KLINGER KVN DN 100 Assembly Instructions Manual Download Page 5

wT 1209/11 

Page 5 

 

 

 

Hazardous Operating Errors and Possible Sources of Danger 

 

 
Piston valves provide a particularly good seal. During Temperature changes, process fluid captured 

between two piston valves can cause considerable changes in pressure which may exceed the 
pressure category of the valve. In such cases, appropriate volume compensation (expansion tank) is 

necessary. 
 

Always ensure that the correct tightening torque specified in the Technical Data Sheet on Page 11 is 
applied to the bonnet hexagon nuts. 

 
Do not loosen or undo these nuts while the valves are under pressure. 

 
The valves must no be subjected to pressure shock in excess of one and a half times their rated 

pressure. 
 

When the spindle thread becomes so worn out that its stability seems endangered, release the pressure 
and carry out the necessary maintenance. 

 
Whatever the application, always consult the operating limits diagram (pressure-temperature) and also 

consider the suitability of the materials for various process fluids.  
 

Maintenance and Repair Instructions for  

KLINGER – PISTON - VALVES (KVN Models) 

 

 
Klinger piston valves are easy to repair using simple assembly and dismantling tools. The valve does 

not have to be removed

, but the line system must be 

depressurised

 and 

emptied.

 

 

We recommend the following procedure for dismantling: 

 

 

Depressurise and empty the system 

 

 

Open the valve fully 

 

 

Unscrew the stud bolt (25), then unmeant Belleville washers (33) 

 

 

Turn the hand wheel (3) clockwise (closing direction),at the same time bonnet (2) rises out of body 

 

 

Turn bonnet slightly until the flange adjoin against the stud bolt faces (25) and turn hand wheel anti-

clockwise (opening direction) until the piston (4) is completely free of the top valve ring (14), 
(see Fig.1) 

  

Summary of Contents for KVN DN 100

Page 1: ...l office klinger kfc at WEB www klinger kfc at 1 Body 2 Bonnet 3 Hand wheel 4 Piston 5 Lantern bush 9 Spindle 10 Piston shaft 11 Gland retainer 12 Disc 13 Piston nose cone 14 Valve ring KX GT 16 Bonne...

Page 2: ...tructions Servicing and Important Information Page 5 Notes on Hazardous Operating Page 5 to 8 Errors and Sources of Danger Maintenance and Repair Instructions Page 9 to 10 Illustrations for Assembly P...

Page 3: ...be stored with the products to ensure that important information and documents are appropriately passed on There are special Components Technical Sheets Page 12 13 to aid identification of Klinger sp...

Page 4: ...otect the valve rings piston valves must always be closed as far as they will go Because Klinger piston valves can also be used to regulate and to throttle the above does not apply when opening the va...

Page 5: ...angered release the pressure and carry out the necessary maintenance Whatever the application always consult the operating limits diagram pressure temperature and also consider the suitability of the...

Page 6: ...g set Attention Whenever the valve ring is replaced always check at the same time that the piston spindle bonnet assembly is functioning properly Check that a the outer cylinder surface of the piston...

Page 7: ...ead with suitable lubricant with the two part screwing 21 Mount the piston cone 19 into the piston and then mount on the piston shaft after thoroughly lubricating the piston cone Place disc 23 and tig...

Page 8: ...ing tool Attention The bonnet valve ring must under no circumstances be pulled over the bonnet Attention Take particular care to ensure that the valve rings 14 are inserted correctly with the Mounting...

Page 9: ...wT 1209 11 Page 9 Fig 1 Fig 2 Fig 3 Fig 4...

Page 10: ...wT 1209 11 Page 10 Fig 5 Fig 6 Fig 7...

Page 11: ...The values specified are guide values and apply to lubricated nuts and bolts With valves that have been in service for a long time and already are worn out on the sealing surface or in the case of ga...

Page 12: ...60 77 5 80 70 88 5 100 90 105 5 125 110 125 5 150 130 139 5 200 170 168 5 DN D d L 65 36 24 24 80 36 24 24 100 46 30 30 125 46 30 30 150 46 30 30 200 46 30 30 DN D d L 65 M 40 x 1 5 Tr 22 x 5 40 80 M...

Page 13: ...wT 1209 11 Page 13 DN D1 D1 l1 d2 l2 65 82 60 13 3 69 10 80 94 70 14 6 80 10 100 112 90 14 6 100 11 125 135 110 16 0 121 13 150 155 130 17 3 141 13 200 200 170 18 6 184 15 Valve ring KX GT...

Page 14: ...The sealing system correspond to the piston valve principe The Closing function can be applied same as with the normal piston valve See catalogue for fitting dimensions pressure ratings materials and...

Reviews: