KLINGER KVMN Mounting And Operating Instructions Download Page 8

wT 1207/11 

Page 8 

 

 

 
 
 

Maintenance and Repair Instructions for KLINGER PISTON VALVES 

(KVN series) 

 
 
Klinger piston valves are easy to repair using simple assembly and dismantling tools. The valve does 

not

 have to be 

removed

, but the line system must be 

depressurised

 and 

emptied

 

We recommend the following procedure for dismantling: 

 

 

Depressurise and empty the system 

 

 

Open the valve fully 

 

 

Unscrew the bonnet fastening nuts (Pos.10),  

 

 

Turn the hand wheel (Pos.3) clockwise (closing direction) (bonnet rises out of body) 

 

 

Turn bonnet (Pos.2) slightly until the flange rests against the stud bolt face (Pos.12) and turn hand 
wheel anti-clockwise (opening direction) until piston (Pos.7) is completely free of valve ring  
(Pos.9), (see  Fig.1) 

 

 

Remove bonnet together with hand wheel, and stem- set 

 

 

Remove upper valve ring (Pos.9) and  lantern bush Fig.2*) using lantern bush extractor 

 

 

Remove bottom valve ring (Pos.9) with ring extractor hook

   

Fig. 3*) 

 

*) Be careful not to damage the bore of the valve body 

 

 

Clean the valve body bore and valve ring seat, if necessary with fine sandpaper 

 

Note: 

Do not sandblast 

 
 

Summary of Contents for KVMN

Page 1: ...A 2352 Gumpoldskirchen AUSTRIA Telefon 43 0 2252 600 0 Telefax 43 0 2252 63336 43 0 2252 600 242 e mail office klinger kfc at WEB www klinger kfc at 1 Body 2 Bonnet 3 Hand wheel 5 Lantern bush 6 Split...

Page 2: ...nstallation and commissioning instructions Page 6 Operating instructions Page 7 Information about dangerous operating errors and safety hazards Page 8 10 Repair and restoration instructions Page 11 As...

Page 3: ...ng KLINGER PISTON VALVES Type Designation Nominal widths KVN DN 15 50 III VI DN 10 50 VIII Xc R 1 2 2 1 2 2 NPT KVMN DN 1 2 2 KVSN with weld in ends DN 15 50 KVSN with weld on ends See catalogue for f...

Page 4: ...rooms To avoid confusion all parts stored must be labeled as on the delivery note and stored in the correct place Temperatures in the storeroom must not exceed the limit values of 20 C and 50 C and ra...

Page 5: ...t be removed from both sides of valve body Attention Piston valves show a piston pump effect while closing This can result in increased pressure at the inlet side when used in the preferred flow direc...

Page 6: ...commissioning regulations Operating Instructions for KLINGER PISTON VALVES KVN series Klinger piston valves must be closed clockwise and opened anticlockwise When closing the valve the hand wheel shou...

Page 7: ...valves provide a particularly good seal During temperature changes process fluid captured between two piston valves can cause considerable changes in pressure which may exceed the pressure category o...

Page 8: ...hand wheel Pos 3 clockwise closing direction bonnet rises out of body Turn bonnet Pos 2 slightly until the flange rests against the stud bolt face Pos 12 and turn hand wheel anti clockwise opening di...

Page 9: ...is functioning properly Check that While doing so check to see whether a the outer cylinder surface of the piston and piston shaft is smooth and unmarked b the stem head moves freely in the two part u...

Page 10: ...dle head with a suitable lubricant Metaflux Lubricating Metal Paste 70 85 Mount the spindle into the bonnet and install the hand wheel Lubricate the bonnet neck and the spindle with a suitable lubrica...

Page 11: ...wT 1207 11 Page 11 Fig 1 Fig 2 Fig 3 Fig 4...

Page 12: ...ime and already are worn out on the sealing surfaces or in the case of gaseous medium where leakage is detected under high pressures the tightening torque can be increased by max 40 body bonnet stud b...

Page 13: ...4 25 32 160 112 11 20 x 4 30 40 190 129 12 5 20 x 4 40 50 218 149 14 22 x 5 50 DN D d l 10 15 23 5 15 8 20 30 20 9 3 25 38 25 10 6 32 45 30 14 6 40 58 40 14 6 50 70 50 16 Threaded bush only for DN 40...

Page 14: ...he Closing function can be applied same as with the normal piston valve See catalogue for fitting dimensions pressure ratings materials and application limits For the rebuilding of a piston valve KVN...

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