KLINGER KVN Series Standard Operation Manual Download Page 15

 

 

 

wT 1255/12 

 

 

Page 15 

 

11.1

 

Disassembly for Valve Ring Replacement 

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Depressurize and purge pipe 

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Fully open piston valve 

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Unscrew and remove bonnet securing nuts (Pos. 27) and belleville washers (Pos.33) 

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Rotate  the  handwheel  (Pos.  3)  clockwise  (closing  direction)  until  the  bonnet  is 
moved out of the body and the bonnet flange is situated above the stud bolts 

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Now slightly twist the bonnet (Pos. 2) so that the bonnet flange is braced on the 
stud  bolt  faces  (Pos.  25).  Rotate  the  handwheel  counterclockwise  (opening 
direction), until the piston (Pos. 4) is fully pulled out of the upper valve ring (Pos. 14) 
(see Figure 1) 

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Remove the bonnet with the handwheel, spindle and piston 

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Pull out the thrust piece (Pos. 19) and the bonnet valve ring (Pos. 14) by means of 
a ring extractor hook (see Fig. 2) 

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Pull  out  the  lantern  bush  (Pos.  5)  by  means  of  a  lantern  bush  drawer  without 
damaging the surface of the body’s bore (see Fig. 3) 

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Pull  out  the  lower  valve  ring  (Pos.  9)  by  means  of  a  ring  extractor  hook  without 
damaging the surface of the body’s bore 

»

 

Clean the bore of the body and the valve ring seat  

 
 
 

11.2

 

Checks during Valve Ring Replacement 

 

 

CAUTION 

The  elements  of  the  bonnet  (piston,  spindle,  thread  and  bonnet)  must 
always be examined with regard to their correct function during the course 
of valve ring replacement. 

 

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The surface of the piston must be smooth and not display any score marks. 

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The spindle head must be easy to turn in the split nut. 

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The trapezoid thread of the spindle may not display too much wear. 

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The clearance between the spindle thread and the thread of the bonnet and/or the 
threaded bush may not be unnaturally large. 

 

Should no components require replacement, the trapezoid thread and the bonnet throat 
must be lubricated prior to assembly of the valve. 

 

Figure 1 

Figure 2 

Figure 3 

Summary of Contents for KVN Series

Page 1: ...wT 1255 12 Page 1 Issued 09 2017 KLINGER Fluid Control GmbH Am Kanal 8 10 2352 Gumpoldskirchen Austria office klinger kfc at www klinger kfc at Tel 43 2252 600 0...

Page 2: ...ights 11 8 Transportation and Storage 12 9 Operating Principle and Mode of Operation 12 10 Installation and Putting into Service Regulations 13 11 Service and Maintenance 14 11 1 Disassembly for Valve...

Page 3: ...wT 1255 12 Page 3 1 Declaration of Conformity...

Page 4: ...Piston nose cone 14 Valve ring 16 Bonnet valve ring 17 Stuffing box ring set 19 Thrust piece 20 Threaded bush 21 Split nut 22 Washer 23 Disc 24 Hex head screw 25 Stud bolt 26 Securing ring 27 Bonnet s...

Page 5: ...y Please contact the manufacturer under 43 2252 600 0 for further details Subject to technical alterations and misprints 4 Testing of KLINGER Valves KLINGER Valves are pressure tested in accordance wi...

Page 6: ...the manufacturer As a consequence when utilizing the valve it must be ensured that the valve is only utilized in accordance with its proper use as illustrated under Proper Use the actuator unit which...

Page 7: ...nce and putting into operation When manipulating lifting appliances the safety regulations for lifting appliances must be complied with Unauthorized and improper handling can result in undesired and s...

Page 8: ...urized state Where required the valve may have to be drained prior to servicing Valves may only be removed from pipeline systems in an unpressurized and empty state Attention must be paid to exiting m...

Page 9: ...rrous metal parts possible VIII Cast steel Without nonferrous metal part X Stainless steel Parts coming into contact with the medium are acid resistant Xc Stainless steel All parts acid resistant The...

Page 10: ...wT 1255 12 Page 10 CAUTION The diagrams illustrate all possible limitations of use of KLINGER valves The area of application for standard valves is from 10 C up to 400 C...

Page 11: ...ing torques may only be exceeded by max 40 in such cases Bonnet securing nut Pos 27 Stud bolt Tightening torque Nm Nominal size Dimension Pcs KX GT 65 2 M 16 x 55 4 25 80 3 M 16 x 55 6 20 100 4 M 16 x...

Page 12: ...mended for storage in dusty rooms In order to avoid mix ups all stored parts should be labeled in accordance with the shipping notes and stored in the correct place The temperature in the storage room...

Page 13: ...ed on the valve such as for example as the result of selecting a too large distance between the to be bolted flanges Should the pipe and the valve be insulated then insulation should only reach up to...

Page 14: ...dium residues are contained within Should a valve become leaky the tightening torques of the bonnet securing nuts must be compared to the tightening table Retightening may be necessary Prior to doing...

Page 15: ...tern bush Pos 5 by means of a lantern bush drawer without damaging the surface of the body s bore see Fig 3 Pull out the lower valve ring Pos 9 by means of a ring extractor hook without damaging the s...

Page 16: ...g set Pos 17 and press in by using the gland retainer Pos 11 and remove gland retainer afterwards Place gland retainer mount belleville washers and slightly bolt hex nuts Pos 7 but do not tighten them...

Page 17: ...r lubricant may be used here either Insert the thrust piece Pos 19 Press in the valve ring Pos 16 into the body s bore with assembly tools Take the bonnet and screw out spindle until it recedes no fur...

Page 18: ...piston and remove valve ring Pos 16 from the bonnet Remove the thrust piece Pos 19 and upper valve ring Pos 14 by means of a ring extractor hook see Fig 2 Remove the lantern bush Pos 5 by means of a l...

Page 19: ...have to be mandatorily complied with The manufacturer assumes no liability for damage resulting from improper actuator installation In case of doubt it is recommended to discuss every actuator install...

Page 20: ...30 183 125 30 206 150 6 30 206 200 8 30 240 Nominal size Tr L SW 65 2 22 x 5 163 14 80 3 22 x 5 163 14 100 4 24 x 5 180 14 125 24 x 5 218 14 150 6 24 x 5 218 14 200 8 24 x 5 247 14 Nominal size D L 65...

Page 21: ...100 4 M48 x 1 5 Tr 24 x 5 48 125 M48 x 1 5 Tr 24 x 5 53 150 6 M48 x 1 5 Tr 24 x 5 53 200 8 M48 x 1 5 Tr 24 x 5 53 Nominal size D1 d1 l1 d2 l2 65 2 82 60 13 3 69 10 80 3 94 70 14 6 80 10 100 4 112 90...

Page 22: ...entered into the raw materials recycling process The pre requirement in this regard is that the raw materials have been correspondingly decontaminated on the order of the operator Nominal size Order N...

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