KMC Controls MCP-1060 Series, Installation Manual

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MCP-1060 Series 2 Installation Guide
© 2017 KMC Controls, Inc. 016-019-01B
Important Notices
The material in this document is for information pur-
poses only. The contents and the product it describes
are subject to change without notice. KMC Controls,
Inc. makes no representations or warranties with respect
to this document. In no event shall KMC Controls, Inc.
be liable for any damages, direct or incidental, arising
out of or related to the use of this document.
Maintenance
No routine maintenance is required. However,
care should be taken during any installation or
maintenance due to the power of the actuator. Each
component is designed for dependable, long-term
reliability, and performance. Careful installation will
also ensure long-term reliability and performance.
Adjustments and Calibration
DANGER
The MCP-1060 contains a large powerful spring.
Exercise extreme caution if disassembly is required.
The actuator shaft MUST be restrained to prevent
the spring from expanding.
To change the positioner start-point:
1. Apply the desired signal pressure.
2. Rotate the start-point adjuster until the actuator
starts to stroke.
More Information
For specifications and other information about the
actuators, see the MCP-1160 Series Data Sheet on
the KMC web site . For information about the posi-
tioner, see CMC-1001 Data Sheet .
KMC Controls, Inc.
19476 Industrial Drive
New Paris, IN 46553
574.831.5250
www.kmccontrols.com
info@kmccontrols.com
Connections
NOTE : Use 1/4" (6 mm) O.D. FR polyethylene
tubing and only clean, dry control air.
NOTE : MCP-1160 models ordered with CMC-1001
positioners are factory-piped between the
positioner and the actuator.
1. Connect the input control signal to the actuator
port (if no positioner is used) or to the positioner
(CMC-1001 input) Port 2 (see the diagram).
2. Connect the main air (20 psi) to the positioner
(CMC-1001 center) port.
3. If a positioner is not factory-piped to the actuator,
connect the actuator input port to positioner
(CMC-1001 output) Port 1 .
NOTE : If the application requires operation near
the maximum temperature and maximum
pressure, add a tubing restraint to the
actuator connection.
The MCP-1160 contains an 8-13 psi spring. A CMC-
1001 positioner allows the unit to operate over any 5
psi span with the start-point adjustable from 3-10 psi.
Replace the 5 psi spring with a 7 or 10 psi spring to
widen the span.