16 57 507 10 000 PLAIN WASHER M10 6 17 57 505 10 000 SPRING WASHER M10 6 18 57 002 10 030 HEX BOLT M10 X 30 6 19 P05 P009 053 0 00 OIL SEAL DIA 25 X DIA 47 X 7 4 20 P05 ...

Page 45: ...45 HANDLE ASSEMBLY AND CONTROLS ...

Page 46: ... 08 000 PLAIN WASHER M8 1 22 57 002 08 020 HEX BOLT M8 X 20 1 23 P05 P003 051 0 00 CLUTCH COVER ASSEMBLY 1 24 P05 P010 057 0 00 DEEP GROOVE BEARING 61907 1 25 P05 P010 058 0 00 ADAPTOR PLATE GASKET 1 26 P05 P010 109 0 00 OIL DRAIN PLUG 1 27 P05 P010 003 0 00 ADAPTOR PLATE 1 28 P05 P010 069 0 00 ADAPTOR PLATE MOUNTING GASKET 1 29 P05 PC02 ENGINE 1 30 P05 P010 031 0 00 FENDER PLATE RH 1 31 57 002 06...

Page 47: ...ASKET 1 51 P05 P008 054 0 00 DRY LAND BLADES RIGHT 1 52 P05 P010 043 0 00 FRONT SUPPORT BRACKET RIGHT 1 53 57 002 10 040 HEX BOLT M10 X 40 2 54 P05 P006 044 0 00 ENGINE SUPPORT PLATE 1 55 P05 P006 021 0 00 BUMPER ASSEMBLY 1 56 57 006 06 000 HEX NUT M6 8 57 57 505 06 000 SPRING WASHER M6 8 58 50 507 06 000 PLAIN WASHER M6 8 59 P05 P010 046 0 00 FRONT SUPPORT BRACKET RIGHT 1 ...

Page 48: ...IN SHAFT DIA 7 X 22 2 8 P05 P010 121 0 00 PIN SHAFT DIA 10 X 22 2 9 P05 P010 059 0 00 CLUTCH CABLE 1 10 P05 P010 021 0 00 HANDLE ASSEMBLY 1 11 P05 P010 064 0 00 PLASTIC SLEEVE 2 12 P05 P010 067 0 00 CLUTCH LEVER 1 13 50 001 02 025 SPLIT PIN DIA 1 6 X 25 1 14 57 006 08 000 HEX NUT M6 1 15 P05 P010 051 0 00 EMERGENCY STOP LEVER 1 16 57 002 06 050 HEX BOLT M6 X 50 1 17 P05 P010 026 0 00 REVERSE LEVER...

Page 49: ... Date Dealer s Stamp Sign Owner s Name Signature Dealer s Seal Signature Technician s Name Signature KIRLOSKAR OIL ENGINES LIMITED 2nd Free Service 200 hrs or 5 months 2 nd FREE SERVICE COUPON 200 hrs or 5 months from Date of Sale whichever is earlier Coupon No Date of Service Model Date of Sale Chassis No Engine No Date of Service No of working hours Chassis No Next Service Due Date Dealer s Stam...

Page 50: ...Nuts 13 Start engine and follow Check List For 2 nd Free Service Sr No Mark after each operation is completed Mark Mark after each operation is completed Mark 1 Clean Weeder thoroughly Drain flush and fill Transmission case oil with recommended grade 2 Clean crank case after running the engine 5 10 minutes clean oil screen assembly Start engine and follow 3 Change engineoil andrefillwith recommend...

Page 51: ...nd 8 Check vibration 9 Check engine speed and hunting 10 Check for oil leakage Sr No Supportive Aggregates Mark 1 Check gear box oil and Top up the level 2 Lubricate all moving parts of joints and lever 3 Check tyre pressure 4 Check all bolts and nuts and tighten if necessary 5 Check and Tighten the wheel nuts and all blades nut bolts before every usage in field 6 Check all control lever function ...

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