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Page 10 of 14 

Electrics 

(VP E)

 

 
Housed in the Circuit Breaker Unit is a 30 Amp auto reset circuit breaker.  If the circuit breaker ever cuts out 
wait a bit then try turning the PowerPac on again.   
If the circuit breaker keeps cutting out it may be due to either: 

  Continuous overworking of the PowerPac Motor (check Torque Pressure setting is set to “Normal” and use 

the “Free Running” Stylus operation mode) or 

  The PowerPac Motor Gearbox might have an internal fault or 

  The Circuit Breaker is faulty. 

 
Behind the yellow Switch is a Snubber Unit.  The Snubber Unit houses a circuit that diffuses any excess 
current left in the system after the quad is turned off.   
 
Both units are boxed and sealed with silicone to prevent water from entering. 
 
Installation Instruction 
1.  Mount the yellow Switch unit so it is close at hand on the right side of the quad (view taken if sitting on the 

quad). 

2.  The black lead with the ring terminal coming from the Switch (the “Earth Lead’) must be pushed under the 

plastic bodywork and appear again alongside the quad’s battery.  Connect the ring terminal of this lead to 
the negative terminal of the battery.  

 

NOTE: 

DO NOT connect the black Earth Lead (ring terminal end) to the quad frame.  Connect it directly to the 

battery!  The amperage draw of the PowerPac Motor is significant and requires a more consistent and reliable 
circuit. 
 
3.  Find a spot for the Circuit Breaker Unit to sit in permanently near the battery and connect the lead with a 

ring terminal to the positive terminal. 

4.  Pass the long red lead from the Circuit Breaker Unit (under the quad bodywork on the left hand side of the 

quad so that it re-emerges close to the PowerPac Motor and connect. 

5.  Take the other black lead from the yellow Switch (the “Lead Switch) and connect to the PowerPac Motor.  

Secure this lead by tying it on the PowerPac Carrier (e.g. cable ties make a tidy job of it). 

6.  Turn on the yellow PowerPac Motor Switch and check the Motor Gearbox shaft is turning anticlockwise. 

 

NOTE:

  All leads are made from 44 amp cable.  Do not ‘doctor in’ cables with a lesser specification (i.e. only 

replace with an equivalent or greater specification cable). 
 

 

 

 
 

Summary of Contents for PowerPac VP POWD

Page 1: ...ealand 4863 Freephone NZ 0800 800 787 Freephone AU 1800 216 397 Phone 64 6 322 1036 Fax 64 6 322 1116 Email sales kiwitech co nz www kiwitech co nz Page 1 of 14 INSTRUCTIONS PowerPac VP POWD or VP POW...

Page 2: ...www kiwitech co nz Page 2 of 14 Parts Check PowerPac Triple...

Page 3: ...fitted with a thumb throttle It is very easy to trigger the throttle unexpectedly If the quad has a twist throttle ensure the throttle is kept lubricated so that it never sticks Avoid fencing on sign...

Page 4: ...rge Plastic piece of a PowerPac Clamp has a groove running through the centre which clicks onto any bar of the PowerPac Carrier After deciding on clamping positions click on each Large Plastic Clamp p...

Page 5: ...it Attachment Attachment of a Pre Assembled Unit The Stylus Stylus Support Mounting Plates and Motor are usually sold pre assembled and set to factory specification NOTE Never separate the Stylus from...

Page 6: ...Support loosely do up the Stylus bolt 5 Push the Base Drive Plate onto the motor shaft the shaft should be greased first this is a lock key fit so take care to line up the Drive Plate properly this fi...

Page 7: ...ust Arm on the Middle Plastic to turn to 1 On position Roller Arms are sitting on top of Spool s pointing to Spool centre s applying downward force increasing the torque transmitted from the Drive Pla...

Page 8: ...polywire is seriously snagged OR you need to hop off the quad to pick up something either turn off the PowerPac or set the Stylus in Free Running position Be aware that the motor is working hardest w...

Page 9: ...e Plate VP DRVBSE and Drive Top Plate VP DRVTOP Spools must always run CLOCKWISE on Drive Plates e g pulling the end of the polywire results in the Spool turning clockwise New Drive Plates need a litt...

Page 10: ...ust be pushed under the plastic bodywork and appear again alongside the quad s battery Connect the ring terminal of this lead to the negative terminal of the battery NOTE DO NOT connect the black Eart...

Page 11: ...ur metal shim washers come with the Primary Guide to aid in altering Guide height Normally 2 washers are needed but over time carrier distortion may call for adjustment To set the right height 1 Put o...

Page 12: ...most comfortable NOTE IMPORTANT When running out more than one polywire ensure the Stylus Operation Mode is set to Lock The Stylus lock must be engaged with the Base Drive Plate to prevent Spool from...

Page 13: ...ect the throat of the Extractor Fork the distance between the two arms It may be that the throat has opened and the Clip Body is being forced up and off instead of the fat part of the Wedge Try closin...

Page 14: ...uprights gets damaged replace the tubing otherwise the UV paint coating on Tread ins will get scratched off Soften the new yellow tubes in boiled water and soap up the metal forks to aid fitting NOTE...

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