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Kirkland Signature 2127649, Installation Instructions And Use & Care Manual

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Kirkland Signature 2127649 Installation Instructions And Use & Care Manual Download Page 24

5.

Reinsert the burner and reattach using the cotter clip and 
screws previously removed. Repeat the procedure for  
each main burner.

6.

Position the igniters so they are 3.2 mm / 1/8 in away from 
each burner.

24

Change The Top Sear Burner Orifice

1.

Use a screwdriver to remove the two screws from the top 
sear burner heat shield. Remove the heat shield.

2.

Use an adjustable wrench to remove the brass elbow.

3.

Use a 6 mm socket wrench or 6 mm nut driver to remove 
the orifice. Replace with the corresponding Natural Gas 
orifice.

IMPORTANT: 

Check that the NG orifice is properly 

installed inside the valve.

Summary of Contents for 2127649

Page 1: ...NDING OUTDOOR ISLAND GRILL Installation Instructions and Use Care Guide Missing Parts Questions Issues For assistance with parts assembly installation etc Please call 1 866 984 7455 Languages spoken English French Spanish 8 a m 5 p m PST Monday Friday Costco Member Service Number 1 800 774 2678 Operating hours 8 a m 5 p m PST Monday Friday www Costco com ...

Page 2: ...IPS FOR OUTDOOR GRILLING 33 Cooking Methods 33 OUTDOOR GRILL CARE 34 Replacing the Igniter Battery 34 General Cleaning 34 ADJUSTMENT OF GRILL DOORS 36 TROUBLESHOOTING 37 ASSISTANCE 37 Accessories 37 WARRANTY 38 REPLACEMENT PARTS 40 2 DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call y...

Page 3: ...ns apply Installations and repairs must be performed by a qualified or licensed contractor plumber or gasfitter qualified or licensed by the State of Massachusetts If using a ball valve it shall be a T handle type A flexible gas connector when used must not exceed 91 44 cm 3 feet CALIFORNIA RESIDENTS ONLY WARNING Fuels used in liquefied propane gas appliances and the products of combustion of such...

Page 4: ...STRUCTIONS The LP gas supply cylinder to be used must be Constructed and marked in accordance with the Specification for LP Gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA b339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission Provided with a listed overfilling prevention device Provided with a cylinder connection ...

Page 5: ...5 7 9 1 3 Package Parts List 6 8 10 2 4 5 x2 x2 x2 x4 x2 ...

Page 6: ...Tools Needed ASSEMBLY INSTRUCTIONS Some parts come with screws pre installed Loosen and tighten for final assembly x2 x2 x5 14 x2 16 15 Hardware package list Truss Head Screw 5 32 32 x 15 16 Truss Head Screw 1 4 20 x 1 2 A x16 B x4 ...

Page 7: ...1 2 7 Assembly Instructions ...

Page 8: ...3 4 8 ...

Page 9: ...5 6 9 ...

Page 10: ...7 8 10 ...

Page 11: ...9 10 11 ...

Page 12: ...11 12 12 For Griddle Plate Storage ...

Page 13: ...13 14 13 ...

Page 14: ...15 16 14 Propane tank is not included For placing rotisserie kit when not in use ...

Page 15: ...17 18 15 ...

Page 16: ...19 20 16 ...

Page 17: ... flow of combustion and ventilation air Clearance to combustible construction for grill A minimum of 91 44 cm 36 in must be maintained between the front of the grill hood sides and back of the grill and any combustible construction A 91 44 cm 36 in minimum clearance must also be maintained below the cooking surface and the grill shall not be used under overhead combustible construction 17 ...

Page 18: ...EQUIREMENTS Production Dimensions 18 122 6 cm 48 31 in 90 2 cm 35 5 in A Model serial number plate The model serial number rating plate is located on the inside of the left cabinet door See the following illustration ...

Page 19: ...ural Gas Operating pressure 4 WCP Inlet supply pressure 7 to 14 WCP maximum Contact local gas supplier if you are not sure about the inlet supply pressure Gas Supply Requirements Gas Supply Line Pressure Testing Testing above 3 5 kPa 1 2 psi or 14 WCP gauge The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system a...

Page 20: ...al Gas in the Gas Conversions section of this manual or the instructions supplied with Natural Gas Conversion Kit Part Number 710 0003 The gas supply line shall be equipped with an approved shutoff valve This valve should be located at the same area as the grill and should be in a location that allows ease of opening and closing Do not block access to the shutoff valve The valve is for turning on ...

Page 21: ...0lb propane tank A B A Gas pressure regulator hose assembly B 9 07 kg 20lb propane tank A Gas pressure regulator hose assembly B 9 07 kg 20lb propane tank Make sure that the tank valve connection device properly mates with the connection device attached to the inlet of the pressure regulator 6 Open the tank valve fully by turning the valve counterclockwise Wait a few minutes for gas to move throug...

Page 22: ...l be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible...

Page 23: ... the manifold and secure Attach the Natural Gas Regulator to the side panel inside the grill cart with the two screws that are preassembled on the regulator Change Grill Main Burner Valve Orifices 1 Remove the grates and flame tamers 2 Remove the screws and cotter clip that hold the burner in place Set the screw and clip aside 23 3 Remove the burner from the grill by lifting the burner out 4 Use a...

Page 24: ...burner 24 Change The Top Sear Burner Orifice 1 Use a screwdriver to remove the two screws from the top sear burner heat shield Remove the heat shield 2 Use an adjustable wrench to remove the brass elbow 3 Use a 6 mm socket wrench or 6 mm nut driver to remove the orifice Replace with the corresponding Natural Gas orifice IMPORTANT Check that the NG orifice is properly installed inside the valve ...

Page 25: ...e of the side burner 4 Use a 6 mm socket wrench or 6 mm nut driver to remove the orifice and replace with the Natural Gas orifice IMPORTANT Check that the NG orifice is properly installed inside of the valve 4 Reinstall the top sear burner brass elbow by using a wrench 5 Reinstall the top sear burner cover 25 ...

Page 26: ...re making any connections check to ensure the Natural Gas inlet pressure falls between the allowable range of 7 W C 0 25 psi and 14 W C 0 5 psi If the NG inlet pressure does not fall within this range contact your local gas supplier 2 A combination of pipe fittings must be used to connect the grill to the existing gas line The 3 0 m 10 ft PVC flexible gas supply hose design certified by CSA must b...

Page 27: ... approximate 90º 3 Check that burner operates at the new high flame setting It may be necessary to adjust the screw setting slightly more to get the ideal burner flame height Record Conversion The LP appliance nameplate is located inside the grill cabinet on the left hand side Once converted place the NG appliance nameplate as close as possible to the current LP appliance nameplate without coverin...

Page 28: ...rs A B C Check and Adjust the Burners The burners are tested and factory set for most efficient operation However variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary It is recommended that a qualified person make burner adjustments Checking and adjusting the grill burner flames requires removing the grates and flame tamers Burner F...

Page 29: ...the features listed The locations and appearances of the features shown here may not match those of your model Control Panel Using Your Outdoor Grill Inspect the Propane Tank Supply Hose Inspect the gas pressure regulator hose assembly before each use 1 Open left hand cabinet door 2 Inspect the gas pressure regulator hose assembly for cuts abrasions or excessive wear 3 If necessary replace the gas...

Page 30: ...e hood closed 2 Do not lean over the grill 3 Select the burner you want to light Push in and turn the grill burner control knob to while continuing to hold it in 4 You will hear the snapping sound of the spark When burner is lit release the knob Turn knob to desired setting 5 Repeat for each of the other burners as needed Manually Lighting Grill Burners 1 Open the hood completely Do not light burn...

Page 31: ... lighting extension on the right side panel IMPORTANT If burner does not light immediately turn the burner knob to and wait 5 minutes before relighting If any burners do not light after attempting to light them manually contact the Customer Service Center See the Assistance section A A Lighting extension B Sear burner 31 Using the Top Sear Burner Grilling with Top Sear Burner produces a high heat ...

Page 32: ...ervice Center See the Assistance section Lighting the Side Burner 1 Open the side burner cover Do not light burners with the cover on 2 Do not lean over the grill 3 Push in and turn the grill control knob to while continuing to hold it in IMPORTANT If burner does not light immediately turn the burner knob to and wait 5 minutes before relighting Manually Lighting the Side Burner 1 Open the hood com...

Page 33: ...the heat setting for foods that cook a long time or are marinated or basted in a sugary sauce If using a high flame add barbecue sauce only during the last 10 minutes of cooking to avoid burning the sauce The degree of doneness is influenced by the type of meat cut of meat size shape and thickness heat setting selected and length of time on the grill Cooking time will be longer with an open grill ...

Page 34: ...s Cleaner should not contain chlorine Damage may occur Food spills should be cleaned as soon as entire grill is cool Spills may cause permanent discoloration Cleaning Method Rub in direction of grain to avoid scratching or damaging the surface Stainless steel cleaner Liquid detergent or all purpose cleaner Rinse with clean water and dry with soft lint free cloth Vinegar to remove hard water spots ...

Page 35: ...NER Cleaning Method Clean the exterior of the side burner with a wire brush CAST IRON COOKING GRID Cleaning Method 1 Allow the burner cool down completely 2 Clean the cooking grid with a wire brush GREASE MANAGEMENT SYSTEM IMPORTANT The grease tray should only be removed when grill is completely cool The grease tray collects grease and food particles that fall through the grill Clean often to avoi...

Page 36: ...l of Grill Doors In the case where removal of your doors is necessary detach the hinge from the mounting plate by pinching the lever on the back of the hinge piece After detaching the bottom hinge repeat for the top hinge It will be necessary to support the door during this process Your grill is equipped with adjustable door hinges which may need adjustment if doors become misaligned The hinges ar...

Page 37: ...he burner flame mostly yellow or orange Grill may be in an area that is too windy or not receiving enough air Check the burner air inlets for obstructions Check the air shutter adjustment see Check and Adjust the Burners section TROUBLESHOOTING Excessive flare ups Is there excessive fat in the food being grilled Keep flame on low or turn one burner off Keep the hood up when grilling to avoid exces...

Page 38: ...s corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces Surface rust corrosion or powder paint chipping on metal parts that does not affect the structural integrity of the product is not considered a defect in workmanship or material and is not covered by this...

Page 39: ...stent with those stated above Manufacturer s maximum liability in any event shall not exceed the documented purchase price of the product paid by the original consumer This warranty only applies to units purchased from an authorized retailer and or re seller NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusion...

Page 40: ...40 Replacement Parts ...

Page 41: ...arming rack 3 1 51 Top sear burner thermocouple 1 1 17 Cooking grid with hole 3 2 52 Top sear burner igniter bracket 1 1 18 Flame tamer 3 4 53 Side burner igniter pin A 1 1 19 Main burner bowl assembly Non replaceable 1 54 Side burner cooking griddle 3 1 20 Control panel heat shield 1 1 55 Side burner cooking grid 3 2 21 Burner pin assembly 1 6 56 Cast iron burner 1 2 22 Main burner 10 4 57 Side b...

Page 42: ...ft 1 1 116 Door handle assembly 3 2 85 Main firebox trim piece rear 1 1 117 Sear burner thermocouple bracket 1 1 86 Cart frame assembly 1 1 118 Sear burner baffle bottom 1 1 87 Cart frame supporter rear 1 1 119 Gas tank frame 1 1 88 NG hole rubber plug 1 1 120 NG orifice pack 1 1 89 Cart frame supporter rear 1 1 120a Top Sear burner NG orifice 1 1 90 Cart back fixed panel right 1 1 120b Side burne...

Page 43: ...y provided by manufacturer Distributed by Costco Wholesale Canada Ltd Costco Wholesale Corporation 415 W Hunt Club Road P O Box 34535 Ottawa Ontario Seattle WA 98124 1535 K2E 1C5 Canada USA 1 800 463 3783 1 800 774 2678 www costco ca www costco com faisant affaire au Québec sous le nom les Entrepôts Costco ...

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