6 of 9
50ft. Industrial Air Hose Reels
OWNER’S MANUAL
4. Re-insert the hose through guide/rollers and install the stop/block at the desired distance
from the hose end.
5. Unlatch the drum and check the tension. Readjust the tension by repeating these steps.
After Each Use
• Inspect the hose reel fittings, alignment, hoses and components periodically after use so that
worn or damaged components can be ordered and replaced before the next use. Have
damaged or worn components repaired or replaced by an authorized technician.
Maintenance
Maintain your reel. It is recommended that the general condition of any tool be examined before
it is used. Keep your reel in good repair by adopting a program of conscientious repair and
maintenance in accordance with the recommended procedures found in this manual.
WARNING:
If the rewind spring fails, for safety reasons, it is strongly recommended the replacement of the
spring canister be performed by an authorized service technician. The spring can be under
high tension and accidental release can cause severe personal injury.
User servicing of the reel is limited to replacing input/output hoses and swivel maintenance
only. Refer all other repairs to an authorized service technician. Failure to do so can result in
person injury and/or equipment damage and may void the warranty.
• Use soap and water when checking for air leaks.
Hose Replacement
WARNING:
To avoid a dangerous sudden release of pressure that can cause severe injury, ensure that the
pressure source for the reel is turned off and the supply hose is not pressurized before
performing any maintenance or adjustment on the reel.
1. Turn off the pressure supply to reel and release pressure from the system in a controlled way.
CAUTION:
Make sure reel drum is securely locked in the next step and cannot accidentally spin.
2. Pull out all the old hose and lock the reel in position.
3. Take note of the hose connection, any hose clamps, and the position of the stop/block on the
hose.
4. Remove any hose clamps from the hose.
5. Carefully disconnect the hose from its connection and remove it.
6. Route a new equivalent type and size hose through guide/rollers to the old hose connection point.
7. Use Teflon tape or pipe sealant on the hose fitting threads then screw it into the connection
fitting on the reel. Note: To avoid damage to a swivel connection, use a wrench to support
the swivel while tightening the hose.
8. Re-install any hose clamps and the hose stop/block as noted in step 2.
9. Carefully release the drum latch, and slowly allow the hose to wind onto the reel.
10. Apply Teflon tape or pipe sealant to the outlet fitting on the new hose then attach it to a
desired tool, or nozzle. Pressurize the reel and check all the connections for leakage.
11. If needed, adjust the spring tension. See Spring Tension Adjustment in the Operation
section.
Swivel Service
WARNING:
To avoid a dangerous sudden release of pressure that can cause severe injury, ensure that the
pressure source for the reel is turned off and the supply hose is not pressurized before
performing any maintenance or adjustment of the reel.
7 of 9
50ft. Industrial Air Hose Reels
OWNER’S MANUAL
• If the swivel leaks, replace the O-ring or seal (#31) and washer (#30) by removing the lock
washer (#40) and the part of the swivel shaft (35).
• If the ball bearings (#37) wear-out, replace them by removing the lock washer (#40).
• Replace part of the swivel shaft (35) by removing the lock washer (#40).
After making the repairs, use Teflon tape or thread sealant to reconnect the fittings then
pressurize the system and check for leaks.
Parts List
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Description
Nut
Spring washer
Washer
Bolt
Bracket arm
Washer
Ratchet
Washer
Lock washer
Click pulley
Nut
Lock washer
Washer
Shaft
Key
Guide sub-plate
Drum
Roller axle
Roller
Roller
Roller axle
Guide plate
Bolt
Base
Q’ty
1
1
2
9
1
1
1
1
1
1
8
2
4
1
1
1
1
2
2
2
2
1
4
1
Part No.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Description
Double bolt
Spring core
Spring
Drum
Swivel shaft
Washer
O-ring or seal
Washer
-
-
Swivel shaft
Bearing cover
Ball bearing
Bearing washer
Washer
Lock washer
Bracket arm
-
Double bolt
Hose assembly
Clamp
Stopper assembly
Ratchet spring
Q’ty
3
1
1
1
1
2
1
1
-
-
1
1
17
1
1
2
1
-
1
1
1
1
1