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Outdoor

Cooking Centres

Operating and assembly instructions

warranty details

Designer barbecue

and pedestal

Only to be used outdoors. 

FOR YOUR SAFETY.

1. If you smell gas:

Shut off gas to the 
appliance, if possible.
Extinguish any open flame.
Open hood.
If odour continues, 
immediately call your gas
supplier or fire department.

2. Do not store or use 

petrol or other flammable
vapours and liquids in the
vicinity of this or any other
appliance.

3. A gas cylinder not 

connected for use must not
be stored in the vicinity of
this or any other appliance.

Model OCCDB / OCCDBNG

Summary of Contents for OCCDB

Page 1: ...as to the appliance if possible Extinguish any open flame Open hood If odour continues immediately call your gas supplier or fire department 2 Do not store or use petrol or other flammable vapours and liquids in the vicinity of this or any other appliance 3 A gas cylinder not connected for use must not be stored in the vicinity of this or any other appliance Model OCCDB OCCDBNG ...

Page 2: ...ct we can ensure that you consistently receive a high standard of customer service Free delivery dedicated customer and after sales service plus free kitchen design including planning seminars are just a few of the ways we are setting new benchmarks for customer service and experience satisfaction guaranteed Your new outdoor cooking centre is covered by a written five year parts and labour warrant...

Page 3: ...mbly supplied with the appliance are suitable for use with bottled gas This regulator is adjusted to have an outlet pressure of 2 75 kPa for connection to a gas cylinder only The regulator and hose assembly supplied with the appliance must be used Replacement regulator and hose assemblies must be those specified by the appliance manufacturer When connecting the hose and regulator assembly to the g...

Page 4: ...ren to operate appliance or to swing on handle PROTECT CHILDREN The gas cylinder should be filled by a reputable gas dealer or exchanged at a reputable gas cylinder exchange outlet Gas cylinders should be visually inspected and re qualified periodically Always keep gas cylinder in an upright position Always close the cylinder valve when the appliance is not in use Do not subject the gas cylinder t...

Page 5: ... FOLLOWING SHALL APPLY i AT LEAST 25 OF THE TOTAL WALL AREA IS COMPLETELY OPEN AND ii AT LEAST 30 OF THE REMAINING WALL AREA IS OPEN AND UNRESTRICTED IN THE CASE OF BALCONIES AT LEAST 20 OF THE TOTAL OF THE SIDE BACK AND FRONT WALL AREAS SHALL BE AND REMAIN OPEN AND UNRESTRICTED DO NOT USE YOUR BARBECUE IN GARAGES PORCHES BREEZEWAYS SHEDS OR OTHER ENCLOSED AREAS YOUR BARBECUE IS TO BE USED OUTDOOR...

Page 6: ...r heavier pieces GENERAL Standard Phillips head screwdriver Adjustable spanner open end shifter TOOLS YOU WILL NEED 1 Flatten cardboard packaging and use this as a protective work surface to assemble upon 2 Some protective coating may need to be removed from components prior to assembly 3 Tighten screws and nuts unless otherwise specified 4 Pre screwing of connection points for securing the side s...

Page 7: ...o bottom shelf 2 Phillips head screw 1 4 x 1 2 Qty 16 Attach castor seats to side panels NOTE Castor seats are labelled for correct location Repeat for right side 1 Door magnets to front Attach castor wheels to castor seat Attach door guide 3 Phillips head screw 3 16 x 3 8 Qty 2 Door guide A B A B B A LEFT SIDE LF LR B B A ...

Page 8: ...the trolley bracket front and rear panel 4 Attach gas cylinder tray TIGHTEN ALL SCREWS 5 RIGHT SIDE Phillips head screw 3 16 x 3 8 Qty 6 Flange nut 3 16 Qty 6 Screw Attach body support brackets and trolley separation panel 6 Trolley bracket front NOTE Door magnets to bottom Nut x3 Door hinge bracket top left Door hinge bracket top left ...

Page 9: ...ty 1 Phillips head screw 1 4 x 13 16 Qty 4 INSTALL BARBECUE BODY Remove cooking components from barbecue body With an assistant lift and position barbecue body on the trolley INSTALL LIGHTING STICK Install the lighting stick using one 1 M4 x 10 self tapping screw 8 Towel rack Locate spice rack into slots inside left door Lighting stick Note Change of screws for securing Towel Rack 4 x self tapping...

Page 10: ...Barbecues for use on natural gas must be installed by an authorised person NATURAL GAS INSTALLATION With all burners operating at maximum setting set the gas pressure at the test point located at the manifold inlet to 0 95 kPa SETTING TEST POINT PRESSURE IMPORTANT Before connecting and disconnecting barbecue to gas source ensure burner controls are in OFF position NOTE The OFF position on the cont...

Page 11: ...ECK BEFORE PROCEEDING Ensure the gas source is turned off or is disconnected and all burner control knobs are set to OFF and open the lids side shelves Have your assistant stand behind to the right of the barbecue and look toward the front of the barbecue Never put your face inside the barbecue Press the igniter cap or turn IGN You should hear a clicking sound Your assistant should see a blue spar...

Page 12: ...LATES INSTALLING COOKING COMPONENTS The grill plates must be positioned over the flame tamers Position hot plate and grill plates as indicated below COOKING PLATES DO NOT COVER ENTIRE COOKING SURFACE WITH SOLID PLATES AS THIS WILL RESULT IN POOR COOKING PERFORMANCE OR THE BURNERS MAY GO OUT CREATING A HAZARDOUS SITUATION DO NOT LINE THE GREASE TRAY WITH FOIL OR ABSORBENT MATERIALS GREASE FAT FIRES...

Page 13: ...rm ignition check procedure Refer to page 11 MAIN BURNER IGNITION O P E R A T I O N 13 13 Before first use and at the beginning of each barbecue season 1 Please read Safety Lighting and Operating instructions carefully 2 Check gas valve orifices burner tubes and burner ports for any obstructions eg spiders webs insects 3 Check and ensure the gas cylinder is full 4 Ensure all connections are secure...

Page 14: ... Lighting hole Lit match The fats and juices that drip from the meat may cause flare ups Since flare ups impart the distinctive taste and colour for food cooked over an open flame they should be expected and encouraged within reason Nevertheless uncontrolled flaring can result in a ruined meal FLARE UPS Cooking with the hood in the closed position helps to cook food more quickly than in convention...

Page 15: ...oned it is best to secure the rotisserie skewer diagonally through the meaty sections If protruding bones or wings brown too quickly cover with pieces of foil SETTING UP THE BARBECUE Remove all the cooking plates from the barbecue and position the flame tamer centrally Place either an oven proof cooking pan or disposable aluminium foil dish on top of the flame tamer under the food being cooked so ...

Page 16: ... burner up and away from gas valve orifice Remove the orifice from gas valve and gently clear any obstruction with a fine wire Then reinstall all orifices burners cotter pins and cooking components If an obstruction is suspected in gas valves or manifold contact your place of purchase or manufacture Obstruction in burner tubes Correction Follow the burner tube cleaning procedure on page 19 of this...

Page 17: ...ase draining tray and grease receptacle should be visually inspected before each barbecue use Remove any grease and wash grease tray and receptacle with a mild soap and warm water solution NOTE Grease fat fires are not covered by warranty CLEANING THE GREASE TRAY AND RECEPTACLE M A I N T E N A N C E 17 17 Periodically you should wash the flame tamer in a soap and warm water solution Use a vegetabl...

Page 18: ...k each orifice for obstruction 8 Check each spark electrode adjusting as needed The space between the spark electrode tip and spark receiver should be approximately 4 5 mm 9 Replace the burners and adjust the gas collector box The edge of the collector box should be overlapping the burner port 10 Reconnect the gas source and observe the burner flame for correct operation 11 Replace flame tamers an...

Page 19: ...ve any debris METHOD 3 Use an air hose to force air through each burner tube The forced air should pass debris or obstructions through the burner and out the ports Regardless of which burner cleaning procedure you use we recommend you also complete the following steps to help prolong burner life 1 Use a fibre pad or nylon brush to clean the entire outer surface of each burner until free of food re...

Page 20: ...20 20 ...

Page 21: ...rer to enquire about parts availability and or service Items included in your barbecue specification may differ from the parts list depending on region or specific dealer specification 2 4 3 8 10 13 17 1 5 6 7 9 15 16 14 12 20 22 11 24 19 23 22 18 26 39 40 46 42 45 58 34 50 49 61 62 60 52 53 41 30 29 28 27 25 32 21 36 38 37 33 31 47 43 44 51 54 55 56 59 48 57 ...

Page 22: ...32a Manifold P05005242F 1 32b Gas valve heat shield P03007171B 1 Ref Description Part Qty 32c Gas valve propane without jet P03239007A 4 Gas valve NG without jet P03239008A 4 32d Main burner jet propane P06517007A 4 Main burner jet NG P06517044A 4 32e Brass fitting with test point P03906009A 1 33 Regulator with hose P03603004A 1 34 Cylinder pull out tray assembly Y0340048 1 36 Grease tray P0271748...

Page 23: ... on porcelain parts Corrosion or damage caused by exposure to the elements grease fires insects weather or hail Barbecues must be covered when not in use Cleaning and normal wear and tear Service calls of this nature are chargeable Cooktops must be covered when not in use Unauthorised repairs during the warranty period Removal or re installation costs We are not responsible for any consequential d...

Page 24: ... Centres Built In Coffee Machines Rangehoods Freestanding Ovens and Cooktops Sinks Waste Disposals Taps Cookware Refrigerators Wine Cellars Vacuum Cleaners To find your nearest Kleenmaid Showroom telephone 13 13 08 Technical specifications and product sizes can be varied by the manufacturer without notice Any cutouts for appliances should only be physical measurements Drawings are not to scale All...

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