KISANKRAFT KK-PE4-163 Manual Download Page 4 | Manualshive

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KisanKraft

TM

PETROL ENGINE - 4 STROKE

KK-PE4-163 / 203



: www.kisankraft.com



: [email protected]



: +91.80. 22178200

Page 4 of 36

CONTENTS

BEFORE GETTING STARTED .............................................................. 7
SAFETY LABELS ................................................................................ 7
SAFETY INSTRUCTIONS .................................................................... 7
PRE-OPERATION CHECKS ................................................................. 8

A.  Check the oil level ................................................................ 8
B.  Fuel level ............................................................................. 9
C.  Air cleaner ......................................................................... 10

STARTING THE ENGINE .................................................................. 11
STOPPING THE ENGINE .................................................................. 12
MAINTENANCE ............................................................................. 13
STORAGE ...................................................................................... 15
TRANSPORTATION ........................................................................ 15
TROUBLESHOOTING ...................................................................... 15
TECHNICAL SPECIFICATIONS .......................................................... 16
ENGINE PARTS DIAGRAM & LIST- KK - PE4-163 / 203 ...................... 17

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Summary of Contents for KK-PE4-163

Page 1: ...e in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited...

Page 2: ...anty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or em...

Page 3: ...Operation Manual KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhu...

Page 4: ...S BEFORE GETTING STARTED 7 SAFETY LABELS 7 SAFETY INSTRUCTIONS 7 PRE OPERATION CHECKS 8 A Check the oil level 8 B Fuel level 9 C Air cleaner 10 STARTING THE ENGINE 11 STOPPING THE ENGINE 12 MAINTENANC...

Page 5: ...ve in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limite...

Page 6: ...anties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or...

Page 7: ...r away from buildings and other equipment s during operation and keep the flammable substances away from the engine to avoid fire 3 Keep children and pets away from the operation area 4 Make sure that...

Page 8: ...ting oil free of cleaning agent or the lubricating oil for the two stroke engine will shorten the life of the gasoline engine The operating temperature range recommended for the gasoline engine is 5 4...

Page 9: ...n other areas 1 Drain plug 2 Engine switch 3 Lower level B Fuel level Check the fuel gauge and refill the tank if the fuel level is low Do not fill above the shoulder of the fuel strainer The fuel 90...

Page 10: ...ve the wing nuts and air cleaner cover Wash the element in solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to...

Page 11: ...E position Adjust throttle to proper position Pull the starter grip lightly until resistance is felt then pull it rapidly 1 Fuel Valve 2 Start Level 3 Drain Plug NOTE Do not allow the starter grip to...

Page 12: ...le to proper position Reduce engine speed close the choke Turn engine switch to OFF position 1 Throttle knob 2 Throttle is at OFF DANGER Gasoline is extremely flammable and explosive under certain con...

Page 13: ...to death Everyday Maintenance 1 Air cleaner A dirty air cleaner will restrict air flow into the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently w...

Page 14: ...el 1 Drain plug 2 Engine switch 3 Lower level Check aging of fuel pipe every 2 years If ageing hardening and cracking is detected have it replaced Tighten the joints and check leakage Before storing t...

Page 15: ...ause serious burns or fires Allow the engine to cool down before transporting or storing the engine During transport of the engine turn the engine switch and the fuel valve to OFF Keep the engine cool...

Page 16: ...ngine oil capacity 0 6L Displacement 163cc 196cc Rated theoretical power 2 3kW 3kW At 3600rpm Max torque 10N m 2500rpm 11N m 2500rpm Specific fuel consumption 450 g kWh Lubricant oil consumption 0 01...

Page 17: ...7 of 36 ENGINE PARTS DIAGRAM LIST KK PE4 163 203 Cylinder Head SL No KK No KK Name Qty 1 E3 01 Spark plug 1 2 E3 02 Cylinder head cover 1 3 E3 03 Cylinder head Assy 1 4 E3 04 In valve guide 1 5 E3 05...

Page 18: ...com info kisankraft com 91 80 22178200 Page 18 of 36 SL No KK No KK Name Qty 9 E3 09 Air duck Pipe 1 10 E3 10 Stud Intake Port M6 x 113 2 11 E3 11 Stud Exhaust Port M8 x 32 2 12 E3 12 Set pin 10x14 2...

Page 19: ...E4 03 Drain bolt 2 4 E4 04 N A 1 5 E4 05 Sway bar 1 6 E4 06 N A 1 7 E4 07 Split Clip 1 8 E4 08 Washer Drain bolt 2 9 E4 09 N A 1 10 E4 10 Centrifugal gear Parts 1 11 E4 11 N A 1 12 E4 12 Plain washer...

Page 20: ...0 22178200 Page 20 of 36 Crankcase Cover SL No KK No KK Name Qty 1 E5 01 Crankcase cover 1 2 E5 02 Oil Gauge 1 3 E5 03 Oil Plug assembly 1 4 E5 04 seal oil guage 2 5 E5 05 Gasket crankcase 1 6 E5 06 S...

Page 21: ...22178200 Page 21 of 36 Crankshaft Piston SL No KK No KK Name Qty 1 E6 01 Crankshaft assy 1 2 E6 02 Governor Gear 1 3 E6 03 Piston 1 4 E6 04 Piston Ring Assy 1 5 E6 05 Piston Pin 1 6 E6 06 Clip Piston...

Page 22: ...7 1 2 3 10 Rocker Assy 1 1 E7 01 Buy Rocker Assy 2 E7 02 Buy Rocker Assy 3 E7 03 Buy Rocker Assy 4 E7 04 Valve Spring 2 5 E7 05 Intake Valve 1 6 E7 06 Exhaust Valve 1 7 E7 07 Spring seat Intake Valve...

Page 23: ...raft com 91 80 22178200 Page 23 of 36 SL No KK No KK Name Qty 14 E7 14 Cam Shaft Assy 1 15 E7 15 N A 1 16 E7 16 N A 1 17 E7 17 Inlet valve oil seal 1 Carburetor SL No KK No KK Name Qty 1 E8 01 Rubber...

Page 24: ...justment Screw Assy mixture ratio 1 11 E8 11 Main Nozzle 1 12 E8 12 O ring 21x2 Sediment cup 1 13 E8 13 Block Carburetor Insulator 1 14 E8 14 Gasket inlet port 1 15 E8 15 Steel gasket 1 16 E8 16 Gaske...

Page 25: ...25 of 36 SL No KK No KK Name Qty 27 E8 27 N A 1 28 E8 28 N A 1 Recoil Starter SL No KK No KK Name Qty 1 E9 01 Recoil Starter Assy 1 2 E9 02 Starter cover 1 3 E9 03 Pulling handle 1 4 E9 04 Rope 1 5 E9...

Page 26: ...me Qty 10 E9 10 Starter spring 1 11 E9 11 Friction Spring 16x1 1 12 E9 12 Bolt M6x12 Flanged Hex 3 Fan Cover SL No KK No KK Name Qty 1 E10 01 Fan cover 1 2 E10 02 Side Plate 1 3 E10 03 Wind guide 1 4...

Page 27: ...ol SL No KK No KK Name Qty 1 E11 01 Speed Adjustment Base Ass 1 2 E11 02 N A 1 3 E11 03 N A 1 4 E11 04 Adjustment Spring 1 5 E11 05 Throttle spring 1 6 E11 06 N A 1 7 E11 07 N A 2 8 E11 08 N A 1 9 E11...

Page 28: ...Name Qty 14 E11 14 Fine Adjustment Spring 1 15 E11 15 N A 1 16 E11 16 Nut M6 Flanged Nylon 1 17 E11 17 Adjustment Screw 2 Fly Wheel SL No KK No KK Name Qty 1 E12 01 Woodruft key 1 2 E12 02 Fly Wheel F...

Page 29: ...29 of 36 SL No KK No KK Name Qty 8 E12 08 Bolt 6 x 25 2 9 E12 09 Nut M14 Fly wheel Assy 1 Air Cleaner SL No KK No KK Name Qty E13 Air Cleaner Assy 1 1 E13 01 Seal Ring 32x47x3 1 2 E13 02 Air Filter E...

Page 30: ...ankraft com 91 80 22178200 Page 30 of 36 SL No KK No KK Name Qty 8 E13 08 N A 1 9 E13 09 Air Cleaner Seat Assy 1 10 E13 10 Butter Fly nut M6 2 11 E13 11 Nut M6 2 12 E13 12 ST Screw M4 x 12 1 13 E13 13...

Page 31: ...com 91 80 22178200 Page 31 of 36 SL No KK No KK Name Qty 1 E14 01 Muffler Assy 1 2 E14 02 N A 1 3 E14 03 N A 1 4 E14 04 Screw M5 x 8 4 5 E14 05 N A 1 6 E14 06 Nut M8 2 7 E14 07 Gasket Muffler 1 Fuel...

Page 32: ...200 Page 32 of 36 SL No KK No KK Name Qty 3 E15 03 Fuel tank cap 1 4 E15 04 Gasket Fuel tank Cap 1 5 E15 05 Fuel tank 1 6 E15 06 Fuel Filter 1 7 E15 07 Fuel Tube M4 5 140 1 8 E15 08 Clip Fuel tube 2 9...

Page 33: ...escopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers a...

Page 34: ...ftTM www kisankraft com info kisankraft com 91 80 22178200 Page 34 of 36 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certi...

Page 35: ...ive in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limit...

Page 36: ...rranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or...

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