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*** IMPORTANT - CHAIN**** 

Before this step, make sure to 
feed the chain on the outside 
of the piston stem roller (see 
yellow arrow). If left in its proper 
position, it will not be possible to 
insert the handle pin and chain, 
breakage may occur.
Align handle holes with pump 
housing holes and push through 
handle pin (see red arrow)

Make sure that handle pin is 
completely through the handle 
and resting on the other side.

Pull down on the handle to 
release the tension on the safety 
pin. CAREFULLY remove the 
safety pin.

Feed the chain and nut first back 
inside the handle   THROUGH the 
handle pin’s center hole.

***IMPORTANT - TIP *** 

Release the up/down lever to 
its lowest position to make the 
process easier.

Once the chain is in the proper 
position, check to see that it 
moves freely and that it is not 
obstructed.

Using both hands, 
push on the valve 
cam to raise the 
hook inside the 
housing and feed 
the end of the 
chain in the cam. 
(see image at 
right)

Pump the lever a few times to 
raise the forks. Put the up/down 
lever to its NEUTRAL position. 
Using a 14mm wrench and a 
flat screwdriver, adjust the valve 
cam so that the forks don’t lower 
or rise (if handle is pumped) at 
this position.

*** IMPORTANT - FINAL CHECK *** 

Test all the features of the pallet 
truck before this step. The handle 
should be pumped with full strokes 
to prime and eliminate air in the 
system. The up/down lever should be 
checked at the handle’s lowest posi-
tion for this puts the most tension 
on the chain. Once the pallet truck is 
adjusted properly and is performing 
well, drive in the second spring pin 
using a hammer.

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Summary of Contents for MN059

Page 1: ...Instruction Manual Galvanized Hydraulic Hand Pallet Truck MN059 MN648 9008 08 29 07 9258 01 15 16...

Page 2: ...y that spring safety pin is in place The pin should be well rested in the holes situated on each side of the pump housing If the safety pin is not rested properly in one of the holes put pres sure on...

Page 3: ...ce the chain is in the proper position check to see that it moves freely and that it is not obstructed Using both hands push on the valve cam to raise the hook inside the housing and feed the end of t...

Page 4: ...ter notch of the slot To lift a load 1 Lower forks to lowest position 2 Insert forks under load or into pallet 3 Place lever in UP position bottom part of the slot 4 Move handles up and down until for...

Page 5: ...190 mm S Lowered Height 3 3 75 mm 75 mm L Fork Length 42 48 1070mm 1220mm E Fork Width 6 1 4 6 1 4 160 mm 160 mm B Fork Outside Distance 27 27 685 mm 685 mm Diameter of the steer wheel 7 x 2 7 x 2 18...

Page 6: ...r Cam chain broken Replace cam chain UP DOWN cam nut out of adjustment Refer to Adjusting UP DOWN Cam in this manual Broken fork rods and linkage Consult authorized service centre Cam chain lock nut f...

Page 7: ...B31 AF 7 03 Frame of Wheel 2 B9 MK984 Bearing 60204 8 B32 GB879 86 Spring Pin 5X32 8 B10 MN978 Half Ring 4 B33 SYBC 5 09 Shaft 20X95 4 B11 MN979 Washer 2 B34 AF 7 04 Nog of Wheel 4 B12 MJ591 Ring For...

Page 8: ...ase 1 B112 CSB10 Bush 1220 1 B139 GB308 77 Ball 5 1 B113 DF 1 2 00 Pull Pole 1 B140 BF 2 3 Pin 8X58 1 B114 SF 1 Bush SF 1F2015 2 B141 UHS31 5 Y Ring 31 5 1 B115 MN321 Chain C 6 9 04A 1 B142 GB3452 1 8...

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