Kitagawa YW Series Instruction Manual Download Page 3

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This manual provides detailed information about how to safely and correctly use the cylinder (YW type) for a lathe.
Before  starting  to  use  this  cylinder,  read  this  manual  carefully  and  always  follow  the  instructions  and  warnings  in 

"Important  Safety  Precautions"

  and 

"Precautions  for  Use"

  at  beginning  of  the  manual.  Failure  to  follow  these 

precautions could result in a serious accident.

In this manual, precautions for handling that are considered especially important are classified and displayed as shown below 
depending on the damage of risk including the seriousness of the harm that could result. Please sufficiently understand the 
meanings of these terms and follow the instructions for safe operation.

Preface

Terms and Symbols Used for Safety Messages

This product is a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables. For any 
other applications, please contact us.
Our  company  will  not  assume  responsibility  for  injury,  death,  damage,  or  loss  resulting  from  not  following  the 
instructions in this manual.
There are countless things that cannot or should not be done, and it is impossible to cover all of them in this manual.
Therefore, do not perform any actions unless they are specifically allowed in this manual. If any questions related to 
safety arise about operation, control, inspection and maintenance which are not specified in this manual, please confirm 
them with our company or distributor before performing them.

Liability and How to Use this Manual

The guarantee period of this product is 1 year after delivery.
Use  the  parts  delivered  by  Kitagawa  Iron  Works  for  all  the  parts  including  consumable  parts.  We  will  not  assume 
responsibility for injury, death, damage, or loss caused by usage of parts not manufactured by Kitagawa Iron Works. 
Additionally, if parts other than genuine parts manufactured by Kitagawa Iron Works are used, this guarantee will be 
completely invalid.
The  chuck  and  cylinder  from  Kitagawa  Iron  Works  should  be  used  together.  If  you  must  use  a  part  not  made  by 
Kitagawa, check with us or our distributor to be sure it is safe to do so.  We will not be responsible for injury, death, 
damage or loss caused by use of a chuck or cylinder made by another company unless this use has been approved by 
Kitagawa or its distributor.

Guarantee and Limitation of Liability

Table of Contents

1.Structural Drawing and Parts List

    1-1. Type display
    1-2. Structural drawing
    1-3. Scope of product
    1-4. Parts list

.   Important Safety Precautions

3.Specifications

    3-1. Specification table

4.Hydraulic Oil

5.Trial Operation

6.Proximity switch

    6-1. Specifications
    6-2. Adjusting the position of a proximity switch

7.Maintenance and Inspection

    7-1. Maintenance and inspection of cylinder
    7-2. Maintenance and inspection of hydraulic unit
    7-3. List of seals to use

8.Malfunction and Countermeasures 

    8-1. In the case of malfunction
    8-2. Where to contact in the case of malfunction

For Machine Tool Manufacturers (Chapter 9)

9.Attachment

    9-1. Outline drawing of attachment
    9-2. Production and attachment of cylinder adapter
    9-3. Production and attachment of draw bar and draw pipe
    9-4. Attachment of cylinder
    9-5. Tightening torque of cylinder attaching bolt

10.About Hydraulic Circuit Design

11.Other Information 

    11-1. About standards and orders
    11-2. Information about markings of product
    11-3. About disposal

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The triangle is the safety alert symbol used to alert you to potential safety hazards that could result in injury or death.

Safety Alert Symbol

Indicates a hazardous situation which, if you not avoided, 
will result in death or serious injury.

Indicates a hazardous situation which, if you not avoided, 
could result in death or serious injury.

Indicates a hazardous situation which, if you not avoided, 
could result in minor or moderate injury.

Indicates instructions which, if not avoided, could result in 
damage to the equipment or a shortened work life.

DANGER

WARNING
CAUTION

NOTICE

Summary of Contents for YW Series

Page 1: ...ead this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual ne...

Page 2: ...which are not specified in this manual please confirm them with our company or distributor before performing them Liability and How to Use this Manual The guarantee period of this product is 1 year a...

Page 3: ...ction of hydraulic unit 7 3 List of seals to use Malfunction and Countermeasures 8 1 In the case of malfunction 8 2 Where to contact in the case of malfunction For Machine Tool Manufacturers Chapter 9...

Page 4: ...relief valve and proximity switch 5 7 Columns for special specification for each destination of delivery Remarks 1 What is a lock valve This is a valve which has a function to retain the hydraulic pre...

Page 5: ...al is for the cylinder part 1 3 Scope of product Fig 2 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of...

Page 6: ...n Bearing Bearing Socket head cap screw Socket head cap screw Socket head cap screw Quantity 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 4 12 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 O ring...

Page 7: ...cap screw Socket head cap screw Quantity 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 4 12 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Socket head button screw O ring O ring O ring O rin...

Page 8: ...eral the safety interlock function which allows rota tion only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate...

Page 9: ...mines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can work can be damaged and fly out Be sure cover is...

Page 10: ...or torque control Since the material of the cylinder is aluminum it is 80 of the tightening torque to the bolt size specified for the hydraulic chuck of our company Tightening torque is moment of forc...

Page 11: ...ssure is raised If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock valve retains the hydraulic pressure insid...

Page 12: ...anced the vibration occurs and the screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out When screwing the draw bar or draw pipe piston to the end of the p...

Page 13: ...to a drop in the gripping force of the chuck This is dangerous as work will fly out Periodically add hydraulic oil Turn off power and use designated hydraulic oil Refer to page 15 If supplying of the...

Page 14: ...rce of the chuck will lower which is dangerous as the work will fly out Do not attach the other than parts manufactured by Kitagawa Iron Works to the cylinder Refer to pages 5 6 Fig 3 4 13 Do not oper...

Page 15: ...ation speed Mass Moment of inertia Balance quality Storing temperature Operating temperature MPa l min min 1 kg kg m2 Push Pull Push Pull Outer piston rod Inner piston rod Outer piston rod Inner pisto...

Page 16: ...received from heating of the pulley etc or when there is a special heat generation source around the cylinder the cylinder charged pressure rises and then the cylinder may stop operation if it is cont...

Page 17: ...ge This product is a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables The piston moves forward and backward by supplying hydraulic pressure to the cyli...

Page 18: ...months 7 1 Maintenance and inspection of the cylinder 7 2 Maintenance and inspection of hydraulic unit 7 Maintenance and Inspection 7 3 List of seals to use Refer to Fig 3 4 Table 7 23 24 25 26 27 28...

Page 19: ...ent Table 8 Defective Measures Check that the hydraulic pressure is operating by the motion of the flexible hose etc Check that there are no mistakes in piping Try operations when operation inability...

Page 20: ...taching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read Use a pipe inside diameter as large as possible For Ma...

Page 21: ...ust inside the pipe completely Add a filter to the pressure supply line If foreign matters gets inside the cylinder this is dangerous since the rotation valve of the cylinder will seize the hose will...

Page 22: ...low When screwing the draw bar and draw pipe into the piston screw in a state that the piston comes inside 9 3 Production and attachment of draw bar and draw pipe Sufficiently degrease and apply adhes...

Page 23: ...862mm At the time of the screw process of the dimension F and V the precision is to be JIS 6H and 6h 6g matching the screw of the piston of the cylinder Pay attention so that the thread parts on both...

Page 24: ...the Fig 14 or lower when rotation stop of the sleeve is applied and the spindle is rotated To prevent the sleeve of the cylinder from rotating provide a support by utilizing the screw of the sleeve L...

Page 25: ...e the cylinder caused a pressure increase due to the volume change Consider the hydraulic circuit design so that the operation is easy and no mistakes in operation occur Attempt failsafe for the circu...

Page 26: ...Fig 17 25 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 1 2003 A1 2009 EN ISO12100 2 A1 2009 EN ISO14121 1 2007 EN1550 1997 A1 2008 Ult...

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Page 28: ...Shanghai 200051 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim...

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